engine NISSAN TERRANO 2004 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2004, Model line: TERRANO, Model: NISSAN TERRANO 2004Pages: 1833, PDF Size: 53.42 MB
Page 425 of 1833
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I An excessively high voltage from the mass air flow sensor is
sent to ECM when engine is running. I
Air duct
I Charge air cooler
I Variable nozzle turbocharger control system
I Variable nozzle turbocharger
I Mass air flow sensor
I Harness or connectors
(The mass air flow sensor circuit is shorted.)
DTC Confirmation Procedure
NOTE:
If DTC 0406 ªINT AIR VOLº displayed with DTC 0102 ªMASS
AIR FLOW SENº, perform trouble diagnosis for DTC 0102
ªMASS AIR FLOW SENº first. (See EC-88.)
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle.
5) Maintain the engine speed more than 4,000 rpm for at least 10
seconds.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-151.
WITHOUT CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Drive vehicle.
3) Maintain the engine speed more than 4,000 rpm for at least 10 seconds.
4) Stop vehicle.
5) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-151.SEF817Y
DTC 0406 INT AIR VOLZD30DDTi
EC-150
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Page 426 of 1833
Diagnostic Procedure
1 CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.OK or NG
OK EGO TO 2.
NG ERepair or replace.
2 CHECK VARIABLE NOZZLE TURBOCHARGER OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that variable nozzle turbocharger control actuator rod moves when revving engine up to 3,000 rpm and returning to
idle.
MEC015E
OK or NG
OK EGO TO 3.
NG EGo to ªDiagnostic Procedureº in ªVARIABLE NOZZLE TURBOCHARGER CONTROL SOLE-
NOID VALVEº, EC-292.
3 CHECK MASS AIR FLOW SENSOR
1. Start engine and warm it up to normal operating temperature.
2. Check voltage between ECM terminal 35 (Mass air flow sensor signal) and ground.
SEF400Y
3. If the voltage is out of specification, disconnect MAFS harness connector and connect it again.
Then repeat above check.
OK or NG
OK EGO TO 4.
NG EReplace mass air flow sensor.
4 CHECK INTERMIT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
DTC 0406 INT AIR VOLZD30DDTi
EC-151
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Page 427 of 1833
Description
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with three protrusions)
installed to the crankshaft pulley. The data signal output is detected
at ATDC 70É and sent to the ECM. The sensor signal is used for
fuel injection control and fuel injection timing control.
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEMCONDITION SPECIFICATION
CKPS×RPM (TDC) I
Tachometer: Connect
I Run engine and compare the CONSULT-II value with tachometer indi-
cation. Almost the same speed as the
tachometer indication.
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and
Pulse Signal)
44 L/G Crankshaft position sensor
(TDC) Engine is running.
Warm-up condition
Idle speed
Approximately 0V
SEF333Y
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 0V
SEF334Y
47 L/R
Crankshaft position sensor
(TDC) ground Engine is running.Warm-up condition
Idle speed
Approximately 0V
SEF231Z
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-152
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Page 428 of 1833
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I An improper signal from the sensor is sent to ECM during
engine running and cranking. I
Harness or connectors
(The sensor circuit is open.)
I Crankshaft position sensor (TDC)
DTC Confirmation Procedure
Before performing the following procedure, confirm that bat-
tery voltage is more than 10V.
WITH CONSULT-II
1) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II.
2) Crank engine for at least 1 second.
3) Start engine and run it for at least 2 seconds at idle speed.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-156.
WITHOUT CONSULT-II
1) Crank engine for at least 1 second.
2) Start engine and run it for at least 2 seconds at idle speed.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-156.
SEF817Y
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-153
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Page 431 of 1833
Diagnostic Procedure
1 CHECK CRANKSHAFT POSITION SENSOR (TDC) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
MEC994D
3. Disconnect crankshaft position sensor (TDC) harness connector and ECM harness connector.
MEC998D
MEC018E
4. Check harness continuity between ECM terminal 47 and terminal 2. Refer to Wiring Diagram.Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 3.
NG EGO TO 2.
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-156
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Page 432 of 1833
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F106, E227
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between crankshaft position sensor (TDC) and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK CRANKSHAFT POSITION SENSOR (TDC) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between terminal 1 and ECM terminal 44. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F106, E227
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between crankshaft position sensor (TDC) and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK CRANKSHAFT POSITION SENSOR SHIELD CIRCUIT
1. Check harness continuity between crankshaft position sensor (TDC) terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 7.
NG EGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F106, E227
I Harness connectors F108, E225
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between crankshaft position sensor (TDC) and engine ground
ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-157
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Page 435 of 1833
System Description
These circuit lines are used to control the smooth shifting up and down of A/T during the hard acceleration/
deceleration.
Voltage signals are exchanged between ECM and TCM (Transmission control module).
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
24
37
58 G/Y
LG/R
R/B A/T signal No. 1
A/T signal No. 2
A/T signal No. 4 Engine is running.
Warm-up condition
Idle speed Voltage goes high up
once in a few seconds
SEF448Z
30 LG/Y A/T signal No. 3
Engine is running.
Warm-up condition
Idle speed
Approximately 0V
Engine is running.
Warm-up condition
Engine speed is 2,000 rpm Approximately 7.7V
On Board Diagnosis Logic
Malfunction is detected when ...
Check Items (Possible Cause)
I ECM receives incorrect voltage from TCM (Transmission con-
trol module) continuously. I
Harness or connectors
[The circuit between ECM and TCM (Transmission control
module) is open or shorted.]
DTC 0504 A/T COMM LINEZD30DDTi
EC-160
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Page 436 of 1833
DTC Confirmation Procedure
NOTE:
If ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
5 seconds before conducting the next test.
With CONSULT-II
1) Start engine.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Set selector lever to ªDº position.
4) Accelerate up to 60 km/h (37 MPH) gradually on the accelera-tor pedal.
Do not accelerate with shift down.
5) Stop the vehicle with engine running.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-164.
Overall Function Check
Use this procedure to check the overall function of the A/T control
circuit. During this check, a DTC might not be confirmed.
Without CONSULT-II
1) Start engine.
2) Read the voltage signal between ECM terminals 24, 30, 37, 58 and ground with an oscilloscope.
3) Verify that the oscilloscope screen shows the signal wave as shown under ªECM Terminals and Reference Valueº on the
previous page.
4) If NG, go to ªDiagnostic Procedureº, EC-164.
SEF817Y
SEF301Z
DTC 0504 A/T COMM LINEZD30DDTi
EC-161
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Page 441 of 1833
Description
SYSTEM DESCRIPTION
The ECM and the electronic control fuel injection pump control unit
(abbreviated as the injection pump control unit) perform the real
time communication (signal exchange).
The ECM transmits the signals of the target fuel injection amount,
target fuel injection timing, and engine speed, etc., and receives the
signals of the pump speed and fuel temperature, etc. from the
injection pump control unit.
By those signals, the injection pump controls the optimum fuel
injection amount and injection timing of the spill valve and timing
control valve.
Injection pump control unit has an on board diagnostic system,
which detects malfunctions related to sensors or actuators built-into
electronic control fuel injection pump. These malfunction informa-
tion are transferred through the line (circuit) from injection pump
control unit to ECM.
FUEL INJECTION AMOUNT CONTROL
In accordance with the target fuel injection amount signal from the
ECM, the injection amount is controlled by controlling the spill valve
in the injection pump and by changing the needle opening time.
FUEL INJECTION TIMING CONTROL
Based on the target fuel injection timing signal from the ECM, the
injection timing is controlled in accordance with the timer spring by
performing the duty control of the timing control valve in the injec-
tion pump and by adjusting the pressure of the timer piston high
pressure chamber.
FUEL TEMPERATURE SENSOR
The sensor detects the fuel temperature in the injection pump and
calibrates the injection amount change by the fuel temperature.
CAM RING POSITION SENSOR
The sensor detects the passing of the protrusion on the sensor
wheel in the injection pump by the semiconductor magnetic resis-
tance element sensor. The cam ring position sensor synchronizes
with the cam ring, and detects the actual advance amount. The
injection pump control unit measures the injection pump revolution
by the signal of the cam ring position sensor.
SEF437Y
DTC 0701 P1×CAM POS SENZD30DDTi
EC-166
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Page 442 of 1833
CONSULT-II Reference Value in Data Monitor
Mode
Remarks: Specification data are reference values.
MONITOR ITEMCONDITION SPECIFICATION
FUEL TEMP SEN IEngine: After warming up More than 40ÉC (104ÉF)
SPILL/V IEngine: After warming up Approx. 13ÉCA
INJ TIMG C/V I
Engine: After warming up,
idle the engine. Approx. 50 - 70%
DECELER F/CUT I
Engine: After warm-
ing up Idle OFF
BARO SEN IIgnition switch: ON Altitude
Approx.0m(0ft): Approx. 100.62 kPa (1.0062 bar, 1.026 kg/cm
2, 14.59
psi)
Approx. 1,000 m (3,281 ft): Approx. 88.95 kPa (0.8895 bar, 0.907 kg/cm
2,
12.90 psi)
Approx. 1,500 m (4,992 ft): Approx. 83.16 kPa (0.8316 bar, 0.848 kg/cm
2,
12.06 psi)
Approx. 2,000 m (6,562 ft): Approx. 78.36 kPa (0.7836 bar, 0.799 kg/cm
2,
11.36 psi)
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
33 G Electronic control fuel
injection pump Engine is running.
Warm-up condition
Idle speed
Approximately 2.5V
40 R Electronic control fuel
injection pump Engine is running.
Warm-up condition
Idle speed
Approximately 2.5V
52 Y Electronic control fuel
injection pump Engine is running.
Idle speed
Approximately 0.1V
53 O/R Electronic control fuel
injection pump Engine is running.
Idle speed
Approximately 0.35V
On Board Diagnosis Logic
Malfunction is detected when ....
Check Items (Possible cause)
I An improper voltage signal from cam position sensor (Built-
into electronic control fuel injection pump) is sent to injection
pump control unit. I
Harness or connectors
(Electronic control fuel injection pump circuit is open or
shorted.)
I Electronic control fuel injection pump
DTC 0701 P1×CAM POS SENZD30DDTi
EC-167
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