clock NISSAN TERRANO 2002 Service Owner's Manual

Compressor Clutch
REMOVAL
IWhen removing center bolt, hold clutch disc with clutch disc
wrench.
IRemove the drive plate using the drive plate puller.
Insert the holder's three pins into the holes in the drive plate,
and rotate the holder clockwise to hook it onto the plate. Then,
tighten the center bolt to remove the drive plate.
When tightening the center bolt, insert a round bar (screwdriver,
etc.) between two of the pins (as shown in the left-hand figure)
to prevent drive plate rotation. After removing the drive plate,
remove the shims from either the drive shaft or the drive plate.
YHA403
RHA070C
RHA071C
COMPRESSOR Ð Model DKV-14C (ZEXEL make)
HA-24

4. Check temperature decrease
1) Turn TEMPERATURE CONTROL DIAL to full cold (counter-
clockwise).
2) Check for cold air at discharge air outlets.
5. Check temperature increase
1) Turn TEMPERATURE CONTROL DIAL to full hot (clockwise).
2) Check for hot air at discharge air outlets.
6. Check A/C switch
Turn FAN CONTROL DIAL to the desired position (1 to 4) and
switch AIR CONDITIONER SWITCH to turn ON air conditioner.
Indicator light will come on when air conditioner is ON.
NHA336
NHA337
NHA338
DIAGNOSES Ð Overall System
Operation Check (Cont'd)
HA-29

General Specifications
COMPRESSOR
Model DKV-14C
Type Vane rotary
Displacement cm
3(cu in)/Rev 140 (8.54)
Direction of rotationClockwise
(Viewed from drive end)
Drive belt A type
LUBRICATION OIL
ModelZEXEL make
DKV-14C
NameNissan A/C System Oil
Type R
Part number KLH00-PAGR0
Capacity m(Imp fl oz)
Total in system 200 (7.0)
Compressor (Service parts)
charging amount200 (7.0)
REFRIGERANT
Type R134a
Capacity kg (lb) 0.70 - 0.80 (1.54 - 1.76)
Inspection and Adjustment
ENGINE IDLING SPEED
When A/C is ON
Refer to EF & EC section.
BELT TENSION
Refer to Checking Drive Belts (MA section).
COMPRESSOR
Model DKV-14C
Clutch disc-to-pulley clearance
mm (in)0.3 - 0.6
(0.012 - 0.024)
SERVICE DATA AND SPECIFICATIONS (SDS)
HA-64

A
ABS (anti-lock brake system).........................BR-35
ABS - Wiring diagram ....................................BR-50
A/C air flow .......................................................HA-8
A/C compressor precaution..............................HA-5
A/C control operation (manual A/C) .................HA-6
A/C relay.........................................................HA-61
A/C symptom chart (manual A/C) ..................HA-36
A/C trouble diagnoses (manual A/C) .............HA-27
A/C, M - Wiring diagram ................................HA-43
ACC/SW - Wiring diagram ...........................EC-106
Accelerator control system ...........................FE-2, 5
Accelerator position sensor .........EC-130, 368, 371
Accelerator position switch ..................EC-369, 371
Accelerator switch (F/C) ...............................EC-104
Accelerator wire adjustment .............................FE-5
Accelerator work unit....................................EC-365
A/CCUT - Wiring diagram ............................EC-289
Air bag ..............................................................RS-6
Air bag disposal..............................................RS-20
Air bag precautions ...........................................GI-3
Air bleeding (hydraulic clutch) ..........................CL-6
Air bleeding for brake system ..........................BR-8
Air cleaner filter replacement ..............MA-5, 20, 24
Air conditioner cut control ..............EC-22, 311, 440
Air control cable adjustment...........................HA-62
Air flow meter - See Mass air flow
sensor .................................................EC-88, 356
Alternator ........................................................SC-27
Angular tightening application..........................EM-3
Antenna .................................................EL-111, 127
Anti-lock brake system - See ABS .................BR-37
Anti-lock brake system - Wiring
diagram .......................................................BR-50
APS - Wiring diagram ..................................EC-133
ASCD vacuum hose ......................................MA-40
A/T - Wiring diagram .........................................AT-7
A/T - Wiring diagram - AT - PNP/SW .............AT-87
A/T - Wiring diagram - AT - VSS A/T ..............AT-49
A/T control ....................................................EC-155
A/T diagnosis communication line ...............EC-155
A/T fluid checking ............................................AT-27
A/T fluid temperature sensor...........................AT-76
A/T mode switch..............................................AT-94
A/T self-diagnoses ....................................AT-14, 19
A/T Wiring diagram - AT - ENG SS ................AT-79
A/T Wiring diagram AT - BA/FTS ....................AT-75
A/T Wiring diagram AT - LPSV .......................AT-82
A/T Wiring diagram AT - OVRCSV .................AT-68
A/T Wiring diagram AT - SSV/A ......................AT-62
A/T Wiring diagram AT - SSV/B ......................AT-65
A/T Wiring diagram AT - TCV .........................AT-71
A/T Wiring diagram AT - TPS..........................AT-56
A/T Wiring diagram AT - VSSMTR .................AT-52
AT/C - Wiring diagram..................................EC-157
Audio......................................................EL-111, 113
AUDIO - Wiring diagram ...............................EL-115Audio and A/C control removal and
installation - See Instrument panel .............BT-16
Auto lock free running hub .............................FA-14
Automatic transmission number ......................GI-30
Axle housing (rear) ...........................................RA-8
B
Back Door .......................................................BT-14
Back door opener - See Back door ................BT-14
Back door trim.................................................BT-18
Back door window...........................................BT-43
Back-up lamp ..................................................EL-49
Back-up lamp switch (M/T) ........................MT-6, 10
BACK/L - Wiring diagram................................EL-49
Ball joint front axle ..........................................FA-36
Basic inspection .....................................EC-50, 338
Battery ..............................................................SC-3
Battery Voltage .............................................EC-153
Blower motor ..................................................HA-60
Blower resistor................................................HA-60
Body alignment ...............................................BT-49
BOOST - Wiring diagram .............................EC-217
Boring/horning cylinder block.........................EM-74
Brake booster .................................................BR-17
Brake fluid change ...........................................BR-5
Brake fluid level ...........................MA-17, 36, 40, 43
Brake fluid level and line check .......................BR-5
Brake hydraulic line......................................BR-5, 6
Brake inspection ..........................MA-36, 40, 41, 42
Brake lines and cables inspection.....MA-36, 40, 42
Brake lining wear temporary checking ....MA-36, 42
Brake master cylinder ....................................BR-16
Brake pedal ....................................................BR-14
Brake switch .................................................EC-400
BRK/SW - Wiring diagram ...........................EC-205
Bumper, front ....................................................BT-6
Bumper, rear .....................................................BT-8
C
Camshaft ........................................................EM-30
Camshaft position sensor (PUMP)...............EC-161
Center case (Transfer) ......................................TF-9
CHARGE - Wiring diagram ............................SC-24
Charge air pressure sensor .........................EC-215
Charging system ............................................SC-23
Chassis and body maintenance ....................MA-36
CIGAR - Wiring diagram ...............................EL-105
Cigarette lighter.............................................EL-104
Circuit breaker.................................................EL-17
CKPS - Wiring diagram ................................EC-147
Clock .............................................................EL-104
CLOCK - Wiring diagram ..............................EL-106
Clutch cover ..............................................CL-11, 12
Clutch disc ......................................................CL-11
Clutch fluid level ......................................MA-17, 36
Clutch master cylinder ..................................CL-7, 8
ALPHABETICAL INDEX
IDX-2

Shown below are Pre-delivery Inspection items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD Ð engine off
lRadiator coolant level and coolant hose connections for leaks
lBattery fluid level, specific gravity and conditions of battery terminals
lBrake and clutch reservoirs fluid level and fluid lines for leaks
lWindshield and rear window washer and headlamp cleaner reservoir fluid level
lDrive belts tension
lFuel filter for water or dust, and fuel lines and connections for leaks
lPower steering reservoir fluid level and hose connections for leaks
lEngine oil level and oil leaks
INSIDE AND OUTSIDE
lOperation of all instruments, gauges, lights, anti-theft system and accessories
lOperation of horn(s), wiper and washer
lSteering lock for operation
lAir conditioner for gas leaks
lFront and rear seats, and seat belts for operation
lAll moldings, trims and fittings for fit and alignment
lAll windows for operation and alignment
lHood, tailgate, door panels for fit and alignment
lLatches, keys and locks for operation
lWeatherstrips for adhesion and fit
lHeadlamp aiming
lTighten wheel nuts
lTire pressure (Inc. spare tire)
lCheck front wheels for toe-in
lInstall clock/room lamp fuse
lRemove wiper blade protectors (if necessary)
UNDER BODY
lManual transmission/transaxle and differential gear oil level
lBrake and fuel lines and oil/fluid reservoirs for leaks
lTighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
ROAD TEST
lClutch operation
lParking brake operation
lService brake operation
lSteering control and returnability
lEngine performance
lSqueaks and rattles
ENGINE OPERATING AND HOT
lAdjust idle mixture and speed (and ignition timing) (Petrol only)
FINAL INSPECTION
lInstall necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
lInspect for interior and exterior metal and paint damage
lCheck for spare tire, jack, tools and literature
lWash, clean interior and exterior
PRE-DELIVERY INSPECTION ITEMS
MA-3

INSTALLATION
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left (counterclock-
wise) about 2.5 revolutions from the right end position. Align the
two marks (
).
CAUTION:
IThe spiral cable may snap due to steering operation if the
cable is installed in an improper position.
IAlso, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned up to
about 2.5 turns from the neutral position to both the right
and left.
3. Connect spiral cable connector and tighten with screws.
4. Install steering column covers. And make sure the harness do
not get caught between inner steering cover and steering col-
umn.
5. Install steering wheel, aligning with spiral cable pin guides, and
pull spiral cable through.
6. Connect horn connector (or horn/audio connector) and engage
spiral cable with pawls in steering wheel. Move driver air bag
module connector away from steering wheel lower lid opening.
7. Tighten nut.
:30-40N×m (3.1 - 4.1 kg-m, 22 - 30 ft-lb)
8. Position driver air bag module and tighten with new special
bolts.
9. Connect driver air bag module connector and diagnosis sensor
unit connector.
10. Install steering switches and lids.
11. Conduct self-diagnosis to ensure entire SRS operates properly.
(Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
12. Turn steering wheel to the left end and then to the right end fully
to make sure that spiral cable is set in the neutral position.
If ªAIR BAGº warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT-II or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
13. Perform self-diagnosis again to check that no malfunction is
detected.
SRS983
NBF004
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-16

Inspection and Adjustment
STEERING GEAR PRELOAD
Measure preload in worm gear.
1. Mount steering gear to Tool (KV48100301) and place it in a
vise, as shown in the illustration.
2. Turn worm gear several times by hand completely to the left
and right (full lock to lock).
3. Measure preload at  360É from straight-ahead position.
a. Turn worm gear counterclockwise until full lock position.
Then turn clockwise more than two turns until the straight-
ahead position.
Straight-ahead position is the position where the two mat-
ing marks are in line (approx. 765É from full lock position).
b. Turn worm gear one full turn (360É) clockwise and measure
total preload at this position.
c. Turn worm gear two full turns (720É) counterclockwise and
measure total preload.
Total preload at  360É from straight-ahead position:
: 0.4 - 1.2 N×m (0.04 - 0.12 kg-m, in-lb)
4. Measure total preload at straight-ahead position.
a. Place worm gear in straight-ahead position. See step 3.a.
b. Measure total preload in straight-ahead position.
Total preload at straight-ahead position:
: 0.6 - 1.6 N×m (0.06 - 0.16 kg-m,5-14in-lb)
5. If either one of the above measured values are not within
specifications, adjust total preload by turning sector shaft
adjusting screw. Tighten adjusting screw lock nut with tools.
Lock nut:
:30N×m (3 kg-m, 22 ft-lb)
YST022
YST023
SST653A
EST011
POWER STEERING GEAR
ST-15