engine NISSAN TERRANO 2004 Service Repair Manual

PASSENGER COMPARTMENTvLHD ZD30DDTi ENGINE MODELS
YEL812E
HARNESS LAYOUT
EFC Harness (Cont'd)
EL-304
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EFC HARNESS ENGINE COMPARTMENTvRHD TD27Ti ENGINE MODELS
YEL814E
HARNESS LAYOUT
EFC Harness (Cont'd)
EL-306
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EFC HARNESS ENGINE COMPARTMENTvRHD ZD30DDTi ENGINE MODELS
YEL816E
HARNESS LAYOUT
EFC Harness (Cont'd)
EL-308
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Engine Harness
TD27Ti ENGINE MODELS
YEL818E
HARNESS LAYOUT
EL-310
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ZD30DDTi ENGINE MODELS
YEL819E
HARNESS LAYOUT
Engine Harness (Cont'd)EL-311
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Use the chart below to find out what each wiring
diagram code stands for.
Refer to the wiring diagram code in the alphabetical
index to find the location (page number) of each
wiring diagram.
Code Section Wiring Diagram Name
A/C, M HA MANUAL AIR CONDITIONER
A/CCUT EC AIR CONDITIONER CUT CONTROL
ABS BR ANTI-LOCK BRAKE SYSTEM
ACC/SW EC ACCELERATOR SWITCH (FC)
APS AT, EC ACCELERATOR POSITION SEN-
SOR
AT/C EC A/T CONTROL
AUDIO EL AUDIO
BA/FTS AT A/T FLUID TEMPERATURE SEN-
SOR AND TCM POWER SUPPLY
BACK/L EL BACK-UP LAMP
BOOST EC TURBOCHARGER BOOST SEN-
SOR
BRK/SW EC BRAKE SWITCH
CHARGE SC CHARGING SYSTEM
CHIME EL WARNING CHIME
CIGAR EL CIGARETTE LIGHTER
CKPS EC CRANK SHAFT POSITION SEN-
SOR (OBD)
CLOCK EL CLOCK
COOL/F EC COOLING FAN CONTROL
D/LOCK EL POWER DOOR LOCK
DEF EL REAR WINDOW DEFOGGER
DTRL EL HEADLAMP Ð WITH DAYTIME
LIGHT SYSTEM
ECMRLY EC ECM RELAY
ECTS EC ENGINE COOLANT TEMPERA-
TURE SENSOR
EGRC/V EC EGR VALVE AND EVAP CANISTER
PURGE CONTROL SOLENOID
VA LV E
EGVC/V EC EGR VOLUME CONTROL VALVE
ENGSS AT ENGINE SPEED SIGNAL
F/FOG EL FRONT FOG LAMP
FTS AT A/T FLUID TEMPERATURE SEN-
SOR
GLOW EC QUICK GLOW SYSTEM
H/AIM EL HEADLAMP AIMING CONTROL
SYSTEM
H/LAMP EL HEADLAMP
HEATER HA HEATER SYSTEM
Code Section Wiring Diagram Name
HEATUP EC HEAT UP SWITCH
HLC EL HEADLAMP CLEANER
HORN EL HORN
HSEAT EL HEATED SEAT
ILL EL ILLUMINATION
INJPMP EC ELECTRONIC CONTROL FUEL
INJECTION PUMP
INT/L EL INTERIOR AND MAP LAMPS
INT/V EC INTAKE AIR CONTROL VALVE
CONTROL SOLENOID VALVE
LPSV AT LINE PRESSURE SOLENOID
VA LV E
MAFS EC MASS AIR FLOW SENSOR
MAIN AT MAIN POWER SUPPLY AND
GROUND CIRCUIT
MAIN EC MAIN POWER SUPPLY AND
GROUND CIRCUIT
METER EL SPEEDOMETER, TACHOMETER,
TEMP. AND FUEL GAUGES
MIL EC MALFUNCTION INDICATOR
MIL/DL EC MIL AND DATA LINK CONNEC-
TORS
MIRROR EL DOOR MIRROR
MULTI EL REMOTE KEYLESS ENTRY SYS-
TEM
NATS EL NISSAN ANTI-THEFT SYSTEM
NLS EC NEEDLE LIFT SENSOR
NONDTC AT NON-DETECTABLE ITEMS
OILPSW EC OIL PRESSURE SWITCH
OILP/W EC OIL PRESSURE WARNING
OVRCSV AT OVER RUN CLUTCH SOLENOID
VA LV E
PNP/SW AT PARK/NEUTRAL POSITION
SWITCH
PNP/SW EC NEUTRAL POSITION SWITCH
R/FOG EL REAR FOG LAMP
REMOTE EL AUDIO (REMOTE CONTROL
SWITCH)
S/LOCK EL POWER DOOR LOCK-SUPER
LOCK
S/SIG EC START SIGNAL
SROOF EL SUNROOF
SRS RS SUPPLEMENTAL RESTRAINT SYS-
TEM
SSV/A AT SHIFT SOLENOID VALVE A
SSV/B AT SHIFT SOLENOID VALVE B
WIRING DIAGRAM CODES (CELL CODES)
EL-326
http://vnx.su/

Clutch release mechanism ...............................CL-9
Coil spring (rear) ......................................RA-14, 16
Collision diagnosis..........................................RS-59
Combination lamp, front, removal andinstallation .....................................................BT-6
Combination lamp, rear, removal and installation .....................................................BT-8
Combination meter (needle type) ...................EL-84
Combination meter removal and instal- lation - See Instrument panel......................BT-16
Combination switch...................................EL-25, 26
Component Location (manual A/C) ..................HA-7
Compression pressure ...................................EM-10
Compressor mounting ....................................HA-21
Connecting rod...............................................EM-73
Connecting rod bearing clearance.................EM-77
Connecting rod bushing clearance ................EM-73
Console box - See Instrument panel ..............BT-16
CONSULT for ABS .........................................BR-59
CONSULT for engine .............................EC-39, 350
CONSULT-II general information.....................GI-26
Control lever (M/T) .........................................MT-13
Control lever (Transfer) .....................................TF-8
Control sleeve position sensor .....................EC-437
Control valve (A/T) ........................................AT-118
COOL/F - Wiring diagram ............................EC-112
Coolant mixture ratio ...................MA-17, 20, 22, 31
Coolant replacement ...............MA-5, 17, 20, 22, 31
Cooling circuit (engine)...............................LC-9, 27
Cooling fan ...............................................LC-15, 33
Cooling fan control .......................................EC-109
Cooling fan relay ..........................................EC-449
Corrosion protection..........................................BT-5
Counter gear (M/T) .........................................MT-11
Counter gear (Transfer) ............................TF-10, 20
Cowl top ..........................................................BT-21
Cowl top cover ................................................BT-21
Crankcase emission control system - See positive crankcase ventilation .....EC-23, 335
Crankcase ventilation system - See Positive crankcase ventilation ............EC-23, 335
Crankshaft ......................................................EM-76
Crankshaft position sensor (TDC) .......EC-152, 408
Cylinder block ................................................EM-66
Cylinder head .................................................EM-52
D
Data link connector ................................EC-39, 350
Daytime light system ..........................EL-32, 33, 34
DEF - Wiring diagram ...................................EL-126
Defroster door control rod adjustment ...........HA-62
Diagnosis sensor unit .....................................RS-13
Diagnostic trouble code (DTC) for OBDsystem ................................................EC-33, 344
Differential carrier assembly ....................PD-29, 53
Differential carrier disassembly..........PD-18, 38, 40
Differential gear oil replacement .......MA-36, 38, 39
Dimensions ......................................................GI-30 D/LOCK - Wiring diagram .............................EL-166
Door glass .......................................................BT-10
Door lock .........................................................BT-10
Door mirror ......................................................BT-48
Door trim .........................................................BT-19
Door, front .......................................................BT-10
Door, rear ........................................................BT-12
Drive belt inspection ................................MA-20, 28
Drive chain (Transfer) .....................................TF-10
Drive pinion diff. inspection ......................PD-20, 42
Drive pinion height ...................................PD-21, 49
Drive plate runout ..........................................EM-94
Drive shaft ........................................................MA-5
Drive shaft (front)..................................FA-4, 12, 22
Driver air bag..................................................RS-16
Dropping resistor (A/T)....................................AT-88
Dual pressure switch (component
inspection) ..................................................HA-61
Dual pressure switch (description) ...................HA-9
E
ECM input/output signal .........................EC-69, 369
ECM relay ......................................EC-80, 214, 376
ECMRLY - Wiring diagram ...........................EC-215
ECTS - Wiring diagram ..................................EC-96
EGR control (EGRC) - solenoid valve .........EC-454
EGR control valve ........................................EC-462
EGR volume control valve ...........................EC-227
EGVC/V - Wiring diagram ............................EC-230
Electrical unit ................................................Foldout
Electronic fuel injection pump ......................EC-341
Engine compartment .......................................BT-50
Engine control circuit diagram ...............EC-16, 325
Engine control component partslocation ...............................................EC-12, 323
Engine control module (ECM) ......EC-69, 121, 205, 207, 218, 369, 430,
467
Engine control system diagram and chart....................................................EC-17, 326
Engine coolant temperature sensor (ECTS)................................................EC-95, 384
Engine oil filter replacement..........MA-5, 20, 21, 30
Engine oil precautions .......................................GI-6
Engine oil replacement ......................MA-20, 21, 29
Engine removal ..............................................EM-63
Engine room - See Engine compartment ...............................................BT-50
Engine serial number ......................................GI-29
Exhaust manifold ...........................................EM-18
Exhaust system ..........................................FE-4, 10
Exhaust system inspection ............................MA-36
Extension tube diff. ..................................PD-19, 28
Exterior ............................................................BT-21
Exterior lamp ...................................................EL-49
ALPHABETICAL INDEX
IDX-3
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F
Fan switch ......................................................HA-60
F/FOG - Wiring diagram .................................EL-55
Final drive disassembly............................PD-15, 37
Final drive pre-inspection .........................PD-15, 37
Final drive removal and installation ...............PD-15
Finisher, interior - See Trim ............................BT-18
Finisher, rear panel .........................................BT-18
Floor trim .........................................................BT-18
Fluid temperature sensor (A/T) .....................AT-146
Fluids .............................................MA-5, 17, 20, 36
Flywheel (clutch) .......................................CL-11, 12
Flywheel runout..............................................EM-94
Fog lamp, front .........................................EL-55, 57
Fog lamp, rear ................................................EL-58
Fork rod (M/T) ................................................MT-13
Forward clutch...............................................AT-162
Front axle ....................................................FA-4, 13
Front bumper ....................................................BT-6
Front case (Transfer) ..................................TF-9, 23
Front combination lamp removal andinstallation .....................................................BT-6
Front disc brake .............................................BR-27
Front door .......................................................BT-10
Front Door Trim...............................................BT-19
Front drive shaft (Transfer) .........................TF-9, 19
Front final drive disassembly (4WD) ..............PD-14
Front final drive removal and installa- tion (4WD) ............................................PD-12, 13
Front fog lamp ..........................................EL-55, 57
Front passenger air bag .................................RS-19
Front seat ........................................................BT-34
Front seat belt ..................................................RS-4
Front seat belt pre-tensioner ..........................RS-14
Front side air bag ...........................................RS-20
Front suspension ........................................FA-4, 29
Fuel cut control (at no load & high engine speed).....................................EC-22, 334
Fuel cut solenoid valve ................................EC-399
Fuel cut system ............................................EC-237
Fuel filler lid.......................................................BT-8
Fuel filter replacement...................MA-5, 20, 23, 33
Fuel gauge..................................FE-3, 6, EL-86, 98
Fuel injection system .............................EC-20, 329
Fuel injection timing feed back (Elec- tronic Fuel Injection Pump) ......................EC-197
Fuel precautions ................................................GI-6
Fuel pump and gauge ..............................FE-3, 6, 7
Fuel system ..................................................FE-3, 6
Fuel tank .......................................................FE-3, 6
Fuel temperature sensor ......................EC-123, 395
Fuse ................................................................EL-19
Fuse and fusible link box .............................Foldout
Fuse block ....................................................Foldout
Fusible link ......................................................EL-19 GGarage jack and safety stand .........................GI-31
Gauges .....................................................EL-82, 85
Gear components (M/T) ........MT-11, 14, 16, 21, 23
Generator - See Alternator .............................SC-27
GLOW - Wiring diagram...............................EC-246
Glow control system ....................EC-244, 334, 412
Glow plug .............................................EC-244, 413
Glow relay ............................................EC-246, 419
Grease .........................................MA-17, 39, 40, 44
Ground distribution..........................................EL-20
H
Harness connector ............................................EL-5
Harness connector inspection .........................GI-19
Harness layout ....EL-280, 281, 282, 298, 310, 312,320, 321, 322, 323, 324
Hazard warning lamp................................EL-61, 62
Headlamp ......EL-28, 32, 33, 34, 41, 42, 43, 46, 47
Headlamp aiming control .............EL-41, 42, 43, 46
Headlamp washer .........................................EL-118
Headlining - See Roof trim .............................BT-20
Heat up switch..............................................EC-265
Heated seat .......................................BT-36, EL-151
HEATER - Wiring diagram .............................HA-41
HEATUP - Wiring diagram ...........................EC-266
Height (Dimensions) ........................................GI-10
HFC134a (R134a) system precaution .............HA-3
HFC134a (R134a) system service procedure....................................................HA-15
HFC134a (R134a) system service tools ........HA-11
High clutch ....................................................AT-160
H/LAMP - Wiring diagram ............EL-28, 34, 43, 62
Hood..................................................................BT-6
Hood lock system .............................................BT-6
Horn ..............................................................EL-122
HORN - Wiring diagram................................EL-122
How to erase DTC for OBD system ......EC-33, 344
HSEAT - Wiring diagram...............................EL-151
I
Identification .....................................................HA-2
Identification plate .....................................GI-28, 29
Idle speed...............................................EC-50, 361
Idle speed inspection ...............................MA-20, 26
ILL - Wiring diagram .......................................EL-68
Illumination ................................................EL-67, 68
Injection nozzle ......................................EC-24, 336
Injection nozzle inspection ..................MA-5, 20, 25
Injection timing control valve ........................EC-403
INJPMP - Wiring diagram ...EC-126, 169, 176, 183, 190, 200, 240
Instrument panel .............................................BT-16
INT/L - Wiring diagram....................................EL-74
ALPHABETICAL INDEX
IDX-4
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INT/V - Wiring diagram ................................EC-282
Intake air control valve control solenoidvalve .........................................................EC-281
Intake Air Volume .........................................EC-150
Intake door control linkage adjustment ..........HA-63
Intake manifold...............................................EM-12
Interior .............................................................BT-18
Interior lamp ..............................................EL-67, 74
Interior lamp on-off control..............................EL-73
ISO 15031-2 Terminology................................GI-34
K
Knuckle spindle ...............................................FA-20 L
License lamp ...................................................EL-49
Limited slip diff. adjustment............................PD-45
Limited slip diff. assembly ..............................PD-47
Limited slip diff. disassembly ...................PD-43, 44
Limited slip diff. inspection .............................PD-44
Line pressure solenoid valve ..........................AT-86
Line pressure test (A/T) ..........................AT-30, 201
Liquid gasket application .................................EM-3
Location of electrical units ............EL-275, 276, 278
Lock, door ...........................................BT-10, 12, 14
Low and reverse brake .................................AT-166
LSV (Load sensing valve) ..............................BR-10
Lubricants.......................................................MA-17
Lubrication circuit (engine) .........................LC-3, 20
Lubrication oil A/C (checking andadjusting) ....................................................HA-22
Lubrication oil A/C (SDS) ...............................HA-64
Lubrication-locks, hinges and hood latches ..................................................MA-36, 45
Luggage compartment trim .............................BT-18
M
MAFS - Wiring diagram..................................EC-90
MAIN - Wiring diagram...................................EC-80
Main drive gear (M/T) .....................................MT-11
Main gear (Transfer) .................................TF-10, 21
Mainshaft (M/T) ..............................................MT-11
Mainshaft (Transfer)..................................TF-10, 17
Maintenance ...........MA-5, 8, 11, 14, 20, 36, 48, 49
MAJOR OVERHALL .....................................AT-124
Major overhaul (Transfer) .................................TF-9
Malfunction indicator (MI).......................EC-34, 345
Manifold tightening torque (intake &exhaust) ...............................................MA-20, 28
Manual transmission number ..........................GI-29
Manual transmission oil replacement ......MA-36, 37
Map lamp ........................................................EL-74
Mass air flow sensor (MAFS) ................EC-88, 379
Master cylinder (brake) ..................................BR-17 Meter .........................................................EL-82, 85
METER - Wiring diagram................................EL-86
MIL/DL - Wiring diagram ..............................EC-310
MIRROR - Wiring diagram............................EL-154
Mirror, door......................................................BT-48
Model variation ................................................GI-27
Molding - See Exterior ....................................BT-21
M/T major overhaul ........................................MT-10
M/T removal and installation ........................MT-7, 8
Mud guard - See Exterior ...............................BT-21
MULTI - Wiring diagram................................EL-205
Multi-remote control
system ..............................EL-202, 204, 213, 215
Multiport fuel injection precautions ....................GI-5
N
NATS (Nissan anti-theftsystem) .....................EL-222, 223, 224, 231, 242
NATS - Wiring diagram .................................EL-225
NATS V2.0 precautions (For Europe) ...............GI-4
Needle lift sensor .........................................EC-450
NVH troubleshooting (EM) ...............................EM-8
O
Oil change (capacity) ............MA-21, 29, 37, 38, 39
Oil change (interval) ..................................MA-5, 35
Oil cooler (engine) ............................................LC-8
Oil pan (engine) .............................................EM-22
Oil pump (A/T)...............................................AT-139
Oil seal replacement (engine)........................EM-50
Oil seal replacement (front final drive4WD)...........................................................PD-10
OILPSW - Wiring diagram............................EC-474
On board diagnostic system ..................EC-33, 344
Overdrive control switch................................AT-100
Overheat .......................................................EC-109
Overrun clutch solenoid valve ..................AT-71, 72
Oversize piston ..............................................EM-74
P
Park/Neutral position switch .........................EC-256
Park/neutral position switch (A/T) ...........AT-93, 119
Parking drum brake ........................................BR-36
Parking lamp ...................................................EL-49
PCV (positive crankcase ventilation) .....EC-23, 335
Periodic maintenance ......................................MA-5
Piston pin inspection ......................................EM-71
Piston ring inspection.....................................EM-72
PNP/SW - Wiring diagram ...........................EC-257
POWER - Wiring diagram...............................EL-10
Power doorlock ...........EL-163, 164, 171, 179, 180, 182, 192
Power steering fluid level...............MA-36, 44, ST-4
Power steering gear .................................ST-12, 22
ALPHABETICAL INDEX
IDX-5
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T
Tachometer .....................................................EL-86
Tail lamp ..........................................................EL-49
TAIL/L - Wiring diagram ..................................EL-49
TCM circuit diagram ..........................................AT-7
TCM inspection table ......................................AT-46
TDC Pulse Signal .........................................EC-173
Temperature control cable and linkageadjustment ..................................................HA-63
THEFT - Wiring diagram...............................EL-248
Theft warning system ...........EL-243, 244, 247, 264
Thermo control amp. ......................................HA-61
Thermostat................................................LC-12, 31
Third (3rd) seat ...............................................BT-39
THLCNT - Wiring diagram ...........................EC-458
Three way catalyst precautions.........................GI-5
Throttle control solenoid valve .....................EC-458
Throttle position switch ...................................AT-62
Tie-rod .......................................................ST-19, 21
Tie-rod ball joints.............................................ST-20
Tightening torque of standard bolts.................GI-37
Time control system .....................EL-216, 218, 220
Timing chain ...................................................EM-26
Timing gear ....................................................EM-38
Tire rotation ....................................................MA-43
Tooth contact diff. .....................................PD-27, 52
Torque converter clutch solenoid valve ..AT-74, 146
Torsion bar spring .......................................FA-4, 30
Tow truck towing ..............................................GI-32
Towing point.....................................................GI-33
Transaxle fluid replacement.....................MA-36, 37
Transfer case ..............................................TF-9, 12
Transfer fluid replacement (Part time 4WD model) .........................................MA-36, 37
Transfer oil replacement ..........................MA-36, 38
Transmission case (M/T)..........................MT-10, 14
TRANSMT - Wiring diagram ...........................EL-98
Tread-FR&RR (Dimensions)............................GI-25
Trim...............................................BT-18, 19, 20, 21
Trunk room trim...............................................BT-47
Turbocharger ..................................................EM-14
Turbocharger charge air cooler......................EM-11
Turbocharger precautions..................................GI-5
TURN - Wiring diagram ..................................EL-62
Turn signal lamp .......................................EL-61, 62
U
Under body .....................................................BT-53
Upper link (front susp.) ...................................FA-33 V
Vacuum hose (brake system) ........................BR-20
Vacuum hose drawing (Engine
control)................................................EC-18, 327
Vacuum pump .............................EM-24, BR-24, 26
Valve clearance..............................................EM-35
Valve clearance adjustment.....................MA-20, 28
Valve guide ....................................................EM-59
Valve lifter ......................................................EM-32
Valve seat ......................................................EM-60
Valve spring ...................................................EM-61
Variable nozzle turbocharger control solenoid valve ...........................................EC-289
Vehicle identification number...........................GI-28
Vehicle speed sensor (VSS) ..................EC-99, 420
Ventilator door control rod adjustment ...........HA-61
Viscosity number (SAE)...........................MA-17, 18
VNT - Wiring diagram ..................................EC-291
VSS - Wiring diagram ..................................EC-101
W
WARN - Wiring diagram........................EL-100, 111
Warning chime ........................................EL-99, 111
Warning lamps ........................................EL-99, 100
Washer, front .................................................EL-112
Washer, rear ..................................................EL-114
Water cock control rod adjustment ................HA-63
Water pump ..............................................LC-11, 29
Water temperature gauge ...............................EL-86
Weatherstrip - See Exterior ............................BT-21
Wheel alignment (front) ....................................FA-8
Wheel balance ...............................................MA-43
Wheel bearing (front axle) ................................FA-6
Wheel bearing (rear) ..................................RA-5, 16
Wheel hub (front) ........................................FA-4, 18
Wheel sensors (ABS)...............................BR-39, 43
Wheel size .......................................................GI-30
WINDOW - Wiring diagram ..........................EL-159
Window, back door .........................................BT-47
Window, door ..................................................BT-42
Window, rear side .....................................BT-42, 43
Window, side - See Rear side window ...........BT-43
Windshield.......................................................BT-42
WIP/R - Wiring diagram ................................EL-114
WIPER - Wiring diagram .......................EL-112, 118
Wiper and washer .................................EL-112, 116
Wiper, front ....................................................EL-112
Wiper, rear.....................................................EL-114
Wiring Diagram (Cell code) list .....................EL-326
ALPHABETICAL INDEX
IDX-7
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