service NISSAN TEANA 2003 Service Manual

PS-42
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Steering WheelBGS00043
Steering AngleBGS00044
Steering ColumnBGS00045
STEERING COLUMN LENGTH
TILT MECHANISM OPERATING RANGE
Steering wheel axial end play 0 mm (0 in)
Steering wheel play 0 – 35 mm (0 – 1.38 in)
Steering wheel turning force Less than 45 N (4.6 kg, 10 lb)
Tire size 205/65R16 215/55R17
Inner wheel
Degree minute (Decimal degree)Minimum 37°00′ (37.0°)33°00′ (33.0°)
Nominal 41°00′ (41.0°)37°00′ (37.0°)
Maximum 42°00′ (42.0°)38°00′ (38.0°)
Outer wheel
Degree minute (Decimal degree)Nominal 33°00′ (33.0°)31°00′ (31.0°)
Steering column length L 510.5 mm (20.10 in)
SGIA0986E
Tilt mechanism operating range L 31.5 mm (1.240 in)
SGIA1616E

SERVICE DATA AND SPECIFICATIONS (SDS)
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Steering GearBGS00046
STEERING OUTER SOCKET AND INNER SOCKET
RACK STROKE
RACK SLIDING FORCE
Oil PumpBGS00048
Steering FluidBGS00049
Steering gear typePR26AM
Outer socketSwinging torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Measurement on spring balance

Measuring point at cotter pin hole of stud4.84 – 46.7 N (0.5 – 4.8 kg, 1 – 10 lb)
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)
Axial end play 0.5 mm (0.020 in) or less
Inner socketSwinging torque 1.0 – 7.8 N·m (0.11 – 0.79 kg-m, 9 – 69 in-lb)
Measurement on spring balance

Measuring point at *mark shown in the figure12.1 – 93.7 N (1.2 – 9.6 kg, 3 – 21 lb)
Axial end play 0.2 mm (0.008 in) or less
Inner socket length L127.3 mm (5.01 in)
SGIA0950E
Steering gear typePR26AM
Tire size 205/65R16 215/55R17
Rack stroke neutral position, dimension L (rack stroke) 73.5 mm (2.894 in) 68.5 mm (2.697 in)
SGIA0629J
Rack sliding force 210.6 – 269.4 N (21.5 – 27.5 kg, 47 – 61 lb)
Oil pump relief hydraulic pressureExcept for QR20DE models8,000 – 8,800 kPa
(80 – 88 bar, 81.6 – 89.8 kg/cm
2 , 1,160 – 1,276 psi)
QR20DE models9,000 – 9,800 kPa
(90 – 98 bar, 91.8 – 100 kg/cm
2 , 1,305 – 1,421 psi)
Fluid capacity
Approx. 1.0 (7/8 Imp qt)

PS-44
SERVICE DATA AND SPECIFICATIONS (SDS)

RAX-1
REAR AXLE
D DRIVELINE/AXLE
CONTENTS
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SECTION RAX
A
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RAX

REAR AXLE
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 2
NVH Troubleshooting Chart ..................................... 2
WHEEL HUB .............................................................. 3
On-Vehicle Inspection .............................................. 3WHEEL BEARING INSPECTION ......................... 3
Removal and Installation .......................................... 3
COMPONENT ....................................................... 3
REMOVAL ............................................................. 3
INSPECTION AFTER REMOVAL ......................... 4
INSTALLATION ..................................................... 4
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 6
Wheel Bearing .......................................................... 6

RAX-6
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingBDS00080
Axial end play0.05 mm (0.002 in) or less

RF-1
ROOF
I BODY
CONTENTS
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SECTION RF
A
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RF

ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11
TILT DOWN / SLIDE OPEN OPERATION ........... 11AUTO OPERATION ............................................. 11
TIMER FUNCTION .............................................. 11
ANTI-PINCH FUNCTION .................................... 11
MEMORY RESET PROCEDURE ....................... 12
INITIALIZATION PROCEDURE .......................... 12
Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Value for BCM ............... 14
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 14
Work Flow ............................................................... 15
Trouble Diagnosis Chart by Symptom .................... 15
Check BCM Power Supply and Ground Circuit ...... 15
Check Sunroof Motor Assembly Power Supply and
Ground Circuit ........................................................ 16
Check Sunroof Switch System ............................... 17
Check Driver Side Door Switch .............................. 19
Wind Deflector Inspection ....................................... 21
Link and Wire Assembly ......................................... 21
Fitting Adjustment ................................................... 21
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE FLASHNESS ADJUST-
MENT .................................................................. 22
Removal and Installation ........................................ 22
SUNROOF UNIT ASSEMBLY ............................. 24
GLASS LID .......................................................... 25
WEATHERSTRIP OF GLASS LID ....................... 26
SUNSHADE ........................................................ 26
WIND DEFLECTOR ............................................ 26
SUNROOF MOTOR ASSEMBLY ........................ 27
LINK ASSEMBLY AND WIRE ASSEMBLY ......... 27

RF-2
PRECAUTIONS

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BIS0010L
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions BIS0010M

Disconnect both battery cables in advance.

Do not tamper with or force air bag lid open, as this may adversely affect air bag performance.

Be careful not to scratch pad and other parts.

When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.

Do not use any organic solvent, such as thinner or benzine.

PREPARATION
RF-3
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RF

PREPARATIONPFP:00002
Commercial Service ToolsBIS0010N
Tool name Description
Engine ear Locating the noise
SIIA0995E

RF-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES

SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowBIS001TK
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to RF-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Engine Ear or mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to RF-6, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape are available through your authorized Nissan Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
Each item can be ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15 ×
25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)