ABS NISSAN TERRANO 2004 Service Owner's Manual

Precautions
IWhen installing each rubber part, final tightening must be car-
ried out under unladen condition* with tires on ground.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
I Use Tool when removing or installing brake tubes.
I If suspension or suspension parts are dismounted, check wheel
alignment and adjust if necessary.
I Do not jack up vehicle at lower link.
Preparation
SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool name Description
GG94310000*
Flare nut torque wrench
Removing or installing brake piping
KV40101000*
Axle stand
Removing rear axle shaft
ST36230000*
Sliding hammer
Removing rear axle shaft
ST38020000
Bearing lock nut wrench
Removing wheel bearing lock nut
KV401-06700-B
Rear axle shaft bearing
puller
Remove wheel bearing and ABS rotor
NI-110
Rear axle shaft guide
Installing rear axle shaft
SBR820B
PRECAUTIONS AND PREPARATION
RA-2
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Rear Axle and Rear Suspension Parts
Check rear axle and rear suspension parts for looseness, wear or
damage.
IShake each rear wheel to check for excessive play.
I Retighten all nuts and bolts to the specified torque.
Tightening torque: refer to REAR AXLE AND REAR
SUSPENSION, RA-4.
I Check shock absorber for oil leakage or other damage.
Rear Wheel Bearing
ICheck that wheel bearings operate smoothly.
I Check axial end play.
Axial end play: Refer to SDS, RA-16.
SMA525A
SRA734
YRA003
CHECK AND ADJUSTMENT
RA-5
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Removal
IDisconnect parking brake cable and brake tube.
I Remove nuts securing wheel bearing cage with baffle plate.
I Remove ABS sensor.
I Draw out axle shaft with Tool.
When drawing out axle shaft, be careful not to damage oil seal.
I Remove oil seal.
Do not reuse oil seal one it is removed.
Always install new one.
I Remove ABS-rotor using special tool.
I Unbend lock washer with a screwdriver.
Do not reuse lock washer once it is removed.
Always install new one.
ERA013
NRA025
YRA004
NRA024
SRA104
REAR AXLE
RA-7
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IInsert axle shaft with Tool as a guide.
When inserting axle shaft, be careful not to damage oil seal.
I Tighten nuts to the specified torque.
:53-63N ×m (5.4 - 6.4 kg-m, 39 - 46 ft-lb)
I Install ABS-sensor.
I Measure end play of axle shaft.
Axial end play: 0.0 mm (0.0000 in)
YRA006
ERA013
YRA003
REAR AXLE
Installation (Cont'd)
RA-11
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Removal and Installation
IDisconnect brake hydraulic line and parking brake cable.
CAUTION:
Use Tool when removing or installing brake tubes.
I Remove stabilizer bar from body
I Remove upper links and lower links from body.
I Remove panhard rod from body.
I Disconnect propeller shaft.
I Remove upper end nuts of shock absorber.
Final tightening for rubber parts requires to be carried out
under unladen condition with tires on ground.
SRA906
SBR820B
SRA935
REAR AXLE AND REAR SUSPENSION
RA-12
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Coil Spring Shock Absorber
REMOVAL AND INSTALLATION
IRefer to Removal and Installation of REAR AXLE AND REAR
SUSPENSION, RA-12.
When installing coil spring and lower spring seat, pay atten-
tion to its direction.
Be sure spring rubber seat is not twisted and has not slipped
off when installing coil spring.
INSPECTION
I Check coil spring for yield, deformation or cracks.
I Check coil spring specifications. Refer to SDS, RA-16.
I Check shock absorber for oil leakage, cracks or deformation.
I Check shock absorber specifications. Refer to SDS, RA-16.
I Check all rubber parts for wear, cracks or deformation. Replace
if necessary.
Upper Link, Lower Link and Panhard Rod
INSPECTION
Check for cracks, distortion or other damage. Replace if necessary.
BUSHING REPLACEMENT
Check for cracks or other damage. Replace with suitable tool if
necessary.
IRemove bushing with suitable tool.
When installing bushing, apply a coating of 1% soap water to
outer wall of bushing.
Always install new bushing.
Do not tap end face of bushing directly with a hammer.
SRA910
SRA898
SRA900
REAR SUSPENSION
RA-14
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General Specifications
COIL SPRING AND SHOCK ABSORBER
ModelHardtopWagon
Coil spring Wire diameter mm (in) 13.0 (0.512) 13.5 (0.531)
Free length mm (in) 400 (15.75) 417 (16.42)
Spring constant N/mm (kg/mm, lb/in) 25.5 (2.6, 146) 29 (3.0, 168)
Shock absorber Shock absorber type Non-adjustable (hydraulic)
Maximum length mm (in) 586 (23.07) 596 (23.46)
Minimum length mm (in) 350 (13.78) 356 (14.02)
Damping force
[at 0.3 m (1.0 ft)/sec.] N (kg, lb)
Expansion 990 - 1,330
(101 - 136, 223 - 229) 1,169 - 1,563
(119 - 159,223 - 351)
Compression 346 - 524
(35.3 - 53.4,
77.8 - 117.8) 301 - 461
(30.7 - 47.0,
67.7 - 103.6)
RA260
STABILIZER BAR
Model HardtopWagon
Diameter mm (in) 23 (0.91) 24 (0.94)
Spring constant N/mm (kg/mm, lb/in) 24.5 (2.5, 140) 29.0 (3.0, 166)
Inspection and Adjustment
WHEEL BEARING
Total end play mm (in)
0 (0)
SERVICE DATA AND SPECIFICATIONS (SDS)
RA-16
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BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS AND PREPARATION ............................3
Supplement Restraint System (SRS) ²AIR BAG²
and ²SEAT BELT PRE-TENSIONER² .........................3
Precautions ..................................................................3
Preparation ..................................................................4
CHECK AND ADJUSTMENT ..........................................5
Checking Brake Fluid Level.........................................5
Checking Brake Line ...................................................5
Changing Brake Fluid ..................................................5
Brake Burnishing Procedure........................................5
BRAKE HYDRAULIC LINE .............................................6
Bleeding Brake System ...............................................8
Removal .......................................................................9
Inspection.....................................................................9
Installation ....................................................................9
LOAD SENSING VALVE ...............................................10
Removal and Installation ...........................................10
Removal ..................................................................... 11
Installation .................................................................. 11
Inspection and Adjustment ........................................12
BRAKE PEDAL AND BRACKET ..................................14
Removal and Installation ...........................................14
Removal .....................................................................15
Installation ..................................................................15
Inspection...................................................................15
Adjustment .................................................................16
MASTER CYLINDER .....................................................17
Removal .....................................................................17
Installation ..................................................................17
BRAKE BOOSTER ........................................................18
Removal and Installation ...........................................18
Inspection...................................................................18
Installation ..................................................................19
VACUUM HOSE .............................................................20
Removal and Installation ...........................................20
Inspection...................................................................22
VACUUM PUMP (TD27Ti engine model) ....................24
Removal and Installation ...........................................24
Inspection...................................................................24 VACUUM PUMP (ZD30DDTi engine model)
...............26
Removal and Installation ...........................................26
FRONT DISC BRAKE ...................................................27
Pad Replacement ......................................................27
Removal .....................................................................28
Disassembly...............................................................28
Inspection...................................................................28
Assembly ...................................................................29
Inspection...................................................................29
Installation ..................................................................31
REAR DRUM BRAKE ...................................................32
Removal .....................................................................33
Shoe Replacement ....................................................34
Inspection...................................................................34
Installation ..................................................................34
PARKING BRAKE CONTROL ......................................36
Removal and Installation ...........................................36
Inspection...................................................................36
Adjustment .................................................................36
ANTI-LOCK BRAKE SYSTEM ......................................38
Purpose......................................................................38
Operation ...................................................................38
ABS Hydraulic Circuit ................................................38
System Description ....................................................39
Removal and Installation ...........................................43
TROUBLE DIAGNOSES ...............................................48
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................48
Component Parts and Harness Connector
Location .....................................................................49
Circuit Diagram for Quick Pinpoint Check.................50
Wiring Diagram - ABS - .............................................51
CONSULT-II ...............................................................59
CONSULT-II Inspection Procedure............................60
Preliminary Check......................................................66
Ground Circuit Check ................................................67
Diagnostic Procedure 1 (Not self-diagnostic item) ....68
Diagnostic Procedure 2 (Warning lamp stays on
when ignition switch is turned ON)............................70
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Diagnostic Procedure 3 (ABS actuator solenoid
valve and solenoid valve relay) .................................72
Diagnostic Procedure 4 (Wheel sensor or rotor) ......74
Diagnostic Procedure 5 (Motor Relay or motor) .......76
Diagnostic Procedure 7 (Low voltage) ......................78
Diagnostic Procedure 8 (G sensor) ...........................79
Diagnostic Procedure 9 (Control unit) .......................80
Diagnostic Procedure 10 (Pedal vibration and
noise) ........................................................................\
.81
Diagnostic Procedure 11 (Long stopping
distance) ....................................................................81Diagnostic Procedure 12 (Unexpected pedal
action) ........................................................................\
82
Diagnostic Procedure 13 ...........................................83
Diagnostic Procedure 14 ...........................................83
Electrical Components Inspection .............................84
SERVICE DATA AND SPECIFICATIONS (SDS) ..........85
General Specifications ...............................................85
Inspection and Adjustment ........................................86
CONTENTS(Cont'd)
BR-2
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W/O ABS
YBR256
BRAKE HYDRAULIC LINE
BR-6
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