Dash NISSAN TIIDA 2007 Service Repair Manual

QUICK REFERENCE CHART: VERSA
2007
2007

BrakeELS00256
Front Brake Repair Limits
Unit: mm (in)
Rear Brake Repair Limits
Unit: mm (in)
Brake Pedal
Unit: mm (in) Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness115.0 mm × 41.0 mm × 9.5 mm
(4.528 in × 1.614 in × 0.374 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluidGenuine NISSAN Super Heavy Duty Brake Fluid, or equivalent DOT 3 (US
FMVSS No. 116)
Brake modelCLZ22VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
Brake modelLT20D
Brake liningStandard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
DrumStandard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Brake pedal free height (from dash panel top surface)A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)

BL-4Revision: June 20062007 Versa Diagnostic Procedure 3 ........................................227
Diagnostic Procedure 4 ........................................228
Diagnostic Procedure 5 ........................................229
How to Replace NATS Antenna Amp. ..................230
BODY REPAIR ........................................................231
Body Exterior Paint Color .....................................231
Body Component Parts .........................................232
UNDERBODY COMPONENT PARTS ...............232
BODY COMPONENT PARTS ...........................235
Corrosion Protection .............................................237
DESCRIPTION ..................................................237
ANTI-CORROSIVE WAX ...................................238
UNDERCOATING ..............................................239
Body Sealing ........................................................240
DESCRIPTION ..................................................240
Body Construction ................................................243
BODY CONSTRUCTION ..................................243
Body Alignment ....................................................244
BODY CENTER MARKS ...................................244
PANEL PARTS MATCHING MARKS .................245
DESCRIPTION ..................................................245
ENGINE COMPARTMENT ................................247
UNDERBODY ....................................................249
PASSENGER COMPARTMENT ........................251
REAR BODY .....................................................253Handling Precautions for Plastics ......................... 255
HANDLING PRECAUTIONS FOR PLASTICS .. 255
LOCATION OF PLASTIC PARTS ...................... 256
Precautions in Repairing High Strength Steel ....... 258
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES ................................................. 258
Foam Repair ......................................................... 262
URETHANE FOAM APPLICATIONS ................. 262
FILL PROCEDURES ......................................... 262
Replacement Operations ...................................... 264
DESCRIPTION .................................................. 264
RADIATOR CORE SUPPORT ........................... 267
HOODLEDGE LH .............................................. 269
HOODLEDGE RH .............................................. 271
FRONT SIDE MEMBER .................................... 273
FRONT SIDE MEMBER LH (PARTIAL) ............. 275
FRONT PILLAR ................................................. 277
DASH SIDE ........................................................ 281
CENTER PILLAR ............................................... 283
OUTER SILL ...................................................... 286
OUTER SILL REINFORCEMENT ...................... 287
REAR FENDER ................................................. 288
REAR PANEL .................................................... 290
REAR FLOOR REAR ......................................... 291
REAR SIDE MEMBER EXTENSION ................. 293

BL-18
HOOD
Revision: June 20062007 Versa
Hood Lock Cable
1. Remove front grille (LH/RH). Refer to EI-19, "Removal and Installation" .
2. Remove fender protector (LH). Refer to EI-22, "
Components" .
3. Remove hood lock, and remove hood lock cable from hood lock.
4. Remove radiator core upper support, hood ledge, and then remove hood lock cable.
5. Remove hood opener on bottom left of instrument panel, and
then remove hood lock cable.
6. Remove grommet on lower dashboard, and pull out hood lock
cable from passenger room side.
CAUTION:
While pulling the cable, be careful not to damage (peel)
hood opener cable outer surface on edges of body through
hole.
INSTALLATION
Installation is in the reverse order of removal.

Perform hood fitting adjustment. Refer to BL-14, "Fitting Adjustment" .
Hood Lock Reinforcement
When installing hood lock reinforcement, loosen hood bolts, and
then tighten bolts in the order as shown.
Hood Lock Cable
1. Pull the hood lock cable through the panel hole to the engine compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant around the grommet (at * mark).
LIIA2667E
23.6 N·m (2.4 kg-m, 17 ft-lb)
PIIB6513E
PIIB5801E

DOOR
BL-165
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Revision: June 20062007 Versa
Striker Adjustment1.
Removal and InstallationEIS009C1
FRONT DOOR
CAUTION:

When removing and installing the front door assembly, support the door with a jack and cloth to
protect the door and body.

When removing and installing front door assembly, be sure to carry out the fitting adjustment.
Refer to BL-161, "
Fitting Adjustment" .

After installing, apply touch-up paint onto the head of the hinge nuts.

Check the hinge rotating part for lubrication. If necessary, apply “body grease”.

Operate with two workers, because of its heavy weight.

Check front door open/close operation after installation.
Removal
1. Remove dash side finisher. Refer to EI-32, "Removal and Installation" .
2. Disconnect the front door harness connectors.
3. Remove the front door harness grommet, and then remove the
harness from the vehicle.
4. Remove the check link bolt.20 N·m (2.2 kg-m, 16 ft-lb)
LIIA2641E
PIIB6518E
14.7 N·m (1.5 kg-m, 11 ft-lb)
PIIB6543E

BODY REPAIR
BL-233
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Revision: June 20062007 Versa
1. Upper dash assembly
2. Lower dash assembly
3. Lower dash crossmember
4. Front pillar inner reinforcement (RH&LH)
5. Lower dash reinforcement
6. 4th crossmember (RH&LH)
7. Front side member rear extension (RH&LH)
8. 3rd crossmember (RH&LH)
9. Front seat outer rear bracket (RH&LH)
10. Front seat inner rear bracket (RH&LH)
11. 2nd crossmember (RH&LH)
12. Front seat outer front bracket (RH&LH)
13. Front seat inner front bracket (RH&LH)
14. Fender bracket (RH&LH)
15. Strut housing assembly RH
16. Cowl top side upper (RH&LH)
17. Front strut housing (RH&LH)
18. Upper torque rod reinforcement
19. Closing plate assembly RH
20. Engine mount reinforcement
21. Strut tower front reinforcement RH
22. Front hoodledge lower RH
23. Frame bracket outer (RH&LH)
24. Front bumper support bracket (RH&LH)
25. Closing plate (RH&LH)
26. Front suspension rear bracket (RH&LH)
27. Front side member outrigger (RH&LH)
28. Front side member assembly (RH&LH)
29. Front side member (RH&LH)
30. Frame bracket (RH&LH)
31. Closing plate assembly LH
32. Hoodledge connector (RH&LH)
33. Radiator core side support (RH&LH)
34. Radiator core support upper (RH&LH)
35. Hoodledge upper (RH&LH)
36. Hoodledge reinforcement assembly (RH&LH)
37. Dash side (RH&LH)
38. Dash side assembly (RH& LH)
39. Front floor reinforcement (RH&LH)
40. Front floor front (RH&LH)
41. Front floor center
42. Rear seat crossmember
43. Rear center crossmember
44. Rear seat upper crossmember
45. Rear side member (RH&LH)
46. Sill inner extension (RH&LH)
47. Rear side member extension (RH&LH)
48. Rear side member assembly (RH & LH)
49. Rear floor front

BL-258
BODY REPAIR
Revision: June 20062007 Versa
Precautions in Repairing High Strength SteelEIS0 09 C0
High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:
HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES
SP130 is the most commonly used HSS.
SP150 HSS is used only on parts that require much more strength.Tensile strength Nissan/Infiniti designation Major applicable parts
373 N/mm
2
(38kg/mm2 ,54klb/sq in)SP130

Front & rear side member assembly

Front side member closing plate assembly

Front strut housing

Lower dash

Rear seat crossmember

Other reinforcements
785-1350 N/mm
2
(80-138kg/mm2 , 114-196klb/sq in)SP150

Center pillar reinforcement
(Component part)

Outer roof side rail reinforcement
(Component part)

BODY REPAIR
BL-281
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Revision: June 20062007 Versa
DASH SIDE
Work after front pillar and outer sill reinforcement have been removed.
LIIA2664E

BL-282
BODY REPAIR
Revision: June 20062007 Versa
Change parts

Dash side
Front floor reinforcement

BR-6
BRAKE PEDAL
Revision: June 20062007 Versa
BRAKE PEDALPFP:46501
Inspection and AdjustmentEFS006J6
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED

Check brake pedal play.

Check brake pedal free height from dash lower panel (1).

Make an adjustment to the following dimension if value is out-
side the standard.
WFIA0511E
H1Brake pedal free height (from dash panel top
surface)A/T, CVT
models172.4 - 182.4 mm (6.79 - 7.18 in)
M/T model 162.3 - 172.3 mm (6.39 - 6.78 in)
H
2
Brake pedal depressed height (under a force
of 490 N (50 kg, 110 lb) with the engine run-
ning)A/T, CVT
models98 mm (3.86 in) or more
M/T model 90 mm (3.54 in) or more
CClearance between the threaded end of stop lamp switch
(2) and brake pedal lever (3).0.74 - 1.96 mm (0.0291 - 0.0772 in)
A Pedal play 3 - 11 mm (0.12 - 0.43 in)

BR-20
BRAKE BOOSTER
Revision: June 20062007 Versa
Removal and Installation EFS006JJ
COMPONENTS
REMOVAL
CAUTION:

Be careful not to splash brake fluid on painted areas such as body. It may cause paint damage. If
brake fluid is splashed on painted surfaces of body, wipe them with cloth immediately and then
wash it away with water.

Be careful not to deform or bend brake tubes while removing and installing brake booster.

Replace clevis pin if it is damaged.

Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined dur-
ing installation, dash panel may damage the threads.
1. Remove vacuum hose from brake booster.
2. Remove master cylinder assembly. Refer to BR-14, "
REMOVAL" .
1. Reservoir tank 2. Master cylinder 3. Brake booster
4. Clevis 5. Spacer 6. Gasket
⇐:Up
SFIA3095E