ESP NISSAN TERRANO 2002 Service User Guide

Torque Converter Clutch Solenoid Valve
DESCRIPTION
The torque converter clutch solenoid valve is activated, with the
gear in D
4, by the TCM in response to signals sent from the vehicle
speed and throttle (accelerator) position sensors. Torque converter
clutch piston operation will then be controlled.
Lock-up operation, however, is prohibited when A/T fluid tempera-
ture is too low.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ...Check items
(Possible cause)
: T/C CLUTCH SOL/V
TCM detects an improper voltage drop
when it tries to operate the solenoid
valve.IHarness or connectors
(The solenoid circuit is open or
shorted.)
IT/C clutch solenoid valve
: 7th judgement flicker
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
Monitor item Condition Specification
Torque converter clutch solenoid valve
dutyLock-up ªOFFº
"
Lock-up ªONºApproximately
4%
"
Approximately
94%
SELF-DIAGNOSIS CODE CONFIRMATION PROCEDURE
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
1) Start engine.
2) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
3) Drive vehicle in D
1,D2,D3,D4,D4lock-up
position.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine.
2) Drive vehicle in D
1,D2,D3,D4,D4lock-up
position.
3) Perform self-diagnosis.
Refer to SELF-DIAGNOSTIC PROCEDURE (Without
CONSULT-II), AT-15.
SAT342HA
SAT818H
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V
AT-72

Line Pressure Solenoid Valve
DESCRIPTION
The line pressure solenoid valve regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent
from the TCM.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ...Check items
(Possible cause)
: LINE PRESSURE S/V
TCM detects an improper voltage drop
when it tries to operate the solenoid
valve.IHarness or connectors
(The solenoid circuit is open or
shorted.)
ILine pressure solenoid valve
: 10th judgement flicker
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
Monitor item Condition Specification
Line pressure solenoid valve dutyLow line-pressure
(Small throttle opening)
"
High line-pressure
(Large throttle opening)Approximately
29%
"
Approximately
94%
SELF-DIAGNOSIS CODE CONFIRMATION PROCEDURE
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
1) Start engine.
2) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
3) With brake pedal depressed, shift the lever from ªPº,
ªNº,ªDº,ªNº,ªPº positions.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine.
2) With brake pedal depressed, shift the lever from ªPº,
ªNº,ªDº,ªNº,ªPº positions.
3) Perform self-diagnosis.
Refer to SELF-DIAGNOSTIC PROCEDURE (Without
CONSULT-II), AT-15.
SAT341H
SAT824H
TROUBLE DIAGNOSIS FOR LINE PRESSURE S/V
AT-84

Control Valve Upper Body
Numbers preceding valve springs correspond with those shown in SDS on page AT-197. Apply ATF to all components before their installation.
SAT665I
REPAIR FOR COMPONENT PARTS
AT-144

DISASSEMBLY
1. Remove valves at parallel pins.
IDo not use a magnetic hand.
a. Use a wire paper clip to push out parallel pins.
b. Remove parallel pins while pressing their corresponding plugs
and sleeves.
IRemove plug slowly to prevent internal parts from jumping
out.
c. Place mating surface of valve facedown, and remove internal
parts.
IIf a valve is hard to remove, place valve body facedown
and lightly tap it with a soft hammer.
IBe careful not to drop or damage valves and sleeves.
2. Remove valves at retainer plates.
a. Pry out retainer plate with wire paper clip.
SAT834A
SAT822A
SAT823A
SAT824A
SAT825A
REPAIR FOR COMPONENT PARTS
Control Valve Upper Body (Cont'd)
AT-145

Control Valve Lower Body
Apply ATF to all components before their installation.
Numbers preceding valve springs correspond with those shown in SDS on page AT-197.SAT112GA
REPAIR FOR COMPONENT PARTS
AT-149

ACTUATOR
Removal
1. Disconnect battery cable.
2. Drain brake fluid. Refer to BR-5.
3. Unlock the slider then disconnect the electrical harness con-
nectors from ABS control unit.
4. Identify each brake pipe with corresponding actuator port hole
and mark them accordingly.
5. Disconnect brake pipes and move them away from actuator. Do
not force brake pipes so as to kink them or bend them exces-
sively.
Ensure that brake fluid does not come into contact with
any parts.
YBR299
ANTI-LOCK BRAKE SYSTEM
Removal and Installation (Cont'd)
BR-45

6. Loosen/remove mounting nuts between actuator and bracket.
Installation
CAUTION:
After installation, pay attention to the following points:
IRefill brake fluid and bleed air. Refer to ªCHECK AND
ADJUSTMENTº, BR-5 and ªBleeding Brake Systemº,
ªBRAKE HYDRAULIC LINEº, BR-8, respectively.
1. Install actuator on bracket without tightening fixings.
2. Assemble brake tubes to actuator without tightening tube nuts.
Ensure that correct tubes are connected to each port.
3. Fully tighten actuator and bracket fixings to specified torque.
4. Fully tighten flare nuts to specified torque, BR-9.
5. Secure ABS control unit harness connector and battery cable.
ANTI-LOCK BRAKE SYSTEM
Removal and Installation (Cont'd)
BR-46

How to Perform Trouble Diagnoses for Quick
and Accurate Repair
INTRODUCTION
The ABS system has an electronic control unit to control major
functions. The control unit accepts input signals from sensors and
uses this data to compute control characteristics to instantly drive
the actuators. It is essential that both kinds of signal are accurate
and stable. It is also important to check for conventional brake
system problems: such as air leaks in booster lines, lack of brake
fluid, or other problems with the brake system.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than catastrophically. Most intermittent problems are
caused by poor electric connections or faulty wiring. In this case,
careful checking of suspicious circuits may help prevent the
replacement of good parts.
A visual check may not be sufficient to determine the cause of the
problems, so a road test should also be conducted.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with an ABS complaint. The customer
is a very good source of information on such problems; especially
intermittent ones. Through the talks with the customer, find out what
symptoms are present and under what conditions they occur.
Start your diagnosis by looking for ªconventionalº problems first.
This is one of the best ways to troubleshoot brake problems on an
ABS controlled vehicle.
SEF233G
SEF234G
TROUBLE DIAGNOSES
BR-47

Description
IClips and fasteners in BT section correspond to the following numbers and symbols.
IReplace any clips and/or fasteners which are damaged during removal or installation.
Symbol No. Shapes Removal & Installation
C101
SBF302HSBF367BA
C102
YBT081SBF115B
C106
SBF090BSBF091B
C201
SBF241BSBF242B
C203
SBF258GSBF708E
CLIP AND FASTENER
BT-3

Fuel Injection Control System
DESCRIPTION
System description
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is compensated to improve engine performance.
Pulse signals are exchanged between ECM and electronic control fuel injection pump (control unit is built-in).
The fuel injection pump control unit performs duty control on the spill valve (built into the fuel injection pump)
according to the input signals to compensate the amount of fuel injected to the preset value.
Start control
Input/output signal chart
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection con-
trol (start control)Electronic control fuel injec-
tion pump Crankshaft position sensor (TDC) Engine speed
Ignition switch Start signal
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed and
engine coolant temperature.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or
idle control.
Idle control
Input/output signal chart
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection con-
trol (Idle control)Electronic control fuel injec-
tion pump Crankshaft position sensor (TDC) Engine speed
Park/Neutral position (PNP) switch Gear position
Battery Battery voltage
Accelerator position switch Idle position
Vehicle speed sensor Vehicle speed
Air conditioner switch Air conditioner signal
Heat up switch Heat up switch signal
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature and heat up switch signal.
SEF648S
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTIONZD30DDTi
EC-20