ecu NISSAN TERRANO 2004 Service Manual PDF

e. Install control valve assembly on transmission case.
f. Install connector tube brackets and tighten boltsq
AandqB.
I Check that terminal assembly does not catch.
Bolt symbol mm (in)
qA33 (1.30)
q
B45 (1.77)
g. Install O-ring on oil strainer.
I Apply petroleum jelly to O-ring.
h. Install oil strainer on control valve.
i. Securely fasten terminal harness with clips.
j. Install torque converter clutch solenoid valve and fluid tempera- ture sensor connectors.
SAT353B
SAT221B
SAT009B
SAT010B
ASSEMBLY
Assembly (2) (Cont'd)
AT-197
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A/T Fluid Cooler
REMOVAL AND INSTALLATION
1. Remove front radiator grill. Refer to BT section (ªBODY ENDº).
2. Disconnect fluid hoses from fluid cooler unit.
3. Remove fluid cooler unit.
4. Remove fluid cooler bracket.
5. Remove clips securing fluid hose (cooler unit to radiator) andloosen hose clamps, then remove the fluid hose.
6. Loosen clamps securing fluid hose (A/T assembly to fluid cooler), then remove the fluid hose.
7. Remove bolts securing fluid cooler tube bracket.
8. Remove fluid hose with bracket. Reverse the removal procedure to install the A/T fluid cooler
unit. Refer to the component drawing and specified tightening
torque.
Check A/T fluid level and refill if necessary. Refer to MA sec-
tion (ªCHASSIS AND BODY MAINTENANCEº).
NAT288
NAT289
A/T FLUID COOLER SYSTEM
AT-200
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Removal
IDrain oil from transfer and transmission.
I Remove front and rear propeller shafts Ð Refer to PD section.
I Insert plug into oil seal after removing propeller shaft.
CAUTION:
Be careful not to damage spline, sleeve yoke and rear oil seal,
when removing propeller shaft.
I Remove torsion bar spring Ð Refer to removal and installation
of lower link in FA section. Then remove fifth crossmember.
I Remove transfer control lever from transfer outer shift lever.
I Remove transfer from transmission.
WARNING:
Support transfer while removing it.
Installation
I Apply recommended sealant to mating surface to transmission.
Recommended sealant: Nissan genuine part (KP610-00250) or equivalent
I Tighten bolts securing transfer.
Bolt No. Tightening torque
N×m (kg-m, ft-lb) 
mm (in)
q
127 - 36 (2.8 - 3.6, 20 - 26) 45 (1.77)
q
227 - 36 (2.8 - 3.6, 20 - 26) 60 (2.36)
SMT478A
YTF001
SMT495A
SMT496A
REMOVAL AND INSTALLATION
TF-7
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6. Remove bolts securing bearing retainer.
This step is necessary to remove mainshaft from center case.
7. Remove bolts securing center case to front case and thenseparate center case and front case.
8. Measure end play of low gear. Standard:0 - 0.15 mm (0 - 0.0059 in)
If end play is beyond the maximum value, check low gear and
L & H hub for wear.
9. Disassemble center case assembly.
a. Remove snap ring from mainshaft.
b. Pull out low gear with L & H hub.
SMT273A
SMT274A
YMT017
SMT275A
YMT018
DISASSEMBLY
TF-13
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d. Remove 2-4 shift rod.
e. Remove L & H shift rod and fork assembly with coupling sleeve.
f. Remove needle bearing from main gear.
g. Remove bolts securing front case cover and then remove case.
h. Remove counter gear by tapping lightly.
SMT283A
SMT284A
SMT286A
SMT287A
SMT759A
DISASSEMBLY
TF-15
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Removal
1. Remove front propeller shaft.
2. Remove drive shaft. Refer to FA section.
3. Remove engine mounting bolts and raise up engine.
4. Remove front final drive together with differential mountingmember.
Installation
1. Install front final drive assembly together with differentialmounting member.
2. Tighten the front final drive securing bolts and nuts following the procedures below to prevent drive train vibration.
(1) Temporarily tighten nut q
A.
(2) Temporarily tighten nut q
B.
(3) Tighten bolts q
Cto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(4) Tighten bolts q
Dto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(5) Tighten nut q
Ato the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(6) Tighten nut q
Bto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(7) Tighten nuts q
Eto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
3. Install drive shaft. Refer to FA section.
4. Install front propeller shaft.
SPD741
SPD742
SPD743
REMOVAL AND INSTALLATION (Front final drive Ð R180A)
PD-12
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Extension Tube and Differential Side Shaft
1. Remove differential side shaft assembly from extension tube.
2. Cut rear axle bearing collar with cold chisel. Be careful not todamage differential side shaft.
3. Install differential side shaft into extension tube and secure with bolts. Remove extension tube retainer from differential side
shaft.
4. Remove grease seal.
SPD644
SPD645
SPD646
SPD647
DISASSEMBLY (R180A)
PD-19
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FINAL DRIVE SIDE
Ð TS82F type Ð
1. Install new small boot band, boot and side joint housing to driveshaft.
Cover drive shaft serration with tape so as not to damage boot
during installation.
2. Install spider assembly securely, ensuring marks are properly aligned.
I Press-fit with spider assembly serration chamfer facing
shaft.
3. Install new snap ring.
4. Pack with grease. Specified amount of grease:190 - 210 g (6.70 - 7.41 oz)
5. Set boot so that it does not swell and deform when its length is ªLº.Length ªLº = 102 - 104 mm (4.02 - 4.09 in)
Make sure that boot is properly installed on the drive shaft
groove.
6. The rubber cover comes with clamps on both ends. Firmly clinch the clamp to the end which is wider in diameter and
repeat the procedure at the narrower end. Use the appropriate
tool.
SFA800
SFA397
SFA882
SFA883
SFA395
FRONT AXLE Ð Drive Shaft
Assembly (Cont'd)
FA-26
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7. Install new plug seal to slide joint housing by lightly tapping it.
Apply sealant to mating surface of plug seal.
WHEEL SIDE (ZF100)
1. Install new small boot band and boot on drive shaft.
Cover drive shaft serration with tape so as not to damage boot
during installation.
2. Set joint assembly onto drive shaft by lightly tapping it.Install joint assembly securely, ensuring marks which were
made during disassembly are properly aligned.
3. Pack drive shaft with specified amount of grease. Specified amount of grease:100 - 120 g (3.53 - 4.23 oz)
4. Set boot so that is does not swell and deform when its length is ªLº.Length ªLº = 96 - 98 mm (3.78 - 3.86 in)
Make sure that boot is properly installed on the drive shaft
groove.
SFA472
SFA800
SFA884
SFA885
YFA011
FRONT AXLE Ð Drive Shaft
Assembly (Cont'd)
FA-27
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5. Lock new larger boot band securely with a suitable tool.
Installation
IApply multi-purpose grease.
I Install bearing spacer onto drive shaft.
Make sure that bearing spacer is facing in proper direction.
I When installing drive shaft, adjust drive shaft axial end play by
selecting a suitable snap ring.
(1) Temporarily install new snap ring on drive shaft in the same thickness as it was installed before removal.
(2) Set dial gauge on drive shaft end.
(3) Measure axial end play of drive shaft. Axial end play: 0.1 - 0.3 mm (0.004 - 0.012 in)
(4) If axial end play is not within the specified limit, select another snap ring.1.1 mm (0.043 in) 1.3 mm (0.051 in)
1.5 mm (0.059 in) 1.7 mm (0.067 in)
1.9 mm (0.075 in) 2.1 mm (0.083 in)
2.3 mm (0.091 in)
SFA395
YFA012
YFA013
SFA940
NFA013
FRONT AXLE Ð Drive Shaft
Assembly (Cont'd)
FA-28
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