system NISSAN TIIDA 2011 Service Repair Manual

DTC P0442 EVAP CONTROL SYSTEMEC-815
< SERVICE INFORMATION > [MR18DE]
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DTC P0442 EVAP CONTROL SYSTEM
On Board Diagnosis LogicINFOID:0000000006341981
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following Vacuum test conditions.
The EVAP canister vent control valve is closed to s
hut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
• If the fuel filler cap is not tigh tened properly, the MIL may come on.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0442
0442 EVAP control system
small leak detected
(negative pressure) EVAP control system has a leak, EVAP
control system does not operate prop-
erly. • Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
• Foreign matter caught in EVAP canister vent con- trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the circuit
• EVAP canister purge volume control solenoid valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is missing or damaged
• Drain filter
• EVAP canister is saturated with water
• EVAP control system pressure sensor
• Fuel level sensor and the circuit
• Refueling EVAP vapor cut valve
• ORVR system leaks
PBIB3640E
Revision: May 2010 2011 Versa

EC-816
< SERVICE INFORMATION >[MR18DE]
DTC P0442 EVAP CONTROL SYSTEM
DTC Confirmation Procedure
INFOID:0000000006341982
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 0 to 30 °C (32 to 86 °F).
• Open engine hood before conducting following procedure.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Check the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158° F)
INT/A TEMP SE: 0 - 30 °C (32 - 86° F)
5. Select “EVAP SML LEAK P0442/P1442” of “EV APORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within t he range displayed on the CONSULT-III screen, go to
EC-574, "
Basic Inspection".
6. Make sure that “OK” is displayed. If “NG” is displayed, refer to EC-816, "
Diagnosis Procedure".
NOTE:
Make sure that EVAP hoses are connected to the EVAP canister purge volume control solenoid
valve properly.
WITH GST
NOTE:
Be sure to read the explanation of Driving Pattern on EC-542, "
Emission-related Diagnostic Information"
before driving vehicle.
1. Start engine.
2. Drive vehicle according to Driving Pattern, EC-542, "
Emission-related Diagnostic Information".
3. Stop vehicle.
4. Turn ignition switch OFF and wait at leas t 10 seconds and then turn ignition switch ON.
5. Select Service $07 with GST.
- If P0442 is displayed on the screen, go to EC-816, "
Diagnosis Procedure".
- If P0441 is displayed on the screen, go to EC-811, "
Diagnosis Procedure" for DTC P0441.
Diagnosis ProcedureINFOID:0000000006341983
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
SEF915U
Revision: May 2010 2011 Versa

DTC P0442 EVAP CONTROL SYSTEMEC-817
< SERVICE INFORMATION > [MR18DE]
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OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until reteaching sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-528, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
For the location of EVAP service port (2), refer to EC-526, "
Descrip-
tion".
• EVAP canister purge volume control solenoid valve (1)
• : Vehicle front
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph.
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
BBIA0703E
SEF916U
Revision: May 2010 2011 Versa

EC-818
< SERVICE INFORMATION >[MR18DE]
DTC P0442 EVAP CONTROL SYSTEM
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-526, "
Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
7.CHECK FOR EVAP LEAK
Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to appl y 12 volts until the end of test.)
- EVAP control system pressure sensor (1)
- EVAP canister (2)
- EVAP canister vent control valve (3)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure
in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer
to EC-526, "
Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
8.CHECK DRAIN FILTER
Refer to EC-821, "
Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace drain filter.
9.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following,
• EVAP canister vent control valve is installed properly. Refer to FL-16, "
Removal and Installation (MR18DE)".
• EVAP canister vent control valve.
Refer to EC-840, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Repair or replace EVAP cani ster vent control valve and O-ring.
10.CHECK IF EVAP CANISTER SATURATED WITH WATER
SEF200U
BBIA0693E
SEF200U
Revision: May 2010 2011 Versa

DTC P0442 EVAP CONTROL SYSTEMEC-819
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1. Remove EVAP canister with EVAP canister vent c
ontrol valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 11.
No (With CONSULT-III)>>GO TO 13.
No (Without CONSULT-III)>>GO TO 14.
11 .CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 13.
OK (Without CONSULT-III)>>GO TO 14.
NG >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister for clogging or poor connection
>> Repair hose or replace EVAP canister.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
14.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15.CHECK VACUUM HOSE
PBIB1213E
Vacuum should exist.
Vacuum should exist.
Revision: May 2010 2011 Versa

EC-820
< SERVICE INFORMATION >[MR18DE]
DTC P0442 EVAP CONTROL SYSTEM
Check vacuum hoses for clogging or disconnection. Refer to
EC-602, "Vacuum Hose Drawing".
OK or NG
OK >> GO TO 16.
NG >> Repair or reconnect the hose.
16.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Refer to EC-834, "
Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace EVAP canister purge volume control solenoid valve.
17.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-773, "
Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace fuel level sensor unit.
18.CHECK EVAP CONTROL SYS TEM PRESSURE SENSOR
Refer to EC-850, "
Component Inspection".
OK or NG
OK >> GO TO 19.
NG >> Replace EVAP control system pressure sensor.
19.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-526
.
OK or NG
OK >> GO TO 20.
NG >> Repair or reconnect the hose.
20.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 21.
21.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-532
.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hoses and tubes.
22.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and f uel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses, tubes or filler neck tube.
23.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-535, "
Component Inspection".
OK or NG
OK >> GO TO 24.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
24.CHECK FUEL LEVEL SENSOR
Refer to FL-6
.
Revision: May 2010 2011 Versa

DTC P0442 EVAP CONTROL SYSTEMEC-821
< SERVICE INFORMATION > [MR18DE]
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OK or NG
OK >> GO TO 25.
NG >> Replace fuel level sensor unit.
25.CHECK INTERMITTENT INCIDENT
Refer to EC-632
.
>> INSPECTION END
Component InspectionINFOID:0000000006341984
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.
PBIB3641E
Revision: May 2010 2011 Versa

EC-822
< SERVICE INFORMATION >[MR18DE]
DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VA LV E
DescriptionINFOID:0000000006341985
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM though CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/O FF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is r egulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000006341986
Specification data are reference values.
Sensor Input Signal to ECMECM
function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP can-
ister purge
flow controlEVAP canister purge volume
control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Battery Battery voltage*
1
Throttle position sensorThrottle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio
feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
ABS actuator and electric unit (control unit) Vehicle speed*
2
Combination meter
PBIA9215J
Monitor item ConditionSpecification
PURG VOL C/V • Engine: After warming up
• Shift lever: P or N (A/T, CVT),
Neutral (M/T)
• Air conditioner switch: OFF
•No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting)
0%
2,000 rpm 0 - 50%
Revision: May 2010 2011 Versa

DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-823
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On Board Diagnosis LogicINFOID:0000000006341987
DTC Confirmation ProcedureINFOID:0000000006341988
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed,
perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
TESTING CONDITION:
• Perform "DTC Confirmation Procedure" when the fuel le vel is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 5 to 60° C (41 to 140°F).
• Cool the vehicle so that engine coolant temperat ure becomes same level as ambient temperature.
With CONSULT-III
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-III.
2. Check that the following condition are met.
FUEL T/TMP SE: 0 – 35 °C (32 – 95° F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-826, "
Diagnosis Procedure".
With GST
1. Turn ignition switch ON.
2. Set voltmeter probes to ECM terminal 43 (FTT sensor signal)
and ground.
3. Check that the voltage is 3.1 – 4.2 V.
4. Start engine and wait at least 60 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-826, "
Diagnosis Procedure".
PROCEDURE FOR MALFUNCTION B
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41° F) or more.
With CONSULT-III
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0443
0443 EVAP canister purge
volume control solenoid
valve A)
The canister purge flow is detected during
the vehicle is stopped while the engine is
running, even when EVAP canister purge
volume control solenoid valve is completely
closed. • EVAP control system pressure sensor
• EVAP canister purge volume control so-
lenoid valve
(EVAP canister purge volume control so-
lenoid valve is stuck open.)
• EVAP canister vent control valve
• Drain filter
• EVAP canister
• Hoses (Hoses are connected incorrectly or
clogged.)
B)
The canister purge flow is detected during
the specified driving conditions, even when
EVAP canister purge volume control sole-
noid valve is completely closed.
PBIB0679E
Revision: May 2010
2011 Versa

EC-824
< SERVICE INFORMATION >[MR18DE]
DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
5. Touch “START”.
6. Start engine and let it idle until “TESTING” on CONSULT-III changes to “COMPLETED”. (It will take approximately 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “ SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
826, "Diagnosis Procedure".
With GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select Service $07 with GST.
5. If 1st trip DTC is detected, go to EC-826, "
Diagnosis Procedure".
Revision: May 2010 2011 Versa