oil NISSAN PRIMERA 1999 Electronic Repair Manual

Wiring Diagram - AT - LPSV......................................76
Diagnostic Procedure ................................................77
Component Inspection ...............................................78
DTC P1705 THROTTLE POSITION SENSOR.............79
Description .................................................................79
Wiring Diagram - AT - TPS ........................................81
Diagnostic Procedure ................................................82
Component Inspection ...............................................85
DTC P1777 STEP MOTOR - CIRCUIT.........................86
Description .................................................................86
Wiring Diagram - AT - STM .......................................88
Diagnostic Procedure ................................................89
Component Inspection ...............................................90
DTC P1778 STEP MOTOR - FUNCTION.....................91
Description .................................................................91
Diagnostic Procedure ................................................93
DTC P1791 CVT FLUID PRESSURE SENSOR...........94
Description .................................................................94
Wiring Diagram - AT - FPS ........................................96
Diagnostic Procedure ................................................97
Component Inspection ...............................................98
CVT SAFE FUNCTION..................................................99
Description .................................................................99
Diagnostic Procedure ..............................................100
CONTROL UNIT (RAM), CONTROL UNIT (ROM).....101
Description ...............................................................101Diagnostic Procedure ..............................................102
CONTROL UNIT (EEPROM).......................................103
Description ...............................................................103
Diagnostic Procedure ..............................................104
TROUBLE DIAGNOSES FOR NON-DETECTABLE
ITEMS...........................................................................105
PNP Switch, Stop Lamp Switch and Throttle
Position Switch ........................................................105
Wiring Diagram - AT - NONDTC ............................. 110
ON-VEHICLE SERVICE.............................................. 114
Control Cable Adjustment ........................................ 114
Park/Neutral Position (PNP) Switch Adjustment ..... 114
Differential Side Oil Seal Replacement ................... 114
REMOVAL AND INSTALLATION............................... 116
Removal ................................................................... 116
Inspection................................................................. 116
Installation ................................................................ 117
Air Breather Hose .................................................... 118
CVT Fluid Cooler (Hyper CVT-M6) ......................... 118
Components............................................................. 119
SERVICE DATA AND SPECIFICATIONS (SDS).......120
General Specifications .............................................120
Stall Revolution ........................................................120
Line Pressure...........................................................120
Removal and Installation .........................................120
CONTENTS(Cont'd)
AT-2

Special Service ToolsNCAT0006
Tool number
Tool nameDescription
ST2505S001
Oil pressure gauge set
1 ST25051001
Oil pressure gauge
2 ST25052000
Hose
3 ST25053000
Joint pipe
4 ST25054000
Adapter
5 ST25055000
Adapter
NT097
Measuring line pressure and governor pressure
KV31103000
Drift
NT105
Installing differential side oil seal
(Use with ST35325000)
a: 59 mm (2.32 in) dia.
b: 49 mm (1.93 in) dia.
ST35325000
Drift
NT417
Installing differential side oil seal
(Use with KV31103000)
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12 x 1.5P
PREPARATION
Special Service Tools
AT-8

Cross-sectional View Ð RE0F06ANCAT0011
SAT668J Primary pulley
Steel belt
Sun gear
Side cover
Internal gear
Secondary pulley
Final gearDifferential caseSpeedometer drive gear Idler gear Reduction gear Taper roller bearingOutput gear Parking gear Input shaft Torque converter Converter housing
Oil pump
Forward clutch Reverse brake
Planet carrier
OVERALL SYSTEM
Cross-sectional View Ð RE0F06A
AT-11

CONTROL SYSTEMNCAT0014S02
NAT310 WheelDifferential
gearFinal gearBelt and
PulleyForward and
reverse
changeTorque
converterEngine Transaxle
Oil pump
Oil pressure control Parking
system
Control device
Sport mode SW or
manual mode SWElectrical control
Control valve
Primary pulley
speed and
secondary pulley
speed sensor
CVT indicator
(warning) lamp or
SPORT indicator lamp [Hyper CVT-M6]
Position
indicator
Indicator C/U
TCM
Mechanical system
Oil system
Electrical system
Stop lamp SWABS C/UECMThrottle
opening
sensor Engine speed sensor
PNP switch
OVERALL SYSTEM
Control System (Cont'd)
AT-13

Item DisplayMonitor item
Description Remarks
TCM input
signalsMain
signals
Non-manual mode switch NON M MODE
SW [ON/OFF] X ÐION/OFF position signal
of non-manual mode
switch is displayed.Ð
Up switch UP SW
[ON/OFF] X ÐION/OFF position signal
of up switch is dis-
played.Ð
Down switch DOWN SW
[ON/OFF] X ÐION/OFF position signal
of down switch is dis-
played.Ð
Step motor coil A S/M COIL [A]
[ON/OFF]
ÐÐIControl valve of step
motor coil A, computed
by TCM from each input
signal is displayed.Ð
Step motor coil B S/M COIL [B]
[ON/OFF]
ÐÐIControl valve of step
motor coil B, computed
by TCM from each input
signal is displayed.Ð
Step motor coil C S/M COIL [C]
[ON/OFF]
ÐÐIControl valve of step
motor coil C, computed
by TCM from each input
signal is displayed.Ð
Step motor coil D S/M COIL [D]
[ON/OFF]
ÐÐIControl valve of step
motor coil D, computed
by TCM from each input
signal is displayed.Ð
CVT ratio CVT RATIO [Ð]
ÐXIReal CVT ratio operated
TCM is displayed.Ð
Step PLY CONT
STEP [step]ÐXIStep motor position is
displayed.Ð
Line pressure LINE PRES-
SURE [MPa]
ÐXIReal line pressure cal-
culated from line pres-
sure sensor voltage
with TCM is displayed.Ð
Pulley rpm×in 2 T RPM [rpm]
ÐÐITarget primary pulley
speed operated with
TCM is displayed.Ð
CVT ratio 2 T RATIO [Ð]
ÐÐITarget changing the
speed ratio operated
with TCM is displayed.Ð
Step 2 T STEP [step]
ÐÐITarget step motor posi-
tion operated with TCM
is displayed.Ð
X: Applicable
Ð: Not applicable
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
AT-23

CVT Fluid CheckNCAT0025FLUID LEAKAGE CHECKNCAT0025S011. Clean area suspected of leaking. Ð for example, mating sur-
face of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ªDº posi-
tion and wait a few minutes.
3. Stop engine.
4. Check for fluid leakage.
FLUID CONDITION CHECKNCAT0025S02
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination Ð Road water
entering through filler tube or breather
Varnished fluid, light to dark brown and
tackyOxidation Ð Over or under filling, Ð
Overheating
FLUID LEVEL CHECKNCAT0025S03Refer to MA section (ªChecking CVT Fluidº, ªCHASSIS AND BODY
MAINTENANCEº).
Stall TestNCAT0026STALL TEST PROCEDURENCAT0026S011. Check CVT fluid and engine oil levels. If necessary, add.
2. Drive vehicle for approx. 10 minutes or until engine oil and CVT
fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80ÉC (122 - 176ÉF)
SAT767B
SAT288G Fluid leakage
SAT638A
SAT647B
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
CVT Fluid Check
AT-34

3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test.
IIt is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in D
position.
6. Accelerate to wide open throttle gradually while applying foot
brake.
7. Quickly note the engine stall revolution and immediately
release throttle.
IDuring test, never hold throttle wide open for more than 5
seconds.
Stall revolution:
2,350 - 2,850 rpm
8. Move selector lever to ªNº position.
9. Cool off CVT fluid.
IRun engine at idle for at least one minute.
Line Pressure TestNCAT0027LINE PRESSURE TEST PORTSNCAT0027S01Location of line pressure test ports are shown in the illustration.
IAlways replace pressure plugs as they are self-sealing
bolts.
LINE PRESSURE TEST PROCEDURENCAT0027S021. Check CVT fluid and engine oil levels. If necessary, add fluid
or oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and CVT
fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80ÉC (122 - 176ÉF)
SAT513G
SAT514G Less
than
5 sec.
SAT771B
SAT670J Line pressure test port
SAT647B
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Stall Test (Cont'd)
AT-35

Diagnostic ProcedureNCAT0042
1 CHECK DTC WITH ECM
Perform diagnostic test mode II (self-diagnostic results) for engine control. Check ignition signal circuit condition.
OK or NG
OK (With CONSULT-II)©GO TO 2.
OK (Without CONSULT-II)©GO TO 3.
NG©Check ignition signal circuit for engine control. Refer to EC section (IGNITION SIGNAL).
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Start engine.
2. Select ªECU INPUT SIGNALSº in ªDATA MONITORº mode for ªCVTº with CONSULT-II.
3. Read out the value of ªENGINE SPEEDº.
Check engine speed changes according to throttle position.
OK or NG
OK©GO TO 4.
NG©Check the following items:
IHarness for short or open between TCM and ECM
IResistor and ignition coil
Refer to EC section (IGNITION SIGNAL).
3 CHECK INPUT SIGNAL (Without CONSULT-II)
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM terminal 39 and ground.
Voltage (Idle speed):
0.5 - 1.5V
SAT424JA
OK or NG
OK©GO TO 4.
NG©Check the following items:
IHarness for short or open between TCM and ECM
IResistor and ignition coil
Refer to EC section (IGNITION SIGNAL).
4 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-66.
OK or NG
OK©INSPECTION END
NG©1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con-
nector.
DTC P0725 ENGINE SPEED SIGNAL
Diagnostic Procedure
AT-68

DescriptionNCAT0061The line pressure solenoid valve regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent
from the TCM.
The line pressure duty cycle value is not consistent when the
closed throttle position switch is ªONº. To confirm the line
pressure duty cycle at low pressure, the accelerator (throttle)
should be open until the closed throttle position switch is
ªOFFº.
CONSULT-II REFERENCE VALUE IN DATA MONITOR
MODE
NCAT0061S01Remarks: Specification data are reference values.
Monitor item Condition Specification
Line pressure solenoid valve dutySmall throttle opening
(Low line pressure)
"
Large throttle opening
(High line pressure)Approximately 4%
"
Approximately 94%
NOTE:
The line pressure duty cycle value is not consistent when the closed throttle position switch is ªONº. To confirm the line pressure duty
cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is ªOFFº.
TCM TERMINALS AND REFERENCE VALUENCAT0061S02Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement
standard
1 OR/LLine pressure sole-
noid valve
When releasing accelerator pedal
after warming up engine.Approx. 2.8V
When depressing accelerator pedal
fully after warming up engine.Approx. 1.4V
2 P/BLine pressure sole-
noid valve (with
dropping resistor)When releasing accelerator pedal
after warming up engine.Approx. 11.0V
When depressing accelerator pedal
fully after warming up engine.Approx. 4.0V
ON BOARD DIAGNOSIS LOGICNCAT0061S03
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: L/PRESS SOL/CIRC
TCM detects an improper voltage drop
when it tries to operate the solenoid
valve.IHarness or connectors
(The solenoid circuit is open or shorted.)
ILine pressure solenoid valve
: P0745
: MI Code No. 0745
DTC P0745 LINE PRESSURE SOLENOID VALVE
Description
AT-74

Control Cable AdjustmentNCAT0111Move selector lever from the ªPº position to the ªLº position. You
should be able to feel the detents in each position. If the detents
cannot be felt or if the pointer indicating the position is improperly
aligned, the control cable needs adjustment.
1. Place selector lever in ªPº position.
2. Loosen control cable lock nut and place manual shaft in ªPº
position.
CAUTION:
Turn wheels more than 1/4 rotations and apply the park lock.
3. Tighten control cable lock nut.
:12-14N×m (1.2 - 1.5 kg-m,9-10ft-lb)
4. Move selector lever from ªPº to ªLº position again. Make sure
that selector lever moves smoothly.
5. Apply grease to contacting areas of selector lever and control
cable. Install any part removed.
Park/Neutral Position (PNP) Switch AdjustmentNCAT01121. Remove control cable end from manual shaft.
2. Set manual shaft in ªNº position.
3. Loosen PNP switch fixing bolts.
4. Usea4mm(0.157 in) pin for this adjustment.
a. Insert the pin straight into the manual shaft adjustment hole.
b. Rotate PNP switch until the pin can also be inserted straight
into hole in PNP switch.
5. Tighten PNP switch fixing bolts.
: 4.9 - 6.8 N×m (0.5 - 0.7 kg-m, 44 - 60 in-lb)
6. Remove pin from adjustment hole after adjusting PNP switch.
7. Reinstall any part removed.
8. Adjust control cable. Refer to ªControl Cable Adjustmentº.
9. Check continuity of PNP switch. Refer to AT-53.
Differential Side Oil Seal ReplacementNCAT01131. Remove drive shaft assemblies. Refer to FA section (ªDrive
Shaftº, ªFRONT AXLEº).
2. Remove oil seals.
SAT658J Control cable
Lock nut
Manual shaft
SAT659J Pin
PNP switch
Manual shaft
(N range)
SAT660J Oil seal
ON-VEHICLE SERVICE
Control Cable Adjustment
AT-114