ESP NISSAN TIIDA 2008 Service Manual Online

EM-42
< SERVICE INFORMATION >
TIMING CHAIN
• Check timing chain and oil pump drive chain for cracks (A) and any
excessive wear (B) at the roller links of timing chain.
• Replace timing chain and/or oil pump drive chain if necessary.
INSTALLATION
NOTE:
The figure shows the relationship between the matching mark on
each timing chain and that on the corresponding sprocket, with the
components installed.
1. Make sure that crankshaft key points are aligned.
NOTE:
*: There are two outer grooves in camshaft sprocket (INT). The wider one is a matching mark.
2. If the timing chain tension guide (front cover side) is removed, install it to the front cover.
CAUTION:
Check the joint condition by sound or feeling.
3. Install crankshaft sprocket (2), oil pump sprocket (3) and oil
pump drive chain (1).
• Install it by aligning matching marks on each sprocket and oil
pump drive chain.
• If these matching marks are not aligned, rotate the oil pump
shaft slightly to correct the position.
CAUTION:
Check matching mark position of each sprocket after
installing the oil pump drive chain.
PBIC3169J
1 : Timing chain
2 : Camshaft sprocket (EXH)
3 : Timing chain slack guide
4 : Timing chain tensioner
5 : Oil pump sprocket
6 : Oil pump drive chain
7 : Chain tensioner (for oil pump)
8 : Crankshaft sprocket
9 : Timing chain tension guide
10 : Camshaft sprocket (INT)
A : Matching mark (dark blue link)
B : Matching mark (stamping)
C : Crankshaft key position (straight up)
D : Matching mark (gold link)
E : Matching mark (orange link)
F : Matching mark (outer groove*)
A : Matching mark (stamping)
B : Matching mark (orange link)
C : Matching mark (dark blue link)
AWBIA0140ZZ
PBIC3171J

CAMSHAFT
EM-55
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
4. Clean the mating area of intake valve timing control solenoid
valve. Insert a clean shop cloth (with no oil adhesion) into the oil
hole (A) of the cylinder head.
5. Install engine mounting bracket (RH), engine mounting insulator,
and torque rod (RH) under the Step 4 condition. (With intake
valve timing control solenoid valve removed, and a shop cloth
inserted into the oil hole.) Refer to EM-72, "
Component".
6. Crank engine, and then make sure that engine oil comes out
from intake valve timing control solenoid valve hole (A). End crank after checking.
• Check engine oil leakage by oil amount adhered to the waste inserted into the oil hole.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pulley, and crankshaft pulley, etc.).
CAUTION:
• Do not perform cranking without installing right engine mount bracket, right engine mount insu-
lator, and right torque rod.
• Prevent splashing by using a shop cloth so as to prevent the worker from injury from engine oil
and so as to prevent engine oil contamination.
• Prevent splashing by using a shop cloth so as to prevent engine oil from being splashed to
engine and vehicle. Especially, be careful not to apply engine oil to rubber parts of drive belts,
engine mounting insulator, etc. Wipe engine oil off immediately if it is splashed.
7. Perform the following inspection if engine oil does not come out from intake valve timing control solenoid
valve oil hole of the cylinder head.
• Remove oil filter (for intake valve timing control), and then clean it. Refer to EM-76, "
Component".
• Clean oil groove between oil strainer and intake valve timing control solenoid valve. Refer to LU-5
.
8. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
• Clean oil groove if necessary. Refer to LU-5
.
9. Installation of the remaining components is in the reverse order of removal
Valve ClearanceINFOID:0000000001702497
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1. Remove rocker cover. Refer to EM-30
.
2. Measure the valve clearance with the following procedure:
a. Set No. 1 cylinder at TDC of its compression stroke.
• Rotate crankshaft pulley (1) clockwise and align TDC mark (no paint) (B) to timing indicator (A) on front
cover.
1 : Front cover
:Vehicle front
WBIA0781E
C : White paint mark (Not use for service)
PBIC3960E

CYLINDER HEAD
EM-63
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
• If the engine speed is out of the specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.
• If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (Valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure the compression pressure again.
• If some cylinder has low compression pressure, pour small amount of engine oil into the spark plug hole
of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, piston rings may be worn out or damaged. Check pis-
ton rings and replace if necessary.
- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.
• If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, cylinder head gasket is leaking. In such a case, replace cylinder
head gasket.
9. After inspection is completed, install removed parts.
10. Start the engine, and confirm that the engine runs smoothly.
11. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-81
.
ComponentINFOID:0000000001702502
Removal and InstallationINFOID:0000000001702503
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventilated area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
1. Release the fuel pressure. Refer to EC-78, "
Fuel Pressure Check".
2. Drain engine coolant and engine oil. Refer to CO-8
and LU-6.
3. Remove front fender protector (RH). Refer to EI-23
.
4. Remove drive belt. Refer to EM-13, "
Removal and Installation".
5. Remove the following components and related parts.
• Exhaust manifold; Refer to EM-21
.
• Intake manifold; Refer to EM-18
.
• Fuel tube and fuel injector assembly; Refer to EM-33
.
1. Cylinder head assembly 2. Cylinder head bolt 3. Cylinder head gasket
A. Refer to EM-63
PBIC3542J

EM-78
< SERVICE INFORMATION >
CYLINDER BLOCK
CAUTION:
• Avoid impacts such as a dropping.
• Never disassemble.
• Keep it away from metal particles.
• Never place sensor in a location where it is exposed to magnetism.
8. Remove oil filter (for intake valve timing control).
9. Remove pilot converter (1) using Tool (A). (A/T or CVT models)
NOTE:
M/T models have no pilot converter.
10. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
NOTE:
Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer to
EM-93, "
Inspection After Disassembly".
11. Remove connecting rod cap.
12. Using a suitable tool, push piston and connecting rod assembly
out to the cylinder head side.
CAUTION:
• Be careful not to damage matching surface with connect-
ing rod cap.
• Be careful not to damage the cylinder wall and crankshaft
pin, resulting from an interference of the connecting rod
big end.
13. Remove connecting rod bearings.
CAUTION:
When removing them, note the installation position. Keep them in the correct order.
14. Remove piston rings form piston.
• Before removing piston rings, check the piston ring side clearance. Refer to EM-93, "
Inspection After
Disassembly".
15. Using a suitable tool (A) remove piston rings.
CAUTION:
• When removing piston rings, be careful not to damage the
piston.
• Be careful not to damage piston rings by expanding them
excessively.Tool number :ST16610001 (J-23907)
PBIC3229J
PBIC0259E
PBIC3233J

CYLINDER BLOCK
EM-83
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
• Position each ring with the gap as shown referring to the pis-
ton front mark.
CAUTION:
Never contact the rail end gap under the oil ring with the
oil drain cast groove of piston.
• Install second ring with the stamped surface facing upward.
20. Install connecting rod bearing upper (2) and lower (3) to con-
necting rod (1) and connecting rod cap (4).
• Install the connecting rod in the dimension shown.
• Make sure that connecting rod bearing oil hole (A) is com-
pletely in the inside of connecting rod oil hole chamfered area
(B).
• When installing connecting rod bearings, apply new engine oil
to the bearing surface (inside). Do not apply new engine oil to
the back surface, but thoroughly clean it.
NOTE:
• There is no positioning tab.
• Install the connecting rod bearings in the center of connect-
ing rod and connecting rod bearing cap as shown. For ser-
vice operation, the center position can be checked, visually.
21. Install piston and connecting rod assembly to crankshaft.
• Position crankshaft pin corresponding to connecting rod to be installed onto the bottom dead center.
• Apply new engine oil sufficiently to the cylinder bore, piston and crankshaft pin.
• Match the cylinder position with the cylinder number (C) on
connecting rod to install.
• Install so that front mark (A) on the piston head faces the front
of engine.
A : Oil ring upper or lower rail gap
B : Front mark
C : Second ring and oil ring spacer gap
D : Top ring gap
E : Stamped mark
PBIC3588J
C : Oil hole (connecting rod)
D : Arrow view
: Engine front
PBIC4541E
B : Oil hole
D : Big end diameter grade
E : Small end diameter grade
F : Front mark (connecting rod bearing cap)
PBIC3587J

EM-90
< SERVICE INFORMATION >
CYLINDER BLOCK
1. “Main Bearing Selection Table” rows correspond to main bearing
housing grade on rear left side of cylinder block (L).
• If there is a correction stamp mark on cylinder block, use it as
a correct reference.
2. Apply main journal diameter grade stamped on crankshaft front
side to column in the “Main Bearing Selection Table”.
3. Read the symbol at the cross point of selected row and column in the “Main Bearing Selection Table”.
CAUTION:
There are two main bearing selection tables. One is for No. 1, 4 and 5 journals and the other is for
No. 2 and 3 journals. Make certain to use the appropriate table. This is due to differences in the
specified clearances.
4. Apply the symbol obtained to the “Main Bearing Grade Table” to select main bearing.
NOTE:
Service part is available as a set of both upper and lower.
When Cylinder Block and Crankshaft are Reused
1. Measure the dimensions of the cylinder block main bearing housing inner diameter and crankshaft main
journal diameter individually. Refer to EM-93, "
Inspection After Disassembly" and EM-93, "Inspection After
Disassembly".
2. Apply the measured dimension to the “Main Bearing Selection Table”.
3. Read the symbol at the cross point of selected row and column in the “Main Bearing Selection Table”.
CAUTION:
There are two main bearing selection tables. One is for No. 1, 4 and 5 journals and the other is for
No. 2 and 3 journals. Make certain to use the appropriate table. This is due to differences in the
specified clearances.
4. Apply the symbol obtained to the “Main Bearing Grade Table” to select main bearing.
NOTE:
A : Correction stamp
B : Standard stamp
C : Cylinder No. 1 bore grade
D : Cylinder No. 2 bore grade
E : Cylinder No. 3 bore grade
F : Cylinder No. 4 bore grade
G : No. 1 main bearing housing grade
H : No. 2 main bearing housing grade
I : No. 3 main bearing housing grade
J : No. 4 main bearing housing grade
K : No. 5 main bearing housing grade
: Engine front
PBIC3264J
A : No. 1 pin journal diameter grade
B : No. 2 pin journal diameter grade
C : No. 3 pin journal diameter grade
D : No. 4 pin journal diameter grade
E : No. 1 main journal diameter grade
F : No. 2 main journal diameter grade
G : No. 3 main journal diameter grade
H : No. 4 main journal diameter grade
I : No. 5 main journal diameter grade
PBIC3261J

FL-6
< SERVICE INFORMATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
6. Disconnect electrical connector (A) and fuel feed hose quick
connector (B).
• Fuel feed hose (1)
•⇐ : Vehicle front
• Disconnect the quick connector using the following procedure.
- Hold the sides of the connector, push in tabs and pull out the
tube.
- If quick connector and tube on fuel pump assembly are stuck,
push and pull several times until they move. Disconnect them
by pulling.
CAUTION:
• The tube can be removed when the tabs are completely
depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep resin tube away from heat. Be especially careful
when welding near the resin tube.
• Prevent acid liquid such as battery electrolyte, from get-
ting on resin tube.
• Do not bend or twist resin tube during installation and removal.
• To keep the connecting portion clean, free of foreign
materials and to avoid damage, cover them completely
with plastic bags or something similar.
• Do not insert plug to prevent damage to O-ring in quick
connector.
7. Remove the lock ring using Tool as shown.
8. Remove fuel level sensor unit, fuel filter and fuel pump assembly (1).
CAUTION:
• Do not bend float arm during removal.
• Do not allow foreign materials to fall into fuel tank. Use a lint free cloth when handling compo-
nents.
• Avoid impacts such as dropping when handling components.
INSPECTION AFTER REMOVAL
WBIA0782E
SFE562A
PBIC0163E
Tool number : KV991J0090 (J-46214)
WBIA0284E

FL-10
< SERVICE INFORMATION >
FUEL TANK
Disconnect electrical connector (A) and fuel feed hose quick connec-
tor (B).
• Fuel feed hose (1)
•⇐ : Vehicle front
• Disconnect the quick connector using the following procedure.
- Hold the sides of the connector, push in tabs and pull out the tube.
- If quick connector and tube on fuel pump assembly are stuck, push
and pull several times until they move. Disconnect them by pulling.
CAUTION:
• The tube can be removed when the tabs are completely
depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep resin tube away from heat. Be especially careful when
welding near the resin tube.
• Prevent acid liquid such as battery electrolyte, from getting
on resin tube.
• Do not bend or twist resin tube during installation and
removal.
• To keep the connecting portion clean, free of foreign materi-
als and to avoid damage, cover them completely with plastic
bags or something similar.
• Do not insert plug to prevent damage to O-ring in quick con-
nector.
6. Remove center exhaust tube. Refer to EX-4
.
7. Remove exhaust heat shields.
8. Disconnect parking brake cables (1) from the lower surface of
fuel tank and axle and position the parking brake cables (1) out
of the way.
WBIA0782E
SFE562A
PBIC0163E
PBIC3786E

FUEL TANK
FL-11
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
FL
N
P O
9. Remove brake tube protector (1) from rear axle (2).
10. Loosen fuel filler hose clamp (3) and remove fuel filler hose (1)
from fuel tank (2).
CAUTION:
Do not remove fuel filler hose (1) from fuel filler tube. Do not
allow contact with the suspension during installation. When
removing fuel filler hose (1) at the fuel filler tube, mark com-
ponents for alignment.
11. Remove vent hose (1) and EVAP hose (2) at rear of fuel tank.
• Disconnect vent hose and EVAP hose quick connectors using
the following procedures.
a. Pinch retaining tabs (A) of vent hose quick connector and
remove vent hose (1).
b. Slide sleeve (B) of EVAP hose quick connector and remove
EVAP hose (2).
• If hoses are stuck, push and pull several times until they move
freely, and disconnect.
CAUTION:
• The tube can be removed when the tabs are completely depressed. Do not twist it more than
necessary.
• Do not use any tools to remove the quick connector.
• Keep the resin tube away from heat. Be especially careful when welding near the tube.
• Prevent acid liquid such as battery electrolyte, from getting on the resin tube.
• Do not bend or twist the tube during installation and removal.
• Do not insert plug that may cause damage to O-ring in quick connector.
• To keep the connecting portion clean and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
WBIA0764E
WBIA0765E
WBIA0766E
PBIC0163E

PRECAUTIONS
GI-3
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MB
GI
N
O
P
General PrecautionINFOID:0000000001702424
• Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any flam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or other enclosed area, be sure to prop-
erly ventilate the area before working with hazardous materials.
Do not smoke while working on the vehicle.
• Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After jack-
ing up the vehicle, support the vehicle weight with safety stands at
the points designated for proper lifting before working on the vehi-
cle.
These operations should be done on a level surface.
• When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
• Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
• Battery posts, terminals and related accessories contain lead and
lead compounds. Wash hands after handling.
• To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
• Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
SGI285
SGI231
SEF289H
SGI233