toe NISSAN TIIDA 2008 Service Repair Manual

QUICK REFERENCE CHART: VERSA
2008
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Rear Wheel Alignment (Unladen*)INFOID:0000000001903531
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Wheelarch Height (Unladen*)INFOID:0000000001903530
Kingpin inclination
Degree minute (Decimal degree)Minimum 9
° 10 ′ (9.17 °)
Nominal 9 ° 55 ′ (9.92 °)
Maximum 10 ° 40 ′ (10.67 °)
Total toe-in Distance (A - B)
Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute (Decimal degree) Minimum 0
° 0 ′ (0 °)
Nominal 0 ° 3 ′ (0.05 °)
Maximum 0 ° 6 ′ (0.10 °)
SFA234AC
Camber
Degree minute (Decimal degree) Minimum – 2
° 01 ′ (– 2.02 °)
Nominal – 1 ° 31 ′ (– 1.52 °)
Maximum – 1 ° 01 ′ (– 1.02 °)
Total toe-in Distance (A - B)
Minimum 1.0 mm (0.039 in)
Nominal 5.0 mm (0.197 in)
Maximum 9.0 mm (0.354 in)
Angle (A - B)
Degree minute
(Decimal degree) Minimum 0
° 3 ′ (0.05 °)
Nominal 0 ° 14 ′ (0.23 °)
Maximum 0 ° 24 (0.41 °)
Tire size P185/65R15
Front (Hf) 686 mm (27.01 in)
Rear (Hr) 684 mm (26.93 in)
LEIA0085E

AT-170
< SERVICE INFORMATION >
PNP, OD SWITCH AND CLOSED THROTTLE, WIDE OPEN THROTTLE POSI-
TION SIGNAL CIRCUIT
2. Check voltage between A/T device harness connector terminal
and ground. Refer to AT-173, "
Wiring Diagram - AT - NONDTC".
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.CHECK OVERDRIVE CONTROL SWITCH
1. Turn ignition switch OFF.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness connector termi-
nals. Refer to AT-173, "
Wiring Diagram - AT - NONDTC".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM
Check the following.
• Harness for short or open between combination meter and A/T device harness connector
• Harness for short or open between A/T device harness connector and ground
• Combination meter. Refer to DI-4
.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10.CHECK CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT
With CONSULT-III
1. Turn ignition switch ON. (Do not start engine.)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for A/T with CONSULT-III.
3. Read out “CLOSED THL/SW” and “W/O THRL/P-SW” depressing and releasing accelerator pedal.
Check that the signals of throttle position are indicated properly.
OK or NG
OK >> GO TO 11.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• Accelerator pedal position sensor. Refer toEC-493
.
Item Connector TerminalOverdrive
control switch
ConditionJudge-
ment
standard
(Approx.)
A/T device harness
connector (Overdrive
control switch)M38 1 - GroundReleasedBattery
voltage
Depressed 0 V
SCIA5336E
Item Connector TerminalOverdrive control
switch conditionContinuity
A/T device harness con-
nector (Overdrive con-
trol switch)M38 1 - 2Released No
Depressed Yes
SCIA5330E
Accelerator pedal conditionData monitor
CLOSED THL/SW W/O THRL/P-SW
Released ON OFF
Fully depressed OFF ON

CL-14
< SERVICE INFORMATION >
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
• Determine the wear limit of clutch facing (depth to the rivet head).
If measurement exceeds specifications, replace clutch disc.
Clutch Cover
• Check clutch cover installed on vehicle for unevenness of dia-
phragm spring toe height. If unevenness exceeds specifications,
adjust the height using Tool (A).
• Check clutch cover thrust ring for wear or breakage. If wear or
breakage is found, replace clutch cover assembly.
NOTE:
• Worn thrust ring will generate a beating noise when tapped at the rivet using suitable tool.
• Broken thrust ring will make a clinking sound when cover is shaken up and down.
• If a trace of burn or discoloration is found on clutch cover pressure plate to clutch disc contact surface, repair
the surface with sandpaper. If surface is damaged or distorted, replace the assembly.
Flywheel Runout
• Check contact surface of flywheel for slight burns or discoloration.
Repair flywheel with emery paper.
• Check the flywheel runout. Refer to EM-93, "
Inspection After Dis-
assembly".
CAUTION:
Measure flywheel outer face (not on knock pin and clutch cover
mounting hole).
INSTALLATION
1. Clean clutch disc and input shaft splines to remove grease and dust caused by abrasion.
2. Apply recommended grease to clutch disc and input shaft splines.
CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessive grease may cause slip or shudder. If it adheres to CSC seal, it
will cause clutch fluid leakage. Wipe off excess grease.
3. Install clutch disc using tool.
4. Install clutch cover. Pre-tighten clutch cover bolts.Clutch facing wear : Refer to CL-16, "
Clutch Disc".
SCL229
Uneven limit of diaphragm
spring toe height: Refer to CL-16, "Clutch
Cover".
Tool number A : ST20050240 ( — )
PCIB1502E
PBIC2646E
Tool number : KV30101000 ( — )

CL-16
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Clutch Control SystemINFOID:0000000001703124
Clutch PedalINFOID:0000000001703125
Clutch DiscINFOID:0000000001703126
Clutch CoverINFOID:0000000001703127
Type of clutch controlHydraulic
Clearance ″A″ between clutch pedal and ASCD switch threaded
end while clutch pedal is fully released (if equipped). 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Clearance ″C″ between clutch pedal and clutch interlock switch
threaded end while clutch pedal is fully depressed.0.74 - 1.96 mm (0.0291 - 0.0772 in)
Model225
Facing size (outer dia. × inner dia. × thickness) 225 mm × 160 mm × 3.2 mm (8.86 in × 6.30 in × 0.126 in)
Thickness of disc assembly with load 7.2 - 7.6 mm (0.283 - 0.299 in) with 5,394 N (550 kg, 1,213 lb)
Runout limit/diameter of the area to be measured 1.0 mm (0.039 in) / 215 mm (8.46 in) dia.
Maximum spline backlash (at outer edge of disc) 1.0 mm (0.039 in)
Wear limit of facing (depth to the rivet head) 0.3 mm (0.012 in)
Set-load5,394 N (550 kg, 1,213 lb)
Diaphragm spring lever height 20 - 22 mm (0.79 - 0.87 in)
Uneven limit of diaphragm spring toe height 0.7 mm (0.028 in) or less

FRONT SUSPENSION ASSEMBLY
FSU-7
< SERVICE INFORMATION >
C
D
F
G
H
I
J
K
L
MA
B
FSU
N
O
P
• This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
• Use the “Jacking Compensation” method. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
• See Instructions in the alignment machine you are using for more information.
CAMBER, CASTER AND KINGPIN INCLINATION ANGLES INSPECTION
• Camber, caster, kingpin inclination angles cannot be adjusted.
• Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install the CCK gauge attachment [SST: KV991040S0] with the following procedure on wheel, then measure
wheel alignment.
1. Remove three wheel nuts, and install the guide bolts to hub bolt.
2. Screw the adapter into the plate until it contacts the plate tightly.
3. Screw the center plate into the plate.
4. Insert the plate assembly on the guide bolt. Put the spring in,
and then evenly screw the three guide bolt nuts. When fastening
the guide nuts, do not completely compress the spring.
5. Place the dent of alignment gauge onto the projection of the
center plate and tightly contact them to measure.
CAUTION:
• If camber, caster, or kingpin inclination angle is outside
the specification, check front suspension parts for wear
and damage. Replace suspect parts if a malfunction is
detected.
• Kingpin inclination angle is reference value, no inspection
is required.
TOE-IN INSPECTION
Measure toe-in using the following procedure.
WARNING:
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of vehicle before pushing it.
1. Bounce the front of vehicle up and down to stabilize the vehicle height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).Tool number : KV991040S0 ( — )
SEIA0240E
Camber, caster, kingpin inclination angles:
Refer to FSU-16, "
Wheel Alignment (Unladen*)" .
SEIA0241E

FSU-8
< SERVICE INFORMATION >
FRONT SUSPENSION ASSEMBLY
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points.
4. Measure distance “A” (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
CAUTION:
If wheels have rotated more than 180 degrees (1/2 turn), try
the above procedure again from the beginning. Never push
vehicle backward.
6. Measure distance “B” (front side).
7. Use the formula below to calculate total toe-in.
• If the total toe-in is outside the specification, adjust toe-in by varying the length of between steering
outer socket and inner socket.
AFA050
SFA234AC
Total toe-in = A - B
For total toe-in specification, refer to FSU-16, "
Wheel Alignment (Unladen*)" .

STEERING WHEEL
PS-7
< SERVICE INFORMATION >
C
D
E
F
H
I
J
K
L
MA
B
PS
N
O
P
• Check front wheel turning angle after toe-in inspection. Place front
wheels on turning radius gauges and rear wheels on stands.
Check the maximum inner and outer wheel turning angles for LH
and RH road wheels.
• With the engine at idle, turn steering wheel from full left stop to full
right stop and measure the turning angles.
• Measure rack stroke if angles are outside the specified value.
• Disassemble steering gear assembly to check the cause that rack
stroke is outside of the standard.
• Steering angles are not adjustable. Check steering gear assembly,
steering column assembly and front suspension components for
wear or damage if any of the turning angles are different from the
specified value. Replace any of them, if any non-standard condi-
tion exists.
Removal and InstallationINFOID:0000000001703860
REMOVAL
NOTE:
When reconnecting spiral cable, secure cable with a tape so that case and rotating part keep aligned. This will
omit neutral position alignment procedure during spiral cable installation.
1. Set front wheels to straight-ahead position.
2. Remove driver air bag module. Refer to SRS-33
.
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not run spiral cable idle needlessly. And do not turn it more than necessary (or it leads to discon-
nection of the cable).
NOTE:
FAA0016D
Inner wheel (Angle: A) Minimum 35° 00′ (35.0°)
Nominal 38° 00′ (38.0°)
Maximum 39° 00′ (39.0°)
Outer wheel (Angle: B) 33° 00′ (33.0°)
SGIA0055E
Rack stroke “L” : 65.0 mm (2.559 in)
WGIA0181E

PS-16
< SERVICE INFORMATION >
POWER STEERING GEAR
11. Set dial gauge to the back of rack assembly on the pinion
assembly side around the center of stroke. Measure displace-
ment of rack under torsional torque of ± 7.8 N·m (0.80 kg-m, 69
in-lb), and then check if it is within the standard value. If the
measurement is outside the standard value, adjust it again. After
the readjustment, if measurement is still outside the standard
value, replace steering gear assembly.
12. Install boot to gear housing assembly and inner socket.
13. Install boot clamp (1) to boot using Tool.
NOTE:
Install large diameter side boot clamp (1) securely to boot
groove, and crimp it so as to have clearance of 3 mm (0.12 in) or
less as shown.
14. Install joint cover (1) to gear housing assembly (2).
CAUTION:
Install joint cover so that the protrusion for locating is
securely set to gear housing groove.
15. Adjust inner socket to standard length “L”, and then tighten lock
nut to the specified torque. Refer to "COMPONENT (R24K
TYPE)". Check length of inner socket “L” again after tightening
lock nut. Make sure that the length is the standard.
CAUTION:
Adjust toe-in. Refer to FSU-6, "
Wheel Alignment Inspec-
tion". Length achieved after toe-in adjustment is not neces-
sarily the above value.Standard value : Less than 0.1 mm (0.004 in)
SGIA1301E
Tool number : KV40107300 ( — )
SGIA1302E
SGIA1303E
Inner socket length “L” : 57.8 mm (2.276 in)
SGIA0167E

RSU-6
< SERVICE INFORMATION >
REAR SUSPENSION ASSEMBLY
• Measure camber of both right and left wheels with a suitable align-
ment gauge.
• If it is out of the specification value, inspect and replace any dam-
aged or worn rear suspension parts.
TOE-IN INSPECTION
Measure toe-in using following procedure. If it is out of the specification, inspect and replace any damaged or
worn rear suspension parts.
WARNING:
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of vehicle before pushing it.
1. Bounce the rear of vehicle up and down to stabilize the vehicle height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points.
4. Measure distance “A” (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn). If wheels have rotated more than 180 degrees (1/2 turn),
try the above procedure again from the beginning. Never push
vehicle backward.
6. Measure distance “B” (front side).Camber : Refer to RSU-12, "
Wheel Alignment
(Unladen*)" .
SRA096A
SEIA0362E
Total toe-in : Refer to RSU-12, "Wheel Alignment
(Unladen*)" .
SEIA0363E

RSU-12
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*)INFOID:0000000001703742
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Wheelarch Height (Unladen*)INFOID:0000000001703743
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Camber
Degree minute (Decimal degree)Minimum – 2° 01′ (– 2.02°)
Nominal – 1° 31′ (– 1.52°)
Maximum – 1° 01′ (– 1.02°)
Total toe-inDistance (A - B)Minimum 1.0 mm (0.039 in)
Nominal 5.0 mm (0.197 in)
Maximum 9.0 mm (0.354 in)
Angle (A - B)
Degree minute
(Decimal degree)Minimum 0° 3′ (0.05°)
Nominal 0° 14′ (0.23°)
Maximum 0° 24 (0.41°)
Applied model 185/65R15
Front (Hf) 686 mm (27.01 in)
Rear (Hr) 684 mm (26.97 in)
LEIA0085E