horn NISSAN TERRANO 2004 Service Repair Manual

Shown below are Pre-delivery Inspection items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD Ð engine off
lRadiator coolant level and coolant hose connections for leaks
l Battery fluid level, specific gravity and conditions of battery terminals
l Drive belts tension
l Fuel filter for water or dust, and fuel lines and connections for leaks
l Engine oil level and oil leaks
l Brake and clutch reservoirs fluid level and fluid lines for leaks
l Windshield and rear window washer and headlamp cleaner reservoir fluid level
l Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
lRemove front spring/strut spacer (if applicable)
l Operation of all instruments, gauges, lights and accessories
l Operation of horn(s), wiper and washer
l Steering lock for operation
l Check air conditioner for gas leaks
l Front and rear seats, and seat belts for operation
l All moldings, trims and fittings for fit and alignment
l All windows for operation and alignment
l Hood, tailgate, door panels for fit and alignment
l Latches, keys and locks for operation
l Weatherstrips for adhesion and fit
l Headlamp aiming
l Tighten wheel nuts (Inc. inner nuts if applicable)
l Tire pressure (Inc. spare tire)
l Check front wheels for toe-in
l Install clock/voltmeter/room lamp fuse (if applicable)
l Install deodorizing filter to air conditioner (if applicable)
l Remove wiper blade protectors (if applicable)
UNDER BODY
lManual transmission/transaxle, transfer and differential gear oil level
l Brake and fuel lines and oil/fluid reservoirs for leaks
l Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
l Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
lClutch operation
l Parking brake operation
l Service brake operation
l Automatic transmission/transaxle shift timing and kickdown (if applicable)
l Steering control and returnability
l Engine performance
l Squeaks and rattles
ENGINE OPERATING AND HOT
lAdjust idle speed
l Automatic transmission/transaxle fluid level (if applicable)
l Engine idling and stop knob operation
FINAL INSPECTION
lInstall necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
l Inspect for interior and exterior metal and paint damage
l Check for spare tire, jack, tools (wheel check) and literature
l Wash, clean interior and exterior
PRE-DELIVERY INSPECTION ITEMS
MA-3
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IIf clearance exceeds the limit, or any flaws or seizures are
found on inner surface of cylinder, horn or bore the applicable
cylinder.
Piston outer diameter
Use micrometer to measure piston skirt outer diameter.
Measurement position:10 mm (0.39 in) upper from the lower end of pis-
ton
Standard: 95.950 - 95.980 mm (3.7776 - 3.7787 in) dia.
Calculation of piston to piston bore clearance
ICalculate using piston skirt outer diameter and cylinder inner
diameter (direction X, position B).
Clearance = Cylinder inner diameter þ Piston skirt outer diam-
eter
Specifications at room temperature [20ÉC (68ÉF)]: 0.040 - 0.060 mm (0.0016 - 0.0024 in)
I If out of specification, replace piston and piston pin assembly.
SELECTIVE PISTON COMBINATION
When using new cylinder block
IConfirm cylinder bore grade (1, 2, 3) on left upper surface of
cylinder block, and refer to ªSelective combination chartº below
to select appropriate piston.
I Part No. is given to a piston and piston pin as a set.
When re-using an old cylinder block
1. Measure cylinder block bore inner diameter.
2. Referring to ªCylinder block bore inner diameterº in ªSelective
combination chartº, select appropriate piston according to cyl-
inder bore grade.
FEM110
FEM111
FEM112
FEM113
CYLINDER BLOCKZD
Inspection (Cont'd)
EM-75
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1. Push the top of horn pad downward.
2. Rotate the air bag module installation spring to inner directionwith a flat-bladed screwdriver, and remove air bag module.
3. Lift the black locking clip with a flat-bladed screw driver and disconnect air bag module harness connector. Disconnect horn
connector.
CAUTION:
I Always place driver air bag module with pad side facing
upward.
I Do not attempt to disassemble driver air bag module.
I The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
I Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module connector.
I Replace driver air bag module if it has been dropped or
sustained an impact.
I Do not expose the driver air bag module to temperatures
exceeding 90ÉC (194ÉF).
I Do not allow oil, grease or water to come in contact with
the driver air bag module.
MHIA0017E
YRS124
SRS443
SBF814E
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-17
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4. Set steering wheel in the neutral position.
5. Disconnect horn connector (or horn/audio connector) andremove nut.
6. Remove steering wheel.
CAUTION:
I Do not tap or bump the steering wheel.
7. Remove steering column cover.
8. Disconnect in order the air bag module connector and the (horn/audio steering switch) connector behind the spiral cable.
9. Remove spiral cable securing screws, and while pushing the upper plastic tab, remove the spiral cable.
CAUTION:
I Do not attempt to disassemble spiral cable.
I Do not apply lubricant to the spiral cable.
INSTALLATION
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left (counterclock-
wise) about 2.5 revolutions from the right end position. Align the
two marks (
).
CAUTION:
I The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
I Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned up to
about 2.5 turns from the neutral position to both the right
and left.
3. Connect spiral cable connector in the reverse order of discon- necting and tighten with screws.
4. Install steering column covers. And make sure the harness do not get caught between inner steering cover and steering col-
umn.
5. Install steering wheel, aligning with spiral cable pin guides, and pull spiral cable through.
6. Connect horn connector (or horn/audio steering switch connec- tor) and engage spiral cable with pawls in steering wheel. Move
driver air bag module connector away from steering wheel
lower lid opening.
7. Tighten nut.
:30-40N ×m (3.1 - 4.1 kg-m, 22 - 30 ft-lb)
YRS125
YRS123
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-18
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8. Install steering switch.
9. Install the air bag module by pressing the center of the horn tomake the contacts (RH, LH) ON.
10. Connect driver air bag module connector, and push the black locking clip to secure the connector to the air bag module.
11. Conduct self-diagnosis to ensure entire SRS operates properly. (Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
12. Turn steering wheel to the left end and then to the right end fully to make sure that spiral cable is set in the neutral position.
If ªAIR BAGº warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT-II or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
13. Perform self-diagnosis again to check that no malfunction is detected.
Front Passenger Air Bag Module
REMOVAL
CAUTION:
Before servicing SRS, turn the ignition switch off, disconnect
both battery cables and wait for at least 3 minutes.
Always work from the side of (or under) front passenger air
bag module.
1. Remove glove box assembly. Refer to BT-16, ªINSTRUMENTPANEL ASSEMBLYº for details.
2. Disconnect inflator connector.
3. Remove bolts holding the passenger air bag module to the instrument panel.
4. Remove upper special bolts, as indicated.
5. Remove the passenger air bag module.
SHIA0184E
YRS126
NRS046
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-19
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Oil Pressure Switch Check ...................................... 110
Wiring Diagram - CHIME - ...................................... 111
WIPER AND WASHER ................................................ 112
Wiring Diagram - WIPER - ...................................... 112
Wiring Diagram - WIP/R -........................................ 114
Installation ................................................................ 116
Washer Nozzle Adjustment ..................................... 117
Check Valve ............................................................. 117
Wiring Diagram - HLC - ........................................... 118
HORN, CIGARETTE LIGHTER AND CLOCK ............122
Wiring Diagram - HORN - .......................................122
Wiring Diagram - CIGAR -.......................................123
Wiring Diagram - CLOCK -......................................124
REAR WINDOW DEFOGGER AND DOOR
MIRROR DEFOGGER .................................................125
System Description ..................................................125
Wiring Diagram - DEF - ...........................................126
Trouble Diagnoses...................................................128
Filament Check ........................................................132
Filament Repair .......................................................133
AUDIO ........................................................................\
..134
System Description ..................................................134
Schematic ................................................................136
Wiring Diagram - AUDIO - .......................................138
Wiring Diagram - REMOTE -...................................145
Trouble Diagnoses...................................................147
Inspection.................................................................149
Location of Roof Mounted Antenna .........................150
HEATED SEAT ............................................................151
Wiring Diagram - HSEAT - ......................................151
SUNROOF ....................................................................153
Wiring Diagram - SROOF - .....................................153
DOOR MIRROR ...........................................................154
Wiring Diagram - MIRROR - ...................................154
POWER WINDOW .......................................................156
System Description ..................................................156
Schematic ................................................................158
Wiring Diagram - WINDOW - ..................................159
Trouble Diagnoses...................................................162
POWER DOOR LOCK .................................................163
System Description ..................................................163
Schematic ................................................................164
Wiring Diagram - D/LOCK -.....................................166
Trouble Diagnoses...................................................171
POWER DOOR LOCK - SUPER LOCK - ...................179
Component Parts Location ......................................179
System Description ..................................................180
Schematic ................................................................182 Wiring Diagram - S/LOCK - .....................................184
Trouble Diagnoses...................................................192
MULTI-REMOTE CONTROL SYSTEM .......................202
System Description ..................................................202
Schematic ................................................................204
Wiring Diagram - MULTI - .......................................205
Trouble Diagnoses...................................................213
ID Code Entry Procedure ........................................215
TIME CONTROL UNIT (TCU) .....................................216
System Description ..................................................216
Trouble Diagnosis ....................................................218
Schematic ................................................................220
NATS (Nissan Anti-Theft System) .............................222
System Description ..................................................222
System Composition ................................................223
Component Parts Location ......................................224
Wiring Diagram - NATS -.........................................225
CONSULT-II .............................................................229
Trouble Diagnoses...................................................231
How to Replace NATS IMMU ..................................242
THEFT WARNING SYSTEM .......................................243
Components Parts and Harness Connector
Location ...................................................................243
System Description ..................................................244
Theft Warning System/Schematic ...........................247
Wiring Diagram - THEFT -.......................................248
Trouble Diagnoses...................................................264
LOCATION OF ELECTRICAL UNITS .........................275
Engine Compartment ...............................................275
Passenger Compartment/LHD Models ....................276
Passenger Compartment/RHD Models ...................278
HARNESS LAYOUT ....................................................280
How to Read Harness Layout .................................280
Outline......................................................................281
Main Harness...........................................................282
EFC Harness ...........................................................298
Engine Harness .......................................................310
Body Harness ..........................................................312
Chassis Harness......................................................320
Room Lamp Harness...............................................321
Tailgate Harness ......................................................322
Door Harness (LH side)...........................................323
Door Harness (RH side) ..........................................324
BULB SPECIFICATIONS ............................................325
Headlamps ...............................................................325
Exterior Lamps.........................................................325
Interior Lamps ..........................................................325
WIRING DIAGRAM CODES (CELL CODES) .............326
CONTENTS(Cont'd)
EL-2
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BODY HARNESS
GROUNDCONNECT TO CONN.
NO. CELL CODE
B10/B18 A/T CONTROL DEVICE B63 AT-NONDTC, EL-ILL
DOOR MIRROR SWITCH B78 EL-MIRROR
DOOR MIRROR LH D39 EL-DEF
DOOR MIRROR RH D68 EL-DEF
FRONT DOOR LOCK ACTUATOR LH D42 EL-D/LOCK, EL-THEFT
FRONT DOOR LOCK ACTUATOR LH D36 EL-S/LOCK, EL-MULTI, EL-THEFT
FRONT DOOR LOCK ACTUATOR RH D80 EL-D/LOCK, EL-THEFT
FRONT DOOR LOCK ACTUATOR RH D41 EL-S/LOCK, EL-MULTI, EL-THEFT
FRONT POWER SOCKET B65 EL-CIGER
FRONT SIDE AIR BAG MODULE LH B99 RS-SRS
FRONT SIDE AIR BAG MODULE RH B107 RS-SRS
FUEL LEVEL SENSOR UNIT (TD27Ti) C9 EL-METER, EL-WARN
FUEL LEVEL SENSOR UNIT (ZD30DDTi) C11 EL-METER, EL-WARN
HEATED SEAT LH B17 EL-HSEAT
HEATED SEAT RH B24 EL-HSEAT
HEATED SEAT SWITCH LH B19 EL-HSEAT
HEATED SEAT SWITCH RH B22 EL-HSEAT
HIGH-MOUNTED STOP LAMP T8 EL-STOP/L
KEY CYLINDER SWITCH LH D8 EL-S/LOCK, EL-THEFT
KEY CYLINDER SWITCH RH D61 EL-S/LOCK, EL-THEFT
LICENSE PLATE LAMP LH C5 EL-TAIL/L
LICENSE PLATE LAMP RH C6 EL-TAIL/L
POWER WINDOW MAIN SWITCH (LHD MODELS) D40EL-WINDOW, EL-D/LOCK, EL-S/
LOCK, EL-MULTI, EL-THEFT
POWER WINDOW MAIN SWITCH (RHD MODELS) D69EL-WINDOW, EL-S/LOCK,
EL-MULTI, EL-THEFT
REAR COMBINATION LAMP LH C4EL-TAIL/L, EL-BACK/L, EL-R/FOG,
EL-TURN, EL-THEFT
REAR COMBINATION LAMP RH C7EL-TAIL/L, EL-BACK/L, EL-R/FOG,
EL-TURN, EL-THEFT
REAR DOOR LOCK ACTUATOR LH D56 EL-S/LOCK, EL-MULTI, EL-THEFT
REAR DOOR LOCK ACTUATOR RH D76 EL-S/LOCK, EL-MULTI, EL-THEFT
REAR POWER SOCKET B66 EL-CIGER
REAR WINDOW DEFOGGER T6 EL-DEF
REAR WIPER MOTOR T4 EL-WIP/R
STOP LAMP LH B14 EL-STOP/L
STOP LAMP RH B30 EL-STOP/L
THEFT WARNING HORN B112 EL-THEFT
ULTRASONIC CANCEL SWITCH B77 EL-THEFT
B96 SHIELD WIRE (AIR BAG DIAGNOSIS SENSOR UNIT) B100 RS-SRS
B109 SHIELD WIRE (AIR BAG DIAGNOSIS SENSOR UNIT) B105 RS-SRS
GROUND DISTRIBUTION
EL-24
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Wiring Diagram Ð HORN Ð
YEL777E
HORN, CIGARETTE LIGHTER AND CLOCK
EL-122
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Wiring Diagram Ð CIGAR Ð
YEL778E
HORN, CIGARETTE LIGHTER AND CLOCK
EL-123
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Wiring Diagram Ð CLOCK Ð
YEL198D
HORN, CIGARETTE LIGHTER AND CLOCK
EL-124
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