can NISSAN TEANA 2003 Service Manual

BRC-20
[ABS]
TROUBLE DIAGNOSIS

×: Applicable
−: Not applicable
Note: Brake warning lamp can be used for EBD warning lamp.
Active TestBFS000D2
CAUTION:

Do not perform ACTIVE TEST while driving vehicle.

Make sure to completely bleed air from brake system.

Active test cannot be performed when ABS warning lamp is turned on.

ABS and brake warning lamps turn on during active test.
OPERATION PROCEDURE
1. Perform “CONSULT-II Starting procedure”. Refer to GI-34, "CONSULT-II Start Procedure" .
2. Touch “ACTIVE TEST” in order on the CONSULT-II screen.
3. The “ SELECT TEST ITEM” screen is displayed.
4. Touch necessary test item.
5. Touch “START” with “MAIN SIGNALS” line inverted.
6. ACTIVE TEST screen will be displayed, so perform the following test.

Solenoid valve

ABS motor
NOTE:

When active test is performed while depressing brake pedal, the pedal height will change, but this is
normal.

Approximately 10 seconds after operation has begun, “TEST STOP” will be displayed.

To perform a retest after “TEST STOP” is displayed, touch “BACK” and perform test from step 3.
BATTERY VOLT
(V)×××Condition of voltage supplied to ABS actuator
and electric unit (control unit) is displayed.
EBD SIGNAL
(ON/OFF)——×Condition of EBD operation (ON/OFF) is dis-
played.
ABS SIGNAL
(ON/OFF)——×Condition of ABS operation (ON/OFF) is dis-
played.
EBD FAIL SIG
(ON/OFF)——×Condition of EBD fail-safe signal (ON/OFF) is
displayed.
ABS FAIL SIG
(ON/OFF)——×Condition of ABS fail-safe signal (ON/OFF) is
displayed. Item (Unit)Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
SFIA2085E

BRC-22
[ABS]
TROUBLE DIAGNOSIS

For Fast and Accurate DiagnosisBFS000D3
PRECAUTIONS FOR DIAGNOSIS

Be sure to check the procedures of “How to Perform Trouble Diagnosis” in advance. Refer to GI-4, "Gen-
eral Precautions" .

Always erase memory after completing trouble diagnosis. Refer to BRC-17, "ERASE MEMORY" .

When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse for connector terminals. Repair or replace applicable part if any non-standard condition
is detected.

Intermittent malfunctions may be caused by a poor connection in the harness, connectors, and terminals.
Move harnesses, harness connectors, and terminals by hand to make sure all connections are solid and
undamaged.

Do not to forcibly extend any connector terminal if a circuit tester is used for the check.

The symptom shown in the table below may occur, but the system is operating normally.
Basic InspectionBFS000D4
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE PAD
1. Check fluid level in the brake fluid reservoir tank. Refill the brake fluid if fluid level is low.
2. Check the area around the brake piping and ABS actuator and electric unit (control unit) for leakage. If
leakage or oozing is detected, check as follows:

If ABS actuator and electric unit (control unit) connections are loose, tighten the flare nut of the piping to
the specified torque. Check again for leakage, and make sure that there is no fluid leakage.

If the flare nuts at the connections and the threads of the actuator are damaged, replace the damaged
parts. Then check again for leakage, and make sure that there is no fluid leakage.

If leakage or oozing is detected on the parts other than actuator connections, wipe with a clean cloth
and check again. If there is still leakage or oozing, replace the damaged part.

If leakage or oozing is detected on actuator body, wipe with a clean cloth and check again. If there is
still leakage or oozing, replace ABS actuator and electric unit (control unit).
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake pad for wear. Refer to BR-26, "
PAD WEAR INSPECTION" in “FRONT DISC BRAKE”, BR-
33, "PAD WEAR INSPECTION" in “REAR DISC BRAKE”.
POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery for looseness on the battery positive/negative terminals and ground connection. Also make sure
that battery voltage does not drop.
Symptom Symptom description Result
Motor operation soundThis is the operation noise of the motor in the actuator, and there may be a slight sound
during ABS operation.
Normal
Just after the engine starts, the motor operating sound may be heard. This is a normal
status of the system operation check.
System operation check
soundWhen engine starts, “click” sound may be heard from engine room. This is normal condi-
tion of system operation check.Normal
ABS operation
(Longer stopping distance)When driving on roads with a low coefficient of friction, such as snowy roads or gravel
roads, the stopping distance is sometimes longer for vehicles equipped with ABS.
Therefore, when driving on such roads, drive at a sufficiently reduced speed to be safe.Normal

TROUBLE DIAGNOSIS
BRC-23
[ABS]
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BRC

INSPECTION OF ABS WARNING LAMP AND BRAKE WARNING LAMP
×: ON —: OFF
Note 1: The brake warning lamp turns on during parking brake operation (when switch is on) and brake fluid level sensor operation
(insufficient brake fluid).
Note 2: Turns off after engine start
1. Make sure that when the ignition switch is turned ON, the ABS warning lamp turns ON for approximately 1
second, and that the brake warning lamp turns on. If they do not turn on, perform CAN communication
system diagnosis. Refer to BRC-29, "
CAN Communication System" .
2. Check if the ABS warning lamp turns off approximately 1 second after the ignition switch is turned ON,
and if the brake warning lamp turns off after the engine is started. If they do not turn off, perform self-diag-
nosis.
3. If ABS warning lamp has not turned off 10 seconds after the engine has been started, perform self-diagno-
sis of the ABS actuator and electric unit (control unit).
4. Always erase the self-diagnostic results after completing self-diagnosis. Refer to BRC-17, "
ERASE MEM-
ORY" .
NOTE:
Brake warning lamp turns on during parking brake operation (when switch is ON) and brake fluid level
sensor operation (insufficient brake fluid).
Condition ABS warning lampBrake warning lamp
(Note 1)Remarks
Ignition switch OFF — — —
For a while after ignition switch is turned ON×× (Note 2) —
In a while after ignition switch is turned ON
(When system is normal)—× (Note 2)Turns OFF 2 seconds after ignition
switch is turned ON.
ABS error×— When there is an ABS actuator and elec-
tric unit (control unit) error (power or
ground malfunction). EBD error××

TROUBLE DIAGNOSIS FOR SYSTEM
BRC-29
[ABS]
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CAN Communication SystemBFS000DB
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check
terminal for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace
the terminal.
2. Connect connectors securely and perform self-diagnosis again.
Is above displayed on self-diagnosis display?
YES >> Print out the self-diagnostic results and refer to LAN-49, "CAN System Specification Chart" .
NO >> Connector terminal connector is loose, damaged, open or shorted.
Self-diagnostic results
CAN COMM CIRCUIT

BRC-34
[ABS]
SENSOR ROTOR

SENSOR ROTORPFP:47970
Removal and InstallationBFS000DI
FRONT
Sensor rotor cannot be disassembled. Replace wheel hub and bearing assembly and sensor rotor as a set.
Refer to FA X - 5 , "
Removal and Installation" in FAX section.
REAR
Sensor rotor cannot be disassembled. Replace wheel hub and bearing assembly and sensor rotor as a set.
Refer to RAX-3, "
Removal and Installation" in RAX section.

BRC-36
[ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)

REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
3. Remove ABS actuator and electric unit (control unit) mounting bolts.
4. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following when removing ABS actuator and electric unit (control unit).

If the part number on the part number label (pasted on actuator upper surface) is the same, ABS
actuator and electric unit (control unit) cannot be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, may turn ON or ABS may not operate normally.
When replacing ABS actuator and electric unit (control unit), must use new service parts.

Before servicing, disconnect both battery cables.

To remove brake tube, use a flare nut torque wrench to prevent flare nuts and brake tube from
being damaged. To install, use a flare nut torque wrench (commercial service tool) and tighten
with the specified torque.

Do not apply excessive impact to actuator, such as dropping it.

Do not remove and install ABS actuator and electric unit (control unit) by holding harness.
INSTALLATION
Install is in the reverse order of the removal.
CAUTION:
Be careful of the following when installing ABS actuator and electric unit (control unit).

Tighten the mounting bolts and nuts with the specified torque.

After the work, bleed air from brake piping. Refer to BR-10, "Bleeding Brake System" .

After installing body harness connector in the actuator, make sure connector is securely locked.

PRECAUTIONS
BRC-37
[VDC/TCS/ABS]
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[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BFS000G3
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemBFS000DL

Recommended fluid is brake fluid “DOT 3” or “DOT 4”. Refer to MA-14, "RECOMMENDED FLUIDS AND
LUBRICANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas.

To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.

Never use mineral oils such as gasoline or kerosene. They will
ruin rubber parts of the hydraulic system.

Using a flare nut wrench when removing flare nuts, and use a
flare nut torque wrench when tighten brake tube flare nuts.

When installing brake tubes, be sure to check torque.

Before working, turn ignition switch OFF and disconnect electri-
cal connector of ABS actuator and electric unit (control unit) or
battery negative terminal.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlBFS000DM

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine room. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check brake booster operation, brake fluid
level, and fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, ABS function
may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.

If the following components are replaced with non-genuine components or converted, the VDC OFF indi-
cator lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Compo-
nents related to suspension (Shock Absorber, Strut, Spring, Bush, etc.), Tires, wheels (exclude specified
SBR820BA

BRC-38
[VDC/TCS/ABS]
PRECAUTIONS

size), components related to brake (Pad, Rotor, Caliper, etc.), Components related to engine (Muffler,
ECM, etc.), Components related to body reinforcement (Roll bar, Tower bar, etc.).

Driving in the condition of breakage or excessive wear of the suspension, tires or components related to
the brakes may cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC
system may not operate properly.

When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.

When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate normally, or the VDC OFF indicator lamp and the
SLIP indicator lamp may turn on. However, this is not a incident if normal operation can be resumed after
restarting the engine.

Sudden turns (such as spin turns, acceleration turns), drifting, etc; when VDC function is OFF (VDC OFF
switch ON), may cause that the yaw rate/side/decel G sensor system indicate a incident. However this is
not a incident if normal operation can be resumed after restarting the engine.

SYSTEM DESCRIPTION
BRC-43
[VDC/TCS/ABS]
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Hydraulic Circuit DiagramBFS000DV
CAN CommunicationBFS000G2
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped on a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.Refer to LAN-49, "
CAN Sys-
tem Specification Chart" .
SFIA2092E

BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS

TROUBLE DIAGNOSISPFP:00004
How to Perform Trouble Diagnosis Quick and Accurate RepairBFS000DX
INTRODUCTION

Most important point to perform diagnosis is to understand systems (control and mechanism) in vehicle
thoroughly.

It is also important to clarify customer complaints before inspec-
tion.
First of all, reproduce symptoms, and understand them fully.
Ask the customer about his/her complaints carefully. In some
cases, it will be necessary to check symptoms by driving vehicle
with the customer.
NOTE:
Customers are not professionals. Do not assume “maybe cus-
tomer means...” or “maybe the customer mentioned this symp-
tom”.

It is essential to check symptoms right from beginning in order to
repair a malfunction completely.
For an intermittent malfunction, it is important to reproduce
symptoms based on an interview with customers and past
examples. Do not perform an inspection on ad hoc basis. Most
intermittent malfunctions are caused by poor contacts. In this
case, it will be effective to shake suspected harness or connec-
tors by hand. When repairs are performed without any symptom
check, no one can judge if malfunction has actually been elimi-
nated.

After diagnosis, make sure to perform “erase memory”. Refer to
BRC-58, "
ERASE MEMORY" .

For an intermittent malfunction, move harness or harness connector by hand to check poor contact or
false open circuit.

Always read “GI section” to confirm general precautions. Refer to GI-4, "General Precautions" .
EFJ0028D
SEF233G