GI-10 NISSAN TEANA 2003 User Guide

REPAIR FOR COMPONENT PARTS
AT-329
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Band Servo Piston AssemblyBCS001OU
COMPONENTS
DISASSEMBLY
1. Remove O/D servo piston retainer fitting bolts.
2. Apply compressed air to oil hole in transaxle case to remove O/
D servo piston assembly and band servo piston assembly.
CAUTION:
Hold band servo piston assembly with a rag or nylon waste.
3. Remove 2nd servo return spring from transaxle case.
1. Lock nut 2. Anchor end pin 3. Brake band
4. Strut 5. O-ring 6. Servo piston retainer
7. D-ring 8. O/D servo piston 9. O-ring
10. O/D servo piston retainer 11. O/D servo piston retainer fitting bolt 12. E-ring
13. Spring retainer 14. O/D servo return spring 15. D-ring
16. Band servo piston 17. Band servo thrust washer 18. Band servo piston stem
19. 2nd servo return spring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
SCIA7811E
AAT879
SCIA4447E

BRAKE PEDAL
BR-7
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Removal and InstallationBFS000BH
COMPONENTS
NOTE:
Clevis pin can be installed from both left and right.
REMOVAL
1. Remove instrument driver lower panel. Refer to IP-10,
"INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect stop lamp switch connector, brake switch and/or
ASCD cancel switch connector.
3. Remove stop lamp switch, brake switch and/or ASCD cancel
switch from brake pedal assembly.
4. Remove snap pin and clevis pin from brake booster clevis.
5. Remove pedal bracket mounting nuts and bolt, and remove
brake pedal assembly from vehicle.
1. Clevis pin 2. Clip 3. Stop lamp switch
4. Brake switch (Models with VDC)
ASCD cancel switch (Models with
ASCD)5. Brake pedal pad 6. Brake pedal assembly
7. Snap pin
Refer to GI-10, "
Components" and the followings for the symbols in the figure.
: Apply multi-purpose grease.
PFIA0836E
SFIA2044E

BRAKE MASTER CYLINDER
BR-15
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Disassembly and AssemblyBFS000BR
COMPONENTS
1. Reservoir tank 2. Reservoir cap 3. Oil strainer
(Models with VDC)
4. Pin 5. Cylinder body 6. Piston stopper
(Models with VDC)
7. Grommet 8. Secondary piston assembly 9. Primary piston assembly
10. O-ring 11. Snap ring 12. Guide assembly
13. Plate 14. Stopper cap
Refer to GI-10, "
Components" and the followings for the symbols in the figure.
: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
: Apply brake fluid.
PFIA0822E

BR-26
FRONT DISC BRAKE

FRONT DISC BRAKEPFP:41000
On-Board InspectionBFS000BX
PAD WEAR INSPECTION

Check pad thickness from the inspection hole on cylinder body.
Check use a scale for inspection necessary.
ComponentsBFS000BY
WARNING:
Clean dust on caliper and brake pads with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION:

While removing cylinder body, never depress brake pedal because piston will pop out. Standard thickness : 11.0 mm (0.433 in)
Repair limit thickness : 2.0 mm (0.079 in)
BRA0010D
1. Union bolt 2. Brake hose 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Inner shim cover 12. Inner shim
13. Pad wear sensor
(Only for inner pad RH)14. Inner pad 15. Pad retainer
16. Outer pad 17. Outer shim 18. Sliding pin
19. Sliding pin boot 20. Bushing 21. Torque member
22. Torque member mounting bolt
Refer to GI-10, "
Components" and the followings for the symbols in the figure.
1: Apply rubber grease.
2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
3: Apply polyglycol ether based lubricant.
: Apply brake fluid.
PFIA0837E

BR-34
REAR DISC BRAKE

WARNING:
Clean dust on caliper and brake pads with a vacuum dust collector to minimize the hazard of air borne
particles or other materials.
CAUTION:

While removing cylinder body, do never depress brake pedal because piston will pop out.

It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, hang cylinder body with wire so as not to stretch
brake hose.

Do not damage piston boot.

If any shim is subject to serious corrosion, replace it with a new one.

Always replace shims and shim covers as a set when replacing brake pads.

Keep rotor clean from brake fluid.

Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or if a soft
pedal occurs at very low mileage. Refer to BR-39, "
BRAKE BURNISHING PROCEDURE" .
Removal and Installation of Brake PadBFS000C4
REMOVAL
1. Remove tyres from vehicle.
2. Remove upper sliding pin bolt.
3. Suspend cylinder body with wire, and remove pads, pad retainers and shims, and shim covers from
torque member.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to the bosh side of inner shim and outer
shin, install inner shim, inner shim cover to inner pad, and outer shim, outer shim cover to outer pad.
2. Install pad retainers and pads to torque member.
3. Press in piston until pads can be installed, and then install cylin-
der body to torque member.
NOTE:
Using a disc brake piston tool (commercial service tool) to easily
press piston in.
CAUTION:
When replacing pads with new ones, press in piston until
pads can be installed. In this case, carefully monitor brake
fluid level in reservoir tank because brake fluid will return to
master cylinder reservoir tank.
4. Install upper sliding pin bolt and tighten to the specified torque. Refer to BR-33, "
Components" .
5. Secure disc rotor with wheel nut. Depress brake pedal a few times until it gets a responsive touch.
6. Check rear disc brake for drag.
7. Install tyres to vehicle.
Refer to GI-10, "Components" and the followings for the symbols in the figure.
1: Apply rubber grease.
2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
3: Apply polyglycol ether based lubricant.
: Apply brake fluid.
PFIA0273E

RADIATOR
CO-13
[QR]
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RADIATORPFP:21400
Removal and InstallationBBS005A4

Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove undercover.
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belt.
3. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect harness connector from fan motors, and move harness to aside.
5. Disconnect A/T fluid cooler hoses.

Install plug to avoid leakage of A/T fluid.
1. Reservoir tank 2. Reservoir tank cap 3. Reservoir tank hose
4. Mounting bracket 5. Mounting rubber (upper) 6. Radiator cap
7. Radiator 8. Radiator hose (upper) 9. Mounting rubber (lower)
10. A/T fluid cooler hose 11. Radiator drain plug 12. O-ring
13. Radiator hose (lower) 14. Radiator cooling fan assembly
A. To water outret B. To transaxle C. To water inlet
PBIC4710E

RADIATOR
CO-37
[VQ]
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RADIATORPFP:21400
Removal and InstallationBBS004X0

Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a turn to
release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove undercover.
2. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect harness connector from fan motors, and move harness to aside.
1. Reservoir tank 2. Reservoir tank cap 3. Reservoir tank hose
4. Mounting bracket 5. Mounting rubber (upper) 6. Radiator cap
7. Radiator 8. Radiator hose (upper) 9. Mounting rubber (lower)
10.A/T fluid cooler hose (VQ23DE)
CVT fluid cooler hose (VQ35DE)11. Radiator drain plug 12. O-ring
13. Radiator hose (lower) 14. Radiator cooling fan assembly
A.To water inlet and thermoatat assem-
blyB. To water outlet C. To transaxle
PBIC4711E

CO-52
[VQ]
WATER OUTLET AND WATER PIPING

WATER OUTLET AND WATER PIPINGPFP:11060
Removal and InstallationBBS004X8

Refer to GI-10, "Components" for symbol marks in the figure.
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-34, "
Changing Engine Coolant" and CO-46, "WATER PUMP" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Remove air duct (inlet), air cleaner case (upper) with mass air flow sensor and air duct assembly. Refer to
EM-131, "
AIR CLEANER AND AIR DUCT" .
4. Remove radiator hose (upper).
5. Remove water hoses and heater hoses.
6. Disconnect harness connectors, and move harness to aside.
1. Radiator hose (upper) 2. Washer 3. Engine coolant temperature sensor
4. Heater hose 5. Water outlet 6. Water hose
7. Gasket 8. Water hose 9. Gasket
10. Water connector 11. O-ring 12. Heater pipe
13. Heater hose 14. Water bypass pipe 15. Water hose
A. To heater core B. To intake manifold collector (upper) C. To intake manifold collector (upper)
D.To heater core (VQ23DE)
To CVT fluid cooler valve (VQ35DE)E. To radiator
PBIC4583J

CVT-174
TRANSMISSION CONTROL MODULE

TRANSMISSION CONTROL MODULEPFP:31036
Removal and InstallationBCS0026K
COMPONENTS
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove Instrument passenger lower panel. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
3. Disconnect connector (1) and (2).
1. TCM 2. ECM
Refer to GI section make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
SCIA7873E
SCIA7874E

CVT-176
SHIFT CONTROL SYSTEM

SHIFT CONTROL SYSTEMPFP:34901
Removal and InstallationBCS001MM
CONTROL DEVICE COMPONENTS
1. Selector lever knob 2. Knob cover 3. Control device assembly
4. A/T console finisher 5. Lock pin
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
SCIA7850E