service NISSAN VERSA 2006 Workshop Service Owner's Manual

ON-VEHICLE SERVICE
AT-247
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PARK/NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT
1. Remove air duct (inlet). Refer to EM-16, "AIR CLEANER AND AIR DUCT" .
2. Set selector lever and manual shaft (1) in “N” position.
3. Remove control cable from manual shaft (1). Refer to AT-230,
"CONTROL CABLE COMPONENTS"
4. Loosen PNP switch bolts.
:Bolt (3)
5. Insert the pin (3) [4 mm (0.16 in) dia.] straight into manual shaft
(1) adjustment hole.
6. Rotate PNP switch (2) until the pin (3) can also be inserted
straight into hole in PNP switch (2).
7. Tighten PNP switch bolts to the specified torque. Refer to AT-
246, "COMPONENTS" .
8. Remove the pin (3) from adjustment hole after adjusting PNP switch (2).
9. Install the control cable. Refer to AT-230, "
CONTROL CABLE COMPONENTS" .
10. Adjust and check A/T position. Refer to AT-233, "
Adjustment of A/T Position" and AT- 2 3 4 , "Checking of A/
T Position" .
11. Check continuity of PNP switch (2). Refer to AT-191, "
PNP SWITCH" .
12. Install the air duct (inlet). Refer to EM-16, "
AIR CLEANER AND AIR DUCT" .
Revolution SensorUCS005VT
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery negative terminal.
2. Remove air duct (inlet), air duct and air cleaner case. Refer to EM-16, "
AIR CLEANER AND AIR DUCT" .
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1. A/T 2. Revolution sensor
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AT-248
ON-VEHICLE SERVICE
Revision: June 20062007 Versa
3. Disconnect revolution sensor harness connector.
4. Remove clip (A).
5. Remove revolution sensor (1) from A/T.
: Bolt (2)
6. Remove O-ring from revolution sensor (1)
Installation
Installation is in the reverse order of removal.
CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.

Ensure revolution sensor harness is firmly secured with
bolt.
(1): Revolution sensor
: Bolt (1)
Turbine Revolution Sensor (Power Train Revolution Sensor) UCS005VU
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery negative terminal.
2. Remove air duct (inlet). Refer to EM-16, "
AIR CLEANER AND AIR DUCT" .
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1. A/T 2. O-ring 3. Turbine revolution sensor (power
train revolution sensor)
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ON-VEHICLE SERVICE
AT-249
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3. Disconnect turbine revolution sensor (power train revolution
sensor) harness connector (1).
4. Remove turbine revolution sensor (power train revolution sen-
sor) bolt.
: Bolt (1)
5. Remove turbine revolution sensor (power train revolution sen-
sor) (2) from A/T.
6. Remove O-ring from turbine revolution sensor (power train revo-
lution sensor) (2).
Installation
Installation is in the reverse order of removal.
CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
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AT-250
ON-VEHICLE SERVICE
Revision: June 20062007 Versa
Differential Side Oil SealUCS005VV
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Remove front drive shaft. Refer to EI-22, "Removal and Installation" .
2. Remove differential side oil seals using a flat-bladed screw-
driver.
CAUTION:
Be careful not to scratch transaxle case and converter
housing.
1. A/T 2. LH differential side oil seal 3. RH differential side oil seal
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ON-VEHICLE SERVICE
AT-251
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Installation
Installation is in the reverse order of removal.
NOTE:

Drive each differential side oil seal evenly using a drift (SST and
commercial service tool) so that differential side oil seal pro-
trudes by the dimension “C” or “D” respectively.
(1): LH differential side oil seal
(2): RH differential side oil seal
(A): Transaxle case side
(B): Converter housing side
Unit: mm (in)

Differential side oil seal pulling direction is used as the refer-
ence.
Drift to be used:

After installing differential side oil seal, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 6 , "Check-
ing A/T Fluid" .
Dimension “C” 0 ± 0.5 (0 ± 0.020)
Dimension “D” 6 ± 0.5 (0.043 ± 0.020)
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Location Tool number
Transaxle case side (A)ST35325000 ( – )
KV31103000 (J-38982)
Converter housing side (B)Commercial service tool [Inner diameter: 47 mm (1.85 in), outer
diameter: 54 mm (2.13 in)]

REPAIR FOR COMPONENT PARTS
AT-287
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INSTALLATION
1. Drive manual shaft oil seal into transaxle case using a drift [com-
mercial service tool: 22 mm (0.87 in) dia.].
CAUTION:

Do not reuse manual shaft oil seal.

Apply ATF to outer surface of manual shaft oil seal.
2. Install parking rod to parking rod plate.
3. Insert manual shaft (1) to transaxle case, and install manual
plate (2) to manual shaft (1).
4. Install parking rod plate (with parking rod) (3) to manual shaft
(1).
5. Align groove of manual shaft and hole of transaxle case using a
pin punch A [commercial service tool: 2 mm (0.08 in) dia.].
6. Drive retaining pin of manual shaft into transaxle case using Tool
B.
CAUTION:
Do not reuse retaining pin.
7. Set parking rod plate (1) onto manual shaft, and drive retaining
pin (2) of parking rod plate (1).
CAUTION:
The retaining pin end should protrude approx. 3mm (0.12
in) (B) from the outer surface of parking rod plate (1).
SAT0 8 1D
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Tool number: ST23540000 (J-25689-A)
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Tool number: ST23540000 (J-25689-A)
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AT-320
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
Forward and Overrun ClutchesUCS005WA
COMPONENTS
DISASSEMBLY
1. Check operation of forward clutch.
a. Install seal rings to bearing retainer, and set forward clutch drum.
b. Apply compressed air into oil hole of bearing retainer at the loca-
tion as shown in the figure.
c. Check to see that retaining plate moves to snap ring.
d. If retaining plate does not contact snap ring:

D-ring might be damaged.

Seal lip might be damaged.

Fluid might be leaking past piston check ball.
2. Check operation of overrun clutch.
a. Install seal rings to bearing retainer, and set forward clutch drum.
1. Dish plate 2. Driven plate 3. Retaining plate
4. Snap ring 5. Dish plate 6. Driven plate
7. Retaining plate 8. Snap ring 9. Forward clutch
10. Drive plate 11. Drive plate 12. Overrun clutch
13. Snap ring 14. Spring retainer assembly 15. Overrun clutch piston
16. D-ring 17. Seal lip 18. Forward clutch piston
19. D-ring 20. Seal lip 21. Forward clutch drum
Refer to Refer to Service Manual for symbol mark in the figure.
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SAT2 0 1D

REPAIR FOR COMPONENT PARTS
AT-337
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Revision: June 20062007 Versa
2. Remove output shaft bearing from output shaft with flat-bladed
screwdrivers.
CAUTION:

Always replace bearing with a new one when removed

Do not damage output shaft.
3. Remove snap ring from bearing retainer.
4. Remove radial needle bearing from bearing retainer (1).
5. Insert a flat-bladed screwdriver A between the mating surfaces
of idler gear (1) and idler gear bearing inner race (2), and
enlarge the gap.
CAUTION:
Be careful not to damage idler gear (1).
6. Set a drift B [commercial service tool: 34 mm (1.34 in) dia.] on
idler gear (1), and remove idler gear bearing inner race (2) using
a puller C (commercial service tool).
7. Remove idler gear bearing outer race from transaxle case.
SAT1 6 5F
SAT6 4 6D
Tool number: KV381054S0 (J-34286)
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REPAIR FOR COMPONENT PARTS
AT-341
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5. Press output shaft bearing on output shaft.
CAUTION:

Do not reuse output shaft bearing.

Apply ATF to output shaft bearing.
6. Set drift [commercial service tool] on radial needle bearing, and
press radial needle bearing into bearing retainer.
7. Install snap ring to bearing retainer.
8. After packing ring grooves with petroleum jelly, carefully install
new seal rings (1) on output shaft (2) and bearing retainer (3).
SAT8 6 3D
SAT6 5 8D
SAT6 5 9D
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REPAIR FOR COMPONENT PARTS
AT-343
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Revision: June 20062007 Versa
Band Servo Piston AssemblyUCS005WE
COMPONENTS
DISASSEMBLY
1. Push in OD servo piston assembly using a puller A (commercial
service tool) and a suitable drift B, and then remove snap ring
(1) from transaxle case using a flat-bladed screwdriver C.
2. Apply compressed air into the oil hole as shown in the figure to
remove OD servo piston assembly and band servo piston
assembly.
CAUTION:
Do not blow air in too quickly, or OD servo piston assembly,
band servo piston assembly and ATF could jump out. Care-
fully blow air little by little while protecting with lint-free
cloth A.
3. Remove 2nd servo return spring from transaxle case.
1. Lock nut 2. Anchor end pin 3. O-ring
4. Servo piston retainer 5. D-ring 6. OD servo piston
7. O-ring 8. Snap ring 9. OD servo piston retainer
10. E-ring 11. Spring retainer 12. OD servo return spring
13. D-ring 14. Band servo piston 15. Band servo thrust washer
16. Band servo piston stem 17. 2nd servo return spring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
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