engine NISSAN TIIDA 2010 Service Repair Manual

LU-12
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PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005713915
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005398164
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: January 20102010 Versa

PRECAUTIONSLU-13
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000005398165
REMOVAL OF LIQUID GASKET SEALING
• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2) as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket applica- tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquidgasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
4. Apply liquid gasket without breaks to the specified location with the specified dimensions. • If there is a groove for the liquid gasket application, apply liquid gasket to the groove.
• As for the bolt holes, normally apply liquid gasket inside theholes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
SEM159F
Revision: January 20102010 Versa

ENGINE OILLU-17
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ENGINE OIL
InspectionINFOID:0000000005398169
ENGINE OIL LEVEL
NOTE:
Park vehicle on a level surface, wait 10 minutes and check the engine oil level.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE
• Check engine oil for white milky appearance or excessive contamination.
• If engine oil becomes white, it is highly probable t hat it is contaminated with engine coolant. Repair or
replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
• Oil pan (upper and lower)
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)
• Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• For engine oil pressure check the transaxle should be in “ Park position” (A/T models) and (CVT models) or “Neutral position” (M/T mode ls), and apply the parking brake securely.
1. Check engine oil level.
2. Remove engine under cover. Refer to EI-15, "
Removal and Installation".
3. Disconnect harness connector at oil pressure switch (1), and remove oil pressure switch (1) from the cylinder block using suit-
able tool.
• Oil pan (lower) (2)
• : Front
CAUTION:
Do not drop or shock oil pressure switch.
WBIA0776E
PBIC3310E
Revision: January 20102010 Versa

LU-18
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ENGINE OIL
4. Install oil pressure gauge and hose.
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load. Refer to LU-23, "
Standard and Limit".
If difference is extreme, check oil passage and oil pump for oil leaks.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification. Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-42, "
Recommended Chemical Product
and Sealant".
c. Check engine oil level.
d. After warming up engine, make sure there are no leaks of engine oil with running engine.
8. Install engine under cover. Refer to EI-15, "
Removal and Installation".
Changing Engine OilINFOID:0000000005398170
WARNING:
• Be careful not to burn yourself, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause ski n cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, park vehicle on a level surface and check for engine oil leakage from engine compo- nents. Refer to LU-17, "
Inspection".
2. Stop the engine and wait for 10 minutes. Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2)
WBIA0571E
Oil pressure switch : 14.7 N·m (1.5 kg-m, 11 ft-lb)
Revision: January 20102010 Versa

ENGINE OILLU-19
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3. Loosen oil filler cap (1) and then remove drain plug (2).
• Oil filter (3)
• : Engine front
4. Drain engine oil.
5. Install drain plug (2) with new washer. Refer to EM-143, "
Com-
ponent".
CAUTION:
Be sure to clean drain plug (2 ) and install with new washer.
6. Refill with new engine oil. Refer to MA-14
.
CAUTION:
• The refill capacity depends on the engine oil temperature
and drain time. Use these specifications for reference
only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
7. Warm up engine and check area around drain plug (2) and oil fil- ter (3) for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-17, "
Inspection".
PBIC3915E
Revision: January 20102010 Versa

LU-20
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OIL FILTER
OIL FILTER
Removal and InstallationINFOID:0000000005398171
REMOVAL
1. Remove engine under cover. Refer to
EI-15, "Removal and Installation".
2. Drain engine oil. Refer to LU-18, "
Changing Engine Oil".
3. Remove oil filter using Tool (A). • : Front
WARNING:
• Be careful not to get burned when engine and engine oilmay be hot.
CAUTION:
• Oil filter is provided with relief valve. Use Genuine NISSAN Oil Filter or equivalent.
• When removing, prepare a sh op cloth to absorb any
engine oil leakage or spillage.
• Do not spill engine oil on drive belt.
• Completely wipe off any engine oil th at spills on engine and vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
4. Refill engine with new engine oil. Refer to LU-18, "
Changing Engine Oil".
5. Install engine under cover. Refer to EI-15, "
Removal and Installation".
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-17, "Inspection".
2. Start engine, and make sure there are no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust as necessary. Refer to LU-17, "
Inspection".
Tool number : KV10115801 (J-38956)
PBIC3818E
SMA010
Oil filter: : 17.7 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
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LU-22
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OIL PUMP
2. Remove oil pump.
• Loosen bolts in reverse order as shown.
INSTALLATION
1. Install oil pump. • Tighten bolts in numerical order as shown.
2. Install the timing chain and oil pump drive chain. Refer to EM-157, "
Removal and Installation".
1 : Oil pump
2 : Oil pan (upper)
: Engine front
PBIC3532J
1 : Oil pump
2 : Oil pan (upper): Engine front
PBIC3532J
Revision: January 20102010 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)LU-23
< SERVICE INFORMATION > [MR18DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000005398174
ENGINE OIL PRESSURE
Unit: kPa (bar, kg/cm2, psi)
ENGINE OIL CAPACITY
Unit: (US qt, Imp qt)
Engine speed
Approximate discharge oil pressure
Idle speed 60 (0.60, 0.61, 9)
2,000 rpm 200 (2.0, 2.0, 29)
Drain and refillWith oil filter change Approximately 4.1 (4 3/8, 3 5/8)
Without oil filter change
Approximately 3.9 (4 1/8, 3 3/8)
Dry engine (engine overhaul) Approximately 4.9 (5 1/8, 4 3/8)
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MA-1
MAINTENANCE
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SECTION MA
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CONTENTS
MAINTENANCE
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
PREPARATION ...................................................5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................6
GENERAL MAINTENANCE ........................... .....7
Explanation of General Maintenance .................. ......7
General Maintenance ................................................7
PERIODIC MAINTENANCE ................................9
Introduction of Periodic Maintenance .................. ......9
Schedule 1 ................................................................9
Schedule 2 ..............................................................11
RECOMMENDED FLUIDS AND LUBRI-
CANTS ................................................................
14
Fluids and Lubricants .......................................... ....14
SAE Viscosity Number ............................................14
Anti-freeze Coolant Mixture Ratio ...........................15
ENGINE MAINTENANCE (HR16DE) .................16
DRIVE BELT .......................................................... ....16
DRIVE BELT : Checking .........................................16
DRIVE BELT : Tension Adjustment ........................16
ENGINE COOLANT ............................................... ....17
ENGINE COOLANT : Inspection .............................17
ENGINE COOLANT : Changing Engine Coolant ....17
FUEL LINES .......................................................... ....19
FUEL LINES : Checking Fuel Line ..........................19
AIR CLEANER FILTER ......................................... ....19
AIR CLEANER FILTER : Removal and Installation
....
20
ENGINE OIL ........................................................... ....20
ENGINE OIL : Inspection .........................................20
ENGINE OIL : Draining ............................................22
ENGINE OIL : Refilling ............................................22
OIL FILTER ............................................................ ....23
OIL FILTER : Removal and Installation ...................23
SPARK PLUG (HR16DE) ...................................... ....23
SPARK PLUG (HR16DE) : Exploded View .............24
SPARK PLUG (HR16DE) : Removal and Installa-
tion ....................................................................... ....
24
EVAP VAPOR LINES ............................................ ....25
EVAP VAPOR LINES : Checking EVAP Vapor
Line ..........................................................................
25
ENGINE MAINTENANCE (MR18DE) ...............26
DRIVE BELT .......................................................... ....26
DRIVE BELT : Component ......................................26
DRIVE BELT : Checking Drive Belts .......................26
DRIVE BELT : Tension Adjustment .........................26
ENGINE COOLANT ............................................... ....26
ENGINE COOLANT : Inspection .............................26
ENGINE COOLANT : Changing Engine Coolant ....27
FUEL LINES ........................................................... ....29
FUEL LINES : Checking Fuel Line ..........................29
AIR CLEANER FILTER ......................................... ....29
AIR CLEANER FILTER : Component ......................29
AIR CLEANER FILTER : Changing Air Cleaner
Filter .........................................................................
30
ENGINE OIL ........................................................... ....30
ENGINE OIL : Inspection .........................................30
ENGINE OIL : Changing Engine Oil ........................32
OIL FILTER ............................................................ ....33
Revision: January 20102010 Versa

PRECAUTIONSMA-3
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005714078
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005394790
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: January 20102010 Versa