width NISSAN TIIDA 2008 Service User Guide

DTC P0841 PRESSURE SENSOR FUNCTION
CVT-113
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DTC P0841 PRESSURE SENSOR FUNCTION
DescriptionINFOID:0000000001703580
Using the engine load (throttle position), the primary pulley revolution speed, and the secondary pulley revolu-
tion speed as input signal, TCM changes the operating pressure of the primary pulley and the secondary pul-
ley and changes the groove width of the pulley to control the gear ratio.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001703581
Remarks: Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001703582
• This is not an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0841 PRESS SEN/FNCTN” with CONSULT-III is detected when correlation
between the values of the secondary pressure sensor and the primary pressure sensor is out of specifica-
tion.
Possible CauseINFOID:0000000001703583
• Transmission fluid pressure sensor A (Secondary pressure sensor)
• Transmission fluid pressure sensor B (Primary pressure sensor)
• Harness or connectors
(Sensor circuit is open or shorted.)
DTC Confirmation ProcedureINFOID:0000000001703584
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Start engine and maintain the following conditions for at least 12 consecutive seconds.
VEHICLE SPEED: 40 km/h (25 MPH) More than
RANGE: “D” position
3. If DTC is detected, go to CVT-113, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001703585
1.CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)".
Is any malfunction of the
“U1000 CAN COMM CIRCUIT” indicated?
YES >> Check CAN communication line. Refer to CVT-56.
NO >> GO TO 2.
2.CHECK INPUT SIGNALS
With CONSULT-III
1. Start engine.
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start vehicle and read out the value of “SEC HYDR SEN” and “PRI HYDR SEN”.
Item name Condition Display value (Approx.)
PRI HYDR SEN
“N” position idle0.7 V
SEC HYDR SEN1.0 V

EC-24
< SERVICE INFORMATION >
ENGINE CONTROL SYSTEM
fuel ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about air
fuel ratio (A/F) sensor 1, refer to EC-213
. This maintains the mixture ratio within the range of stoichiometric
(ideal air/fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of air fuel ratio (A/F) sensor 1 shift, the air/fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
• Deceleration and acceleration
• High-load, high-speed operation
• Malfunction of air fuel ratio (A/F) sensor 1 or its circuit
• Insufficient activation of air fuel ratio (A/F) sensor 1 at low engine coolant temperature
• High engine coolant temperature
• During warm-up
• After shifting from N to D (A/T and CVT models)
• When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from air fuel ratio (A/F) sensor 1 indicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
FUEL INJECTION TIMING
Two types of systems are used.
Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four fuel injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
SEF337W

ENGINE CONTROL SYSTEM
EC-25
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FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or oper-
ation of the vehicle at excessively high speeds.
Electronic Ignition (EI) SystemINFOID:0000000001702556
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
Firing order: 1 - 3 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig-
nal. Computing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
• At starting
• During warm-up
•At idle
• At low battery voltage
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Fuel Cut Control (at No Load and High Engine Speed)INFOID:0000000001702557
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
2
Piston position
Ignition timing
controlPower transistor Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery
Battery voltage*
2
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Wheel sensor
Vehicle speed*
1
Sensor Input Signal to ECM ECM function Actuator
Park/neutral position (PNP) switch Neutral position
Fuel cut control Fuel injector Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
Wheel sensor Vehicle speed*

TROUBLE DIAGNOSIS
EC-113
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*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE
Monitored Item
×: Applicable
INT/A TEMP SE
[°C] or [°F]• The intake air temperature at the moment a malfunction is detected is displayed.
FUEL SYS-B2
• Always a certain value is displayed.
• These items can not efficiently for C11 models. L-FUEL TRM-B2 [%]
S-FUEL TRM-B2 [%]
INT MANI PRES [kPa]
FTFMCH1Freeze frame data
item*Description
Monitored item [Unit]ECM IN-
PUT SIG-
NALSMAIN
SIG-
NALSDescription Remarks
ENG SPEED [rpm]×ו Indicates the engine speed computed from the
signals of the crankshaft position sensor (POS)
and camshaft position sensor (PHASE).• Accuracy becomes poor if engine
speed drops below the idle rpm.
• If the signal is interrupted while
the engine is running, an abnor-
mal value may be indicated.
MAS A/F SE-B1 [V]×ו The signal voltage of the mass air flow sensor
is displayed.• When the engine is stopped, a
certain value is indicated.
B/FUEL SCHDL
[msec]ו “Base fuel schedule” indicates the fuel injection
pulse width programmed into ECM, prior to any
learned on board correction.
A/F ALPHA-B1 [%]ו The mean value of the air-fuel ratio feedback
correction factor per cycle is indicated.• When the engine is stopped, a
certain value is indicated.
• This data also includes the data
for the air/fuel ratio learning con-
trol.
COOLAN TEMP/S
[°C] or [°F]×ו The engine coolant temperature (determined
by the signal voltage of the engine coolant tem-
perature sensor) is displayed.• When the engine coolant temper-
ature sensor is open or short-cir-
cuited, ECM enters fail-safe
mode. The engine coolant tem-
perature determined by the ECM
is displayed.
A/F SEN1 (B1) [V]×ו The A/F signal computed from the input signal
of the A/F sensor 1 is displayed.
HO2S2 (B1) [V]ו The signal voltage of the heated oxygen sensor
2 is displayed.
HO2S2 MNTR (B1)
[RICH/LEAN]ו Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after three
way catalyst is relatively small.
LEAN: means the amount of oxygen after three
way catalyst is relatively large.• When the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]×ו The vehicle speed computed from the vehicle
speed signal is displayed.
BATTERY VOLT [V]×ו The power supply voltage of ECM is displayed.
ACCEL SEN 1 [V]××
• The accelerator pedal position sensor signal
voltage is displayed.• ACCEL SEN 2 signal is converted
by ECM internally. Thus, it differs
from ECM terminal voltage signal. ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××
• The throttle position sensor signal voltage is
displayed.• THRTL SEN 2 signal is converted
by ECM internally. Thus, it differs
from ECM terminal voltage signal. THRTL SEN 2 [V]×

EC-114
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
FUEL T/TMP SE [°C]
or [°F]ו The fuel temperature (determined by the signal
voltage of the fuel tank temperature sensor) is
displayed.
INT/A TEMP SE
[°C] or [°F]×ו The intake air temperature (determined by the
signal voltage of the intake air temperature
sensor) is indicated.
EVAP SYS PRES [V]ו The signal voltage of EVAP control system
pressure sensor is displayed.
FUEL LEVEL SE [V]ו The signal voltage of the fuel level sensor is
displayed.
START SIGNAL
[ON/OFF]×ו Indicates start signal status [ON/OFF] comput-
ed by the ECM according to the signals of en-
gine speed and battery voltage.• After starting the engine, [OFF] is
displayed regardless of the starter
signal.
CLSD THL POS
[ON/OFF]×ו Indicates idle position [ON/OFF] computed by
the ECM according to the accelerator pedal po-
sition sensor signal.
AIR COND SIG
[ON/OFF]×ו Indicates [ON/OFF] condition of the air condi-
tioner switch as determined by the air condi-
tioner signal.
P/N POSI SW
[ON/OFF]×ו Indicates [ON/OFF] condition from the park/
neutral position (PNP) switch signal.
PW/ST SIGNAL [ON/
OFF]×ו [ON/OFF] condition of the power steering sys-
tem (determined by the signal sent from EPS
control unit) is indicated.
LOAD SIGNAL
[ON/OFF]×ו Indicates [ON/OFF] condition from the electri-
cal load signal.
ON: Rear window defogger switch is ON and/
or lighting switch is in 2nd position.
OFF: Both rear window defogger switch and
lighting switch are OFF.
IGNITION SW
[ON/OFF]ו Indicates [ON/OFF] condition from ignition
switch.
HEATER FAN SW
[ON/OFF]ו Indicates [ON/OFF] condition from the heater
fan switch signal.
BRAKE SW
[ON/OFF]ו Indicates [ON/OFF] condition from the stop
lamp switch signal.
INJ PULSE-B1
[msec]ו Indicates the actual fuel injection pulse width
compensated by ECM according to the input
signals.• When the engine is stopped, a
certain computed value is indicat-
ed.
IGN TIMING [BTDC]• Indicates the ignition timing computed by ECM
according to the input signals.• When the engine is stopped, a
certain value is indicated.
CAL/LD VALUE [%]• “Calculated load value” indicates the value of
the current airflow divided by peak airflow.
MASS AIRFLOW
[g·m/s]• Indicates the mass airflow computed by ECM
according to the signal voltage of the mass air
flow sensor.
PURG VOL C/V [%]• Indicates the EVAP canister purge volume con-
trol solenoid valve control value computed by
the ECM according to the input signals.
• The opening becomes larger as the value in-
creases.
INT/V TIM (B1) [°CA]• Indicates [°CA] of intake camshaft advanced
angle. Monitored item [Unit]ECM IN-
PUT SIG-
NALSMAIN
SIG-
NALSDescription Remarks

EC-116
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
RESUME/ACC SW
[ON/OFF]• Indicates [ON/OFF] condition from RESUME/
ACCELERATE switch signal.
SET SW
[ON/OFF]• Indicates [ON/OFF] condition from
SET/COAST switch signal.
BRAKE SW1
[ON/OFF]• Indicates [ON/OFF] condition from ASCD
brake switch signal.
BRAKE SW2
[ON/OFF]• Indicates [ON/OFF] condition of stop lamp
switch signal.
VHCL SPD CUT
[NON/CUT]• Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD
set speed.
CUT: Vehicle speed increased to excessively
high compared with the ASCD set speed, and
ASCD operation is cut off.
LO SPEED CUT
[NON/CUT]• Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD
set speed.
CUT: Vehicle speed decreased to excessively
low compared with the ASCD set speed, and
ASCD operation is cut off.
AT O D M O N I T O R
[ON/OFF]• Indicates [ON/OFF] condition of A/T O/D ac-
cording to the input signal from the TCM.• For M/T models always “OFF” is
displayed
AT OD CANCEL
[ON/OFF]• Indicates [ON/OFF] condition of A/T O/D can-
cel signal sent from the TCM.• For M/T models always “OFF” is
displayed
CRUISE LAMP
[ON/OFF]• Indicates [ON/OFF] condition of CRUISE lamp
determined by the ECM according to the input
signals.
SET LAMP
[ON/OFF]• Indicates [ON/OFF] condition of SET lamp de-
termined by the ECM according to the input
signals.
A/F ADJ-B1 • Indicates the correction factor stored in ECM.
The factor is calculated from the difference be-
tween the target air/fuel ratio stored in ECM
and the air/fuel ratio calculated from air fuel ra-
tio (A/F) sensor 1 signal. A/F ADJ-B2
Voltage [V]
• Voltage, frequency, duty cycle or pulse width
measured by the probe.• Only “#” is displayed if item is un-
able to be measured.
• Figures with “#”s are temporary
ones. They are the same figures
as an actual piece of data which
was just previously measured. Frequency
[msec], [Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMonitored item [Unit]ECM IN-
PUT SIG-
NALSMAIN
SIG-
NALSDescription Remarks

TROUBLE DIAGNOSIS
EC-117
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]×ו Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]×ו The signal voltage of the mass air flow
sensor specification is displayed.• When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]ו “Base fuel schedule” indicates the fuel in-
jection pulse width programmed into
ECM, prior to any learned on board cor-
rection.• When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]ו The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.• When engine is running specification
range is indicated.
• This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION• Engine: Return to the original
trouble condition
• Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING• Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Perform Idle Air Volume Learning.
POWER BAL-
ANCE• Engine: After warming up, idle the
engine.
• A/C switch OFF
• Shift lever: P or N (A/T, CVT),
Neutral (M/T)
• Cut off each fuel injector signal
one at a time using CONSULT-II.Engine runs rough or dies.• Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
COOLING FAN*• Ignition switch: ON
• Turn the cooling fan “LOW”, “HI”
and “OFF” with CONSULT-II.Cooling fan moves and stops.• Harness and connectors
• Cooling fan relay
• Cooling fan motor
ENG COOLANT
TEMP• Engine: Return to the original
trouble condition
• Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY• Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.• Harness and connectors
• Fuel pump relay
PURG VOL
CONT/V• Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.• Harness and connectors
• EVAP canister purge volume con-
trol solenoid valve

TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-127
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TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000001702599
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion)
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionINFOID:0000000001702600
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm
2, 14.25 - 15.12 psi)
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up
- A/T and CVT models: After the engine is warmed up to normal operating temperature, drive vehicle until
“FLUID TEMP SE” (A/T or CVT) fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
• Engine speed: Idle
Inspection ProcedureINFOID:0000000001702601
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-69, "
Basic Inspection".
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-127, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001702602
OVERALL SEQUENCE
SEF601Z

EC-162
< SERVICE INFORMATION >
DTC P0075 IVT CONTROL SOLENOID VALVE
DTC P0075 IVT CONTROL SOLENOID VALVE
Component DescriptionINFOID:0000000001702640
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
CONSULT-II Reference Value in Data Monitor ModeINFOID:0000000001702641
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001702642
DTC Confirmation ProcedureINFOID:0000000001702643
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If 1st trip DTC is detected, go to EC-164, "
Diagnosis Procedure".
WITH GST
Following the procedure “WITH CONSULT-II” above.
PBIB1842E
MONITOR ITEM CONDITION SPECIFICATION
INT/V SOL (B1)• Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT), Neu-
tral (M/T)
•No loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 90%
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0075
0075Intake valve timing control
solenoid valve circuitAn improper voltage is sent to the ECM
through intake valve timing control solenoid
valve.• Harness or connectors
(Intake valve timing control solenoid valve
circuit is open or shorted.)
• Intake valve timing control solenoid valve
SEF058Y

EM-100
< SERVICE INFORMATION >
CYLINDER BLOCK
• Install connecting rod bearings (2) to connecting rod (3) and con-
necting rod bearing cap (1), and tighten connecting rod bolts to the
specified torque. Refer to EM-77, "
Disassembly and Assembly"
for tightening procedure.
• Measure the inner diameter of connecting rod bearing with an
inside micrometer.
(Bearing oil clearance) = (Connecting rod bearing inner diameter)
– (Crankshaft pin journal diameter)
• If clearance exceeds the limit, select proper connecting rod bearing according to connecting rod big end
diameter and crankshaft pin journal diameter to obtain specified bearing oil clearance. Refer to EM-85, "
How
to Select Piston and Bearing".
Method of Using Plastigage
• Remove engine oil and dust on crankshaft pin and the surfaces of each bearing completely.
• Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
• Install connecting rod bearings to connecting rod and cap, and tighten connecting rod bolts to the specified
torque. Refer to EM-77, "
Disassembly and Assembly" for the tightening procedure.
CAUTION:
Never rotate crankshaft.
• Remove connecting rod cap and bearing, and using the scale (A)
on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation
• Install main bearings (3) to cylinder block (1) and main bearing cap
(2), and tighten main bearing cap bolts to the specified torque.
Refer to EM-77, "
Disassembly and Assembly" for the tightening
procedure.
• Measure the inner diameter of main bearing with a bore gauge.
(Bearing oil clearance) = (Main bearing inner diameter) – (Crank-
shaft main journal diameter)
A : Example
B : Inner diameter measuring direction
Standard : 0.037 - 0.047 mm (0.0015 - 0.0019 in)
Limit : 0.07 mm (0.0028 in)
PBIC3275J
PBIC3276J
A : Example
B : Inner diameter measuring direction
Standard:
No. 1, 4 and 5 journals
: 0.024 - 0.034 mm (0.0009 - 0.0013 in)
No. 2 and 3 journals
: 0.012 - 0.022 mm (0.0005 - 0.0009 in)
Limit : 0.065 mm (0.0026 in)
PBIC3277J