NISSAN TIIDA 2010 Service Repair Manual

PREPARATIONMT-7
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Commercial Service ToolsINFOID:0000000005397162
Tool name Description
Drift Removing input shaft front bearing
a: 38 mm (1.50 in) dia.
Drift Installing bushing
a: 14.5 mm (0.571 in) dia.
Socket Removing and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
Puller • Removing 5th-reverse synchronizer hub
• Removing differential side bearing
Bearing remover Removing bushing
S-NT063
S-NT063
PCIB1776E
NT077
S-NT134
Revision: January 20102010 Versa

MT-8
< SERVICE INFORMATION >[RS5F91R]
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000005397163
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference pageMT-18MT-18MT-14MT-18MT-18
SUSPECTED PARTS
(Possible cause)
OIL (Oil level is low.)
OIL (Wrong oil.)
OIL (Oil level is high.)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL LINKAGE (Worn)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
SymptomsNoise
1 2 3 3
Oil leakage 31222
Hard to shift or will not shift 1 123 3
Jumps out of gear 1 2 2
Revision: January 20102010 Versa

DESCRIPTIONMT-9
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DESCRIPTION
System DiagramINFOID:0000000005397164
CROSS-SECTIONAL VIEW
System DescriptionINFOID:0000000005397165
DOUBLE-CONE SYNCHRONIZER
1. Clutch housing 2. 1st-2nd synchronizer hub assembly 3. 3rd-4th synchronizer hub assembly
4. 5th input gear 5. 5th-reverse synchronizer hub assembly 6. 5th-reverse baulk ring
7. 5th main gear 8. 4th main gear 9. 3rd main gear
10. 2nd main gear 11. 2nd double cone synchronizer 12. 1st double cone synchronizer
13. 1st main gear 14. Differential side bearing 15. Differential
16. Final gear 17. Mainshaft 18. Input shaft
JPDIC0580ZZ
Revision: January 20102010 Versa

MT-10
< SERVICE INFORMATION >[RS5F91R]
DESCRIPTION
Double-cone synchronizer is adopted for 1st and 2nd gears to
reduce operating force of the shift lever.
(1): Outer baulk ring
(2): 2nd main gear
(3): Synchronizer cone
(4): Inner baulk ring
(5): 1st main gear
(6): 1st-2nd coupling sleeve
REVERSE GEAR NOISE PREVENTION
FUNCTION (SYNCHRONIZING METHOD)
Description
Soon after the clutch is disengaged, the input shaft is st ill rotating due to inertia. This may cause a gear noise
when the gear is shifted to reverse position. The reverse gear noise prevention function stops the rotation of
the input shaft and enables smooth gear shifting when the reverse gear is selected.
Operation Principle
1. When the gear is shifted to reverse position, 5th-reverse cou-
pling sleeve (1) slides in the reverse direction( )
5: 5th input gear
2. Synchronizer levers (2) with s upport point (A) at 5th-reverse
synchronizer hub (3) presses 5th-reverse baulk ring (4).( )
3. Friction that is generated at 5-reverse baulk ring presses syn-
chronizer lever on 5th-reverse coupling sleeve. ( )
4. 5th-reverse coupling sleeve that is presses by synchronizer
lever stops the rotation of input shaft.
SCIA7117E
JPDIC0415ZZ
Revision: January 20102010 Versa

M/T OILMT-11
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M/T OIL
DrainingINFOID:0000000005397166
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and tighten drain plug to the specified torque. Refer to MT-18, "
Dis-
assembly and Assembly".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000005397167
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and tighten to the specified torque. Refer to MT-18, "
Disassembly
and Assembly".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000005397168
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to MT-18, "
Dis-
assembly and Assembly".
PCIB1504E
Oil grade and capacity : Refer to MA-14, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E
Revision: January 20102010 Versa

MT-12
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SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005397169
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Removal and Installation (Left Side)"
and FAX-10, "Removal and Installation (Right Side)".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case or clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
• Install differential side oil seal (1) to clutch housing and transaxlecase, using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• When installing, do not incl ine differential side oil seal.
• Do not damage clutch housing or transaxle case.
• Check oil level and oil leakage after installation. Refer to MT-11, "
Inspection".
PCIB1505E
Tool number : KV32500QAA ( – ) (B.vi 1666-B)
Dimension (L
1): 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension (L
2): 2.4 - 3.0 mm (0.094 - 0.118 in)
JPDIC0401ZZ
Revision: January 20102010 Versa

POSITION SWITCHMT-13
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POSITION SWITCH
CheckingINFOID:0000000005397170
NOTE:
For removal and installation of the switches, refer to MT-18, "
Disassembly and Assembly"
BACK-UP LAMP SWITCH
• Check continuity between terminals 1 and 2.
PARK/NEUTRAL POSITION SWITCH
• Check continuity between terminals 2 and 3.
Gear positionContinuity
Reverse Yes
Except reverse No
MCIA0157E
Gear positionContinuity
Neutral Yes
Except neutral No
JPDIC0092ZZ
Revision: January 20102010 Versa

MT-14
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CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000005397171
Removal and InstallationINFOID:0000000005397172
REMOVAL
1. Remove the battery. Refer to
SC-7, "Removal and Installation".
2. Remove the air duct and air cleaner case. Refer to EM-26, "
Removal and Installation" .
3. Press the release button (1) of select cable and shift cable, and
then remove select cable and shift cable from select lever of
control shaft (2).
4. Move shift lever to neutral position.
5. Remove shift lever handle.
6. Remove center console assembly. Refer to IP-12, "
Removal and
Installation".
7. Remove M/T shift selector assembly bolts.
8. Remove exhaust front tube, center muffler and heat plate. Refer to EX-6, "
Removal and Installation".
9. Remove cable support bracket.
10. Remove select cable and shift cable from cable mounting bracket.
11. Remove M/T shift selector assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
1. Shift lever handle 2. Shift lever3. M/T shift selector assembly
4. Select cable 5. Shift cable6. Clutch housing
7. Cable mounting bracket 8. Bracket
A: Black color B: White color
PCIB1508E
SCIA7077E
Revision: January 20102010 Versa

CONTROL LINKAGEMT-15
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• Move the shift lever to the neutral position.
• Securely assemble each of the cables to each select lever of control shaft, mounting bracket, and the M/T
shift selector assembly.
• Be careful about the installation direction, and push shift lever han- dle onto shift lever.
CAUTION:
Do not reuse shift lever handle.
• Make sure that the front/rear claws (1) of M/T shift selector assem- bly are in contact with flange of the floor (2).
InspectionINFOID:0000000005397173
Inspect the following items:
• When shift lever is selected to 1st-2nd side and 5th-reverse side, confirm shift lever returns to neutral posi-tion smoothly.
• When the shift lever is shifted to each position, make sure there is no binding or disconnection in each boot.
PCIB1509E
PCIB1510E
Revision: January 20102010 Versa

MT-16
< SERVICE INFORMATION >[RS5F91R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000005397174
Removal and InstallationINFOID:0000000005397175
REMOVAL
1. Remove the battery. Refer to
SC-7, "Removal and Installation".
2. Remove the air duct and air cleaner case. Refer to EM-17, "
Removal and Installation".
3. Remove air breather hose. CAUTION:
When air breather hose is removed, be sure to hold two way connector securely.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure air breather hose is not collapsed or bl ocked due to folding or bending when installed.
• When installing air breather hose on two way connector, aim paint mark toward the vehicle rear.
• When installing air breather hose on two way connector, push it until it hits the transaxle case.
• When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
1. Air cleaner case2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly 6. Two way connector
PCIB1511E
Revision: January 20102010 Versa