boot NISSAN PRIMERA 1999 Electronic Owner's Manual

Wheel side (90AC, 98AC and B86 type)
1. Install boot and new small boot band on drive shaft.
Cover drive shaft serration with tape so as not to damage
boot during installation.
2. Set joint assembly onto drive shaft by lightly tapping it.
Install joint assembly securely, ensuring marks which were
made during disassembly are correctly aligned.
3. Pack drive shaft with specified amount of grease.
Specified amount of grease:
90AC type
80 - 110 m(2.8 - 3.9 Imp fl oz)
98AC type
110 - 130 m(3.9 - 4.6 Imp fl oz)
B86 type
95 - 115 m(3.3 - 4.0 Imp fl oz)
4. Make sure that boot is correctly installed on the drive shaft
groove.
Set boot so that it does not swell and deform when its length
is ªL
1º.
Length ªL
1º:
90AC type
89 - 91 mm (3.50 - 3.58 in)
98AC type
96 - 98 mm (3.78 - 3.86 in)
5. Lock new larger and smaller boot bands securely with a
suitable tool.
SFA800 Tape
SFA942A Wheel bearing lock nut
SFA885
SFA886L1
SFA395 Boot band
FRONT AXLE
Drive shaft (Cont'd)
FA-22

Transaxle side (GI69 type and GI82 type)
1. Install boot and new small boot band on drive shaft.
Cover drive shaft serration with tape to prevent damage to
boot during installation.
2. Install spider assembly securely, making sure the marks
which were made during disassembly are properly aligned.
3. Install new snap ring.
4. Pack drive shaft with specified amount of grease.
Specified amount of grease:
GI69 type
165 - 175 m(5.8 - 6.2 Imp fl. oz)
GI82 type
160 - 170 m (5.6 - 6.0 Imp fl. oz)
5. Install slide joint housing.
6. Make sure that boot is properly installed on the drive shaft
groove.
Set boot so that it does not swell and deform.
7. Lock new larger and smaller boot bands securely with a
suitable tool.
SFA472.SFA472 Suitable
tool
SFA800 Tape
SFA023A Snap ring
SFA065A Shaft groove
SFA395 Boot band
FRONT AXLE
Drive shaft (Cont'd)
FA-23

Transaxle side (D83/T83 type)
1. Install boot and new small boot band on drive shaft.
Cover drive shaft serration with tape to prevent damage
boot during installation.
2. Install ball cage, inner race and balls as a unit, making sure
the matching marks which were made during disassembly
are properly aligned.
3. Install new snap ring ªCº.
4. Pack drive shaft with specified amount of grease.
Specified amount of grease:
115 - 135 m(4.0 - 4.8 Imp fl oz)
5. Install slide joint housing, then install new snap ring ªAº.
6. Make sure that boot is properly installed on the drive shaft
groove.
Set boot so that it does not swell and deform.
7. Lock new larger and smaller boot bands securely with a
suitable tool.
Support bearing
lPress bearing into retainer.
SFA800 Tape
SFA514A
NFA050
SFA395 Boot band
SFA618 Suitable tool
FRONT AXLE
Drive shaft (Cont'd)
FA-24

General Specifications
Suspension type Independent multi-link strut with coil spring
Strut type Double-acting hydraulic
Stabilizer bar Standard equipment
DRIVE SHAFT
Applied modelQG16DE/
QG18DECD20TSR20DE
M/T CVT
Joint type
Transaxle side GI82 D83/T83
Wheel side 98AC B86
Diameter (Serration) mm (in)
Transaxle side ªD
1º 26 (1.02) 25 (0.98)
Wheel side ªD
2º 28 (1.10) 27 (1.06)
Grease
Quality Nissan Genuine Grease or equivalent
Capacity m(Imp fl oz)
Transaxle side 175 - 185 (6.2 - 6.5) 115 - 135 (4.0 - 4.8)
Wheel side 110 - 130 (3.9 - 4.6) 95 - 115 (3.3 - 4.0)
Boot length mm (in)
Wheel side ªLº 96 - 98 (3.78 - 3.86) 96 - 98 (3.78 - 3.86)
SFA928A
Wheel side
Transaxle side
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-34

lALPHABETICAL INDEXis provided at the end of this manual so that you can rapidly find the item and
page you are searching for.
lA QUICK REFERENCE INDEX,a black tab (e.g.) is provided on the first page. You can quickly
find the first page of each section by mating it to the section's black tab.
lTHE CONTENTSare listed on the first page of each section.
lTHE TITLEis indicated on the upper portion of each page and shows the part or system.
lTHE PAGE NUMBERof each section consists of two letters which designate the particular section and
a number (e.g. ªBR-5º).
lTHE LARGE ILLUSTRATIONSare exploded views (See below) and contain tightening torques, lubri-
cation points, section number of thePARTS CATALOG (MICROFICHE)or(EURO)FASTsystem (E.g.
SEC440) and other information necessary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriatePARTS CATALOG.
lTHE SMALL ILLUSTRATIONSshow the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic tran-
saxle or transmission, etc. are presented in a step-by-step format where necessary.
SBR364AC
ªExampleº
SEC. 440
Pad retainer
(Upper side)
Torque
member
Pad retainer
(Lower side)
Outer shim
Pad
Dust seal
54 - 64 (5.5 - 6.5, 40 - 47)
Pin bootMain pin
to sliding portion
Inner shim
Copper washer
17-20
(1.7 - 2.0, 12 - 14)
Brake hose
Air bleeder
7 - 9 (0.7 - 0.9, 62 - 80)
Pin bolt
22 - 31 (2.2 - 3.2, 16 - 23)
Cylinder body
Piston seal
PistonN´m (kg-m, ft-lb)
N´m (kg-m, in-lb)
HOW TO USE THIS MANUAL
GI-9

Changing Engine Oil Filter
1. Remove oil filter with Tool.
WARNING:
Be careful not to burn yourself, as the engine and the engine
oil are hot.
2. Clean the oil filter mounting surface on cylinder block. Coat
the rubber seal of the new oil filter with engine oil.
3. Screw in the oil filter until a slight resistance is felt, then
tighten an additional 2/3 turn.
4. Add engine oil.
Refer to“Changing Engine Oil”, MA-34.

Clean excess oil from engine.
Checking and Changing Spark Plugs
1. Disconnect ignition wires from spark plugs at boot. Do not
pull on the wire.
2. Remove spark plugs with spark plug wrench.
3. Check insulator for cracks or chips, gasket for damage or
deterioration and electrode for wear and burning. If exces-
sively worn, replace with new spark plugs.
Spark plug
Make NGK
Standard type BKR6EY-11
Hot type—
Cold type—
NMA041 Loosen
.KV10115800
.SR20DE engine model
SMA010
SMA229B 2/3 turn
SMA273C OKNG
SMA294A Wrench with a magnet to
hold spark plug
16 mm
(0.63 in)
ENGINE MAINTENANCESR20DE
MA-35

Balancing Wheels
Wheel balance (maximum allowable unbalance):
10 g (0.35 oz) at rim flange.
Tire balance weight:
5 - 60 g (0.18 - 2.12 oz)
Tire Rotation

Do not include the T-type or space saver spare tire when
rotating the tires.
Wheel nuts:
:98-118N·m (10 - 12 kg-m, 72 - 87 ft-lb)
Checking Steering Gear and Linkage
STEERING GEAR

Check gear housing and boots for security, damage or
grease leakage.

Check connection with steering column for security.
: Refer to ST section.
STEERING LINKAGE

Check ball joint, dust cover and other component parts for
security, wear, damage or grease leakage.
Checking Power Steering Fluid and Lines
Check fluid level in reservoir with engine off.
Use“HOT”range at fluid temperatures of 50 to 80°C (122 to
196°F). Use“COLD”range at fluid temperatures of 0 to 30°C (32
to 86°F).
CAUTION:

Do not overfill.

Recommended fluid is Automatic Transmission Fluid
“DEXRONTMIII”type.
CHECKING LINES

Check lines for leaks, cracks, damage, loose connections,
chafing and deterioration.

Check rack boots for accumulation of power steering fluid.
SMA785C Right front
Right rear
Radial tire
Left front
Left rearSpare tire
SMA316C : Check grease leakage.
: Check tightening torque.
NMA052 OPEN
.HOT MAX
.HOT MIN COLD MAX
COLD MIN
Front
SST575B
CHASSIS AND BODY MAINTENANCE
MA-53

Replacing Oil SealNCMT0005
DIFFERENTIAL OIL SEALNCMT0005S01
1. Drain gear oil from transaxle.
2. Remove drive shafts Ð Refer to section FA.
3. Remove differential oil seal.
4. Install differential oil seal.
IApply multi-purpose grease to seal lip of oil seal before
installing.
5. Install drive shafts Ð Refer to section FA.
IInstall differential oil seal so that dimension ªAº and ªBº
are within specifications.
Unit: mm (in)
Item A B
F32A 5.9 - 6.1 (0.232 - 0.240)
0.5 (0.020) or less
F70A 0.5 (0.020) or less
STRIKING ROD OIL SEALNCMT0005S02
1. Remove transaxle control rod from yoke.
2. Remove retaining pin of yoke.
IBe careful not to damage boot.
SMT563A ST33290001
SMT564AB Drift
.Drift: LH side ST33400001 (F31A)
KV31103000 and ST35325000 (F32A
& F32V) RH side ST30720000 (F31A)
LH and RH side KV38100200 (F70A)
SMT738B F32A
Transmission
case sideClutch housing side
Oil seal
SMT869D Transaxle case sideClutch housing side
Differential oil seal Differential oil seal F70A
SMT565A KV32101000
ON-VEHICLE SERVICE
Replacing Oil Seal
MT-8

Transaxle Gear Control
p1Control lever knob
p2Boot
p3Control lever socket
p4Control lever
p5Bushing
p6Hand lever socket
p7Plate bolt
p8Transaxle hole cover
p9Support rod
p10Plate
p11Collar
p12Bushing
p13Collar
p14Bushing
p15Control rod
p16Return spring
p17Holder bracket
p18Dynamic damper
NMT097
14 - 18 (1.4 - 1.8, 10 - 13)
18 - 24 (1.8 - 2.4, 13 - 17)
22 - 29 (2.2 - 3.0, 16 - 22)
12-15
(1.2-1.5,9-11)
4.4 - 5.9 (0.45 - 0.60, 39.1 - 52.1)
12-15
(1.2-1.5,9-11)
43-55
(4.4 - 5.6,
32 - 41)
SEC. 341
: Apply multi purpose grease
: N´m (kg-m, in-lb)
: N´m (kg-m, ft-lb)
MAJOR OVERHAULRS5F32A
Transaxle Gear Control
MT-14

NCMT0008
Transaxle Gear ControlNCMT0008S01
1. Control lever knob
2. Boot
3. Finisher
4. Control lever bracket
5. Dust cover
6. Socket
7. Control lever8. O-ring
9. O-ring
10. Ring spring
11. Bearing seat
12. Seat
13. Return spring
14. Control rod15. Bush
16. Collar
17. Bush
18. Bracket
19. Bush
20. Collar
21. Washer
SMT135D
4.4 - 5.9 (0.45 - 0.60, 39 - 52)
12-15(1.2-1.5,9-11)
18 -24 (1.8 -2.4, 13 - 17)
12-15(1.2-1.5,9-11)
Apply multi-purpose grease.
N´m (kg-m, in-lb)
N´m (kg-m, ft-lb)
14 - 18 (1.4 - 1.8, 10 -13)29 - 37 (3.0 - 3.8, 21 - 27)
22 - 29 (2.2 - 3.0, 16 - 22)
MAJOR OVERHAULRS5F70A
Transaxle Gear Control
MT-47