can NISSAN TEANA 2003 Service Manual

WATER PUMP
CO-23
[QR]
C
D
E
F
G
H
I
J
K
L
MA
CO

INSPECTION AFTER REMOVAL

Visually check if there is no significant dirt or rusting on water
pump body and vane.

Make sure that there is no looseness in vane shaft, and that it
turns smoothly when rotated by hand.

Replace water pump, if necessary.
INSTALLATION
Note the following, and install in the reverse order of removal.

When inserting water pipe end into cylinder block, apply a neutral detergent to O-ring. Then insert it imme-
diately.
INSPECTION AFTER INSTALLATION

Check for engine coolant leaks using radiator cap tester adapter [SST: EG17650301] and radiator cap
tester (commercial service tool). Refer to CO-10, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
KBIA0155E

PRECAUTIONS
CO-27
[VQ]
C
D
E
F
G
H
I
J
K
L
MA
CO

[VQ]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BBS004WR
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Liquid GasketBBS004WS
REMOVAL OF LIQUID GASKET SEALING

After removing mounting nuts and bolts, separate the mating
surface using seal cutter (SST) and remove old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces.

Tap seal cutter to insert it, and then slide it by tapping on the
side as shown in the figure.

In areas where seal cutter (SST) is difficult to use, use plastic
hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason tool such as screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using scraper, remove old liquid gasket adhering to the liquid
gasket application surface and the mating surface.

Remove liquid gasket completely from the groove of the liquid
gasket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser (SST).
Use Genuine Liquid Gasket or equivalent.
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.

If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
PBIC0275E
PBIC0003E
PBIC2160E

ENGINE COOLANT
CO-35
[VQ]
C
D
E
F
G
H
I
J
K
L
MA
CO

4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-36, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-233,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air duct assembly. Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
5. Fill radiator and reservoir tank to specified level.
CAUTION:
Never adhere the engine coolant to electronic equipments
(alternator etc.).

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.

Use NISSAN Genuine Engine Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS".

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
6. Install air duct assembly. Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
7. Install radiator cap.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
PBIC2810E
Engine coolant capacity
(With reservoir tank at “MAX” level)
: Approx. 8.2 (7-1/4 lmp qt) [VQ23DE]
: Approx. 8.8 (7-3/4 lmp qt) [VQ35DE]SMA182B
Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (3/4 lmp qt)
SMA412B

CO-38
[VQ]
RADIATOR

5. Disconnect A/T fluid cooler hoses (VQ23DE), or CVT fluid cooler hoses (VQ35DE).

Install plug to avoid leakage of A/T fluid or CVT fluid.
6. Remove radiator hoses (upper and lower) and reservoir tank hose.
7. Remove reservoir tank.
8. Remove battery and battery tray, and move fuse and fusible link block to aside. Refer to SC-4, "
BAT-
TERY" .
9. Remove mounting brackets to lift up and remove radiator and radiator cooling fan assembly.
CAUTION:
Do not damage or scratch A/C condenser and radiator core when removing.
10. Remove radiator cooling fan assembly from radiator.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301] and radiator cap
tester (commercial service tool). Refer to CO-34, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapBBS005AW

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.

Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.

Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter (SST),
apply engine coolant to the cap seal surface.

Replace radiator cap if there is an unusualness related to the above three.
PBIC2816E
SMA967B
Standard:
78 - 98 kPa (0.78 - 0.98bar, 0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.59bar, 0.6 kg/cm
2 , 9 psi)
SLC755AC

RADIATOR (ALUMINUM TYPE)
CO-41
[VQ]
C
D
E
F
G
H
I
J
K
L
MA
CO


Grip the crimped edge and bend it upwards so that radiator
plate pliers B slips off.
CAUTION:
Do not bend excessively.

In areas where radiator plate pliers B cannot be used, use
screwdriver to bend the edge up.
CAUTION:
Be careful not to damage tank.
2. Remove sealing rubber.
3. Make sure the edge stands straight up.
ASSEMBLY
1. Clean contact portion of tank.
SLC893
SLC930
SLC931
SLC932

CO-42
[VQ]
RADIATOR (ALUMINUM TYPE)

2. Install new sealing rubber while pushing it with fingers.
CAUTION:
Be careful not to twist sealing rubber.
3. Caulk tank in numerical order as shown in the figure with radia-
tor plate pliers A (SST).

Use pliers in the locations where radiator plate pliers A cannot
be used.
SLC917A
SLC904
PBIC2076E
SLC897

CO-46
[VQ]
WATER PUMP

WATE R P U M PPFP:21020
Removal and InstallationBBS004X6
CAUTION:

When removing water pump assembly, be careful not to get engine coolant on drive belts.

Water pump cannot be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301].
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
3. Remove undercover and splash guard (RH).
4. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
5. Remove drive belts. Refer to EM-128, "
DRIVE BELTS" .
6. Remove reservoir tank of radiator. Refer to CO-37, "
RADIATOR" .
7. Remove reservoir tank of power steering oil pump with piping connected, and move it to aside.
8. Support oil pan (lower) bottom with transmission jack.
9. Remove engine mounting insulator (RH) and engine mounting bracket (RH). Refer to EM-223, "
ENGINE
ASSEMBLY" .
1. Water pump 2. Timing chain tensioner (primary) 3. Chain tensioner cover
4. Water drain plug (front) 5. Water pump cover 6. O-ring
7. O-ring
PBIC2515E

CVT-1
CVT
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION CVT
A
B
CVT

CVT
INDEX FOR DTC ........................................................ 6
Alphabetical Index .................................................... 6
DTC No. Index ......................................................... 7
PRECAUTIONS .......................................................... 8
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 8
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 8
OPERATION PROCEDURE ................................. 8
Precautions for TCM and CVT Assembly Replace-
ment ......................................................................... 9
EEPROM ERASING PATTERNS .......................... 9
METHOD FOR ERASING THE EEPROM IN THE
TCM ...................................................................... 9
METHOD FOR WRITING DATA FROM THE
ROM ASSEMBLY IN THE TRANSAXLE .............. 9
CHECK METHOD ................................................. 9
Removal and Installation Procedure for CVT Unit
Connector ............................................................... 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
Precautions ............................................................. 11
PREPARATION ......................................................... 12
Special Service Tools ............................................. 12
Commercial Service Tools ...................................... 12
CVT FLUID ............................................................... 13
Checking CVT Fluid ............................................... 13
Changing CVT Fluid ............................................... 14
CVT SYSTEM ........................................................... 15
Cross-Sectional View - RE0F09A .......................... 15
Control System ....................................................... 16
Hydraulic Control System ....................................... 17
TCM Function ......................................................... 18
CONTROL SYSTEM OUTLINE .......................... 18
CONTROL SYSTEM DIAGRAM ......................... 18
CAN Communication .............................................. 19
SYSTEM DESCRIPTION .................................... 19
Input/Output Signal of TCM .................................... 19Line Pressure and Secondary Pressure Control .... 20
NORMAL CONTROL .......................................... 20
FEEDBACK CONTROL ...................................... 20
Shift Control ............................................................ 20
“D” POSITION ..................................................... 21
“M” POSITION ..................................................... 21
DOWNHILL ENGINE BRAKE CONTROL (AUTO
ENGINE BRAKE CONTROL) .............................. 21
ACCELERATION CONTROL .............................. 21
Lock-up and Select Control .................................... 21
TORQUE CONVERTER CLUTCH AND SELECT
CONTROL VALVE CONTROL ............................ 22
Control Valve .......................................................... 23
FUNCTION OF CONTROL VALVE ..................... 23
TROUBLE DIAGNOSIS ............................................ 24
DTC Inspection Priority Chart ................................. 24
Fail-safe .................................................................. 24
FAIL-SAFE FUNCTION ....................................... 24
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 25
INTRODUCTION ................................................. 25
WORK FLOW ...................................................... 26
DIAGNOSTIC WORKSHEET .............................. 27
CVT Electrical Parts Location ................................. 30
Circuit Diagram ....................................................... 31
Inspections Before Trouble Diagnosis .................... 32
CVT FLUID CHECK ............................................ 32
STALL TEST ........................................................ 32
LINE PRESSURE TEST ..................................... 33
Road Test ............................................................... 35
DESCRIPTION .................................................... 35
CONSULT-II OPERATION PROCEDURE ........... 35
Check Before Engine Is Started ............................. 37
Check at Idle ........................................................... 37
Cruise Test .............................................................. 38
Vehicle Speed at Which Gear Shifting Occurs ....... 40
TCM Input/Output Signal Reference Values ........... 40
TCM TERMINAL CONNECTOR LAYOUT .......... 40

CVT-2 TCM INSPECTION TABLE .................................. 40
CONSULT-II Function (TRANSMISSION) .............. 43
FUNCTION .......................................................... 43
CONSULT-II REFERENCE VALUE ..................... 43
CONSULT-II SETTING PROCEDURE ................ 45
WORK SUPPORT MODE ................................... 45
SELF-DIAGNOSTIC RESULT MODE ................. 47
DATA MONITOR MODE ...................................... 50
CAN DIAGNOSTIC SUPPORT MONITOR
MODE .................................................................. 52
DTC U1000 CAN COMMUNICATION LINE .............. 53
Description .............................................................. 53
On Board Diagnosis Logic ...................................... 53
Possible Cause ....................................................... 53
DTC Confirmation Procedure ................................. 53
WITH CONSULT-II .............................................. 53
Wiring Diagram — CVT — CAN ............................. 54
Diagnostic Procedure ............................................. 55
DTC P0615 START SIGNAL CIRCUIT ..................... 56
Description .............................................................. 56
CONSULT-II Reference Value ................................ 56
On Board Diagnosis Logic ...................................... 56
Possible Cause ....................................................... 56
DTC Confirmation Procedure ................................. 56
WITH CONSULT-II .............................................. 56
Wiring Diagram — CVT — STSIG .......................... 57
Diagnostic Procedure ............................................. 58
DTC P0703 STOP LAMP SWITCH CIRCUIT ........... 60
Description .............................................................. 60
CONSULT-II Reference Value ................................ 60
On Board Diagnosis Logic ...................................... 60
Possible Cause ....................................................... 60
DTC Confirmation Procedure ................................. 60
WITH CONSULT-II .............................................. 60
Diagnostic Procedure ............................................. 61
DTC P0705 PARK/NEUTRAL POSITION SWITCH ... 62
Description .............................................................. 62
CONSULT-II Reference Value ................................ 62
On Board Diagnosis Logic ...................................... 62
Possible Cause ....................................................... 62
DTC Confirmation Procedure ................................. 62
WITH CONSULT-II .............................................. 63
Wiring Diagram — CVT — PNP/SW ...................... 64
Diagnostic Procedure ............................................. 66
Component Inspection ............................................ 68
PNP SWITCH ...................................................... 68
DTC P0710 CVT FLUID TEMPERATURE SENSOR
CIRCUIT .................................................................... 69
Description .............................................................. 69
CONSULT-II Reference Value ................................ 69
On Board Diagnosis Logic ...................................... 69
Possible Cause ....................................................... 69
DTC Confirmation Procedure ................................. 69
WITH CONSULT-II .............................................. 69
Wiring Diagram — CVT — FTS .............................. 70
Diagnostic Procedure ............................................. 71
Component Inspection ............................................ 73
CVT FLUID TEMPERATURE SENSOR .............. 73
DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR) ..................................................... 74
Description .............................................................. 74
CONSULT-II Reference Value ................................. 74
On Board Diagnosis Logic ...................................... 74
Possible Cause ....................................................... 74
DTC Confirmation Procedure .................................. 74
WITH CONSULT-II ............................................... 74
Wiring Diagram — CVT — PRSCVT ...................... 75
Diagnostic Procedure .............................................. 76
DTC P0720 VEHICLE SPEED SENSOR CVT (SEC-
ONDARY SPEED SENSOR) ..................................... 79
Description .............................................................. 79
CONSULT-II Reference Value ................................. 79
On Board Diagnosis Logic ...................................... 79
Possible Cause ....................................................... 79
DTC Confirmation Procedure .................................. 79
WITH CONSULT-II ............................................... 79
Wiring Diagram — CVT — SESCVT ...................... 80
Diagnostic Procedure .............................................. 81
DTC P0725 ENGINE SPEED SIGNAL ...................... 85
Description .............................................................. 85
CONSULT-II Reference Value ................................. 85
On Board Diagnosis Logic ...................................... 85
Possible Cause ....................................................... 85
DTC Confirmation Procedure .................................. 85
WITH CONSULT-II ............................................... 85
Diagnostic Procedure .............................................. 85
DTC P0730 BELT DAMAGE ..................................... 87
Description .............................................................. 87
CONSULT-II Reference Value ................................. 87
On Board Diagnosis Logic ...................................... 87
Possible Cause ....................................................... 87
DTC Confirmation Procedure .................................. 87
WITH CONSULT-II ............................................... 87
Diagnostic Procedure .............................................. 88
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE .................................................... 89
Description .............................................................. 89
CONSULT-II Reference Value ................................. 89
On Board Diagnosis Logic ...................................... 89
Possible Cause ....................................................... 89
DTC Confirmation Procedure .................................. 89
WITH CONSULT-II ............................................... 89
Wiring Diagram — CVT — TCV .............................. 90
Diagnostic Procedure .............................................. 91
Component Inspection ............................................ 93
TORQUE CONVERTER CLUTCH SOLENOID
VALVE .................................................................. 93
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) ... 94
Description .............................................................. 94
CONSULT-II Reference Value ................................. 94
On Board Diagnosis Logic ...................................... 94
Possible Cause ....................................................... 94
DTC Confirmation Procedure .................................. 94
WITH CONSULT-II ............................................... 94
Diagnostic Procedure .............................................. 95
DTC P0745 LINE PRESSURE SOLENOID VALVE ... 97
Description .............................................................. 97
CONSULT-II Reference Value ................................. 97

CVT-4 On Board Diagnosis Logic ....................................143
Possible Cause .....................................................143
DTC Confirmation Procedure ...............................143
WITH CONSULT-II ............................................143
Diagnostic Procedure ...........................................144
DTC P1726 ELECTRIC THROTTLE CONTROL
SYSTEM ..................................................................145
Description ............................................................145
On Board Diagnosis Logic ....................................145
Possible Cause .....................................................145
DTC Confirmation Procedure ...............................145
WITH CONSULT-II ............................................145
Diagnostic Procedure ...........................................146
DTC P1740 LOCK-UP SELECT SOLENOID VALVE
CIRCUIT ..................................................................147
Description ............................................................147
CONSULT-II Reference Value ..............................147
On Board Diagnosis Logic ....................................147
Possible Cause .....................................................147
DTC Confirmation Procedure ...............................147
WITH CONSULT-II ............................................147
Wiring Diagram — CVT — L/USSV ......................148
Diagnostic Procedure ...........................................149
Component Inspection ..........................................151
LOCK-UP SELECT SOLENOID VALVE ............151
DTC P1745 LINE PRESSURE CONTROL .............152
Description ............................................................152
On Board Diagnosis Logic ....................................152
Possible Cause .....................................................152
DTC Confirmation Procedure ...............................152
WITH CONSULT-II ............................................152
Diagnostic Procedure ...........................................152
DTC P1777 STEP MOTOR - CIRCUIT ...................153
Description ............................................................153
CONSULT-II Reference Value ..............................153
On Board Diagnosis Logic ....................................153
Possible Cause .....................................................153
DTC Confirmation Procedure ...............................153
WITH CONSULT-II ............................................153
Wiring Diagram — CVT — STM ...........................154
Diagnostic Procedure ...........................................155
Component Inspection ..........................................156
STEP MOTOR ...................................................156
DTC P1778 STEP MOTOR - FUNCTION ...............157
Description ............................................................157
CONSULT-II Reference Value ..............................157
On Board Diagnosis Logic ....................................157
Possible Cause .....................................................157
DTC Confirmation Procedure ...............................157
WITH CONSULT-II ............................................157
Diagnostic Procedure ...........................................158
CVT INDICATOR CIRCUIT .....................................159
Description ............................................................159
CONSULT-II Reference Value ..............................159
Diagnostic Procedure ...........................................159
CVT INDICATOR SYMPTOM CHART ...............159
TROUBLE DIAGNOSIS FOR SYMPTOMS ............160Wiring Diagram — CVT — NONDTC ...................160
CVT Indicator Lamp Does Not Come On ..............164
SYMPTOM: ........................................................164
DIAGNOSTIC PROCEDURE .............................164
Engine Cannot Be Started in “P” or “N” Position ...165
SYMPTOM: ........................................................165
DIAGNOSTIC PROCEDURE .............................165
In “P” Position, Vehicle Moves Forward or Backward
When Pushed .......................................................166
SYMPTOM: ........................................................166
DIAGNOSTIC PROCEDURE .............................166
In “N” Position, Vehicle Moves ..............................166
SYMPTOM: ........................................................166
DIAGNOSTIC PROCEDURE .............................166
Large Shock “N” → “R” Position ...........................167
SYMPTOM: ........................................................167
DIAGNOSTIC PROCEDURE .............................167
Vehicle Does Not Creep Backward in “R” Position .168
SYMPTOM: ........................................................168
DIAGNOSTIC PROCEDURE .............................168
Vehicle Does Not Creep Forward in “D” Position ..169
SYMPTOM: ........................................................169
DIAGNOSTIC PROCEDURE .............................169
CVT Does Not Shift ...............................................170
SYMPTOM: ........................................................170
DIAGNOSTIC PROCEDURE .............................170
Cannot Be Changed to Manual Mode ...................171
SYMPTOM: ........................................................171
DIAGNOSTIC PROCEDURE .............................171
CVT Does Not Shift in Manual Mode ....................171
SYMPTOM: ........................................................171
DIAGNOSTIC PROCEDURE .............................171
Vehicle Does Not Decelerate by Engine Brake .....172
SYMPTOM: ........................................................172
DIAGNOSTIC PROCEDURE .............................172
TRANSMISSION CONTROL MODULE ..................174
Removal and Installation .......................................174
COMPONENTS .................................................174
REMOVAL ..........................................................174
INSTALLATION ..................................................175
SHIFT CONTROL SYSTEM ....................................176
Removal and Installation .......................................176
CONTROL DEVICE COMPONENTS ................176
CONTROL CABLE COMPONENTS ..................177
REMOVAL ..........................................................177
INSTALLATION ..................................................178
Adjustment of CVT Position ..................................178
Checking of CVT Position .....................................179
CVT SHIFT LOCK SYSTEM ...................................180
Description ............................................................180
Shift Lock System Electrical Parts Location ..........180
Wiring Diagram — CVT — SHIFT ........................181
Shift Lock Control Unit Reference Values .............183
SHIFT LOCK HARNESS CONNECTOR TERMI-
NALS LAYOUT ..................................................183
SHIFT LOCK CONTROL UNIT INSPECTION