torque NISSAN VERSA 2006 Workshop Service Manual Online

SERVICE DATA AND SPECIFICATIONS (SDS)
AT-381
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AT
Revision: June 20062007 Versa
HIGH CLUTCH
FORWARD CLUTCH
OVERRUN CLUTCH
LOW & REVERSE BRAKE
BRAKE BAND
Number of drive plates4
Number of driven plates7 (1
*1 + 6*2 )
Drive plate thickness [mm (in)]Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness [mm (in)] Standard
*1 *2
2.0 (0.079) 1.5 (0.059)
Clearance [mm (in)]Standard 1.4 - 1.8 (0.055 - 0.071)
Allowable limit 2.6 (0.102)
Number of drive plates5
Number of driven plates5
Drive plate thickness [mm (in)]Standard 1.8 (0.071)
Allowable limit 1.6 (0.063)
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 0.45 - 0.85 (0.0177 - 0.0335)
Allowable limit 1.85 (0.0728)
Number of drive plates3
Number of driven plates4
Drive plate thickness [mm (in)]Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 1.0 - 1.4 (0.039 - 0.055)
Allowable limit 2.0 (0.079)
Number of drive plates5
Number of driven plates5
Drive plate thickness [mm (in)]Standard 2.0 (0.079)
Allowable limit 1.8 (0.071)
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 1.4 - 1.8 (0.055 - 0.071)
Allowable limit 2.8 (0.110)
Anchor end pin tightening torque [N·m (kg-m, in-lb)] 4.9 (0.50, 43)
Number of returning revolutions for anchor end pin 2.5
Lock nut tightening torque [N·m (kg-m, ft-lb)] 33.9 (3.5, 25)

AT-382
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa
Final DriveUCS005WU
DIFFERENTIAL SIDE GEAR CLEARANCE
BEARING PRELOAD
TURNING TORQUE
Planetary CarrierUCS005WV
Oil PumpUCS005WW
Input ShaftUCS005WX
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
Reduction Pinion GearUCS005WY
TURNING TORQUE
Band ServoUCS005WZ
RETURN SPRINGS
Unit: mm (in)
Output ShaftUCS005X0
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
END PLAY
Clearance between side gear and differential case with washer [mm (in)] 0.1 - 0.2 (0.004 - 0.008)
Differential side bearing preload mm (in) 0.05 - 0.09 (0.0020 - 0.0035)
Turning torque of final drive assembly N-m (kg-cm, in-lb) 0.68 - 1.26 (7.0 - 13.0, 6.0 - 11.0)
Clearance between planetary carrier and pinion washer [mm (in)]Standard 0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit 0.80 (0.0315)
Oil pump side clearance0.02 - 0.04 (0.0008 - 0.0016)
Clearance between oil pump housing and outer gear [mm (in)]Standard 0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit 0.15 (0.0059)
Oil pump cover seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Input shaft seal ring clearance [mm (in)]Standard 0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit 0.23 (0.091)
Outer diameter Inner diameter Width
24 (0.94) 20.4 (0.803) 1.97 (0.0776)
Turning torque of reduction pinion gear [N·m (kg-m, in-lb)] 0.11 - 0.69 (0.01 - 0.07, 1 - 6)
Return spring Free length
2nd servo return spring 32.5 (1.280)
OD servo return spring 38.52 (1.5165)
Output shaft seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Outer diameter Inner diameter Width
29.5 (1.161) 26.2 (1.031) 1.95 (0.0768)
Output shaft end play mm (in) 0 - 0.5 (0 - 0.020)

SERVICE DATA AND SPECIFICATIONS (SDS)
AT-383
D
E
F
G
H
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MA
B
AT
Revision: June 20062007 Versa
Bearing RetainerUCS005X1
SEAL RING CLEARANCE
Total End PlayUCS005X2
Reverse Clutch End PlayUCS005X3
Removal and InstallationUCS005X4
Shift Solenoid ValvesUCS005X5
Solenoid ValvesUCS005X6
A/T Fluid Temperature SensorUCS005X7
Remarks: Specification data are reference values.
Revolution SensorUCS005X8
Dropping ResistorUCS005X9
Turbine Revolution Sensor (Power Train Revolution Sensor)UCS005XA
Bearing retainer seal ring clearance [mm (in)]Standard 0.10 - 0.27 (0.0039 - 0.0106)
Allowable limit 0.27 (0.0106)
Total end play [mm (in)] 0.25 - 0.55 (0.0098 - 0.0217)
Reverse clutch end play [mm (in)] 0.65 - 1.0 (0.0256 - 0.039)
Distance between end of converter housing and torque converter [mm (in)] 14.4 (0.567)
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
Solenoid valve designation Resistance (Approx.) Terminal
Shift solenoid valve A 20 - 30 Ω2
Shift solenoid valve B 5 - 20 Ω1
Overrun clutch solenoid valve 20 - 30 Ω3
Line pressure solenoid valve 2.5 - 5.0 Ω4
Torque converter clutch solenoid valve 5 - 20 Ω5
Condition Specification (Approx.)
Cold [20°C (68°F)]
↓
Hot [80°C (176°F)]1.5V
↓
0.5V2.5 kΩ
↓
0.3 kΩ
Condition Judgment standard
When driving at 20 km/h (12 MPH) 150 Hz (Approx.)
Resistance12Ω (Approx.)
Condition Judgment standard
When driving at 20 km/h (12 MPH) 360 Hz (Approx.)

BL-14
HOOD
Revision: June 20062007 Versa
HOODPFP:F5100
Fitting AdjustmentEIS0090O
FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUST-
MENT
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE" .
2. Remove hood lock. Rotate bumper rubber to adjust height until
hood becomes 1.0 to 1.5 mm lower than the fender.
3. Position hood lock and engage striker. Check hood lock and
striker for looseness. Tighten lock bolts to the specified torque.
4. Install the front grille. Refer to EI-19, "
FRONT GRILLE" .
CAUTION:
Adjust the clearance between hood and other parts so that the
dimensional difference left and right is as follows.
SURFACE MISMATCH ADJUSTMENT
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE" .
2. Release hood lock, and adjust surface level difference of hood, fender, and headlamp according to the fit-
ting standard dimension, using RH and LH bumper rubbers.
3. Install and align the hood lock until the center of the striker and the hood lock are vertically aligned.
4. Press the hood lightly with [approx. 29 N (3 kg] of force and adjust A and B as shown.
PIIB6508E
Hood and headlamp (B - B) : Less than 2.0 mm (0.08 in)
Hood and fender (C - C) : Less than 1.5 mm (0.06 in)
Hood and fender (D - D) : Less than 1.5 mm (0.06 in)
PIIB2526J
Hood and front bumper (A - A) : -1.3 - 2.7 mm (-0.05 - 0.11 in)
Hood and fender (D - D) : -0.4 - 1.7 mm (-0.16 - 0.07 in)

HOOD
BL-15
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BL
Revision: June 20062007 Versa
5. After adjustment tighten lock bolts to the specified torque.
6. Install the front grille. Refer to EI-19, "
FRONT GRILLE" .
Removal and InstallationEIS0090P
HOOD ASSEMBLY
Removal
1. Remove hinge nuts on hood and remove hood assembly.
CAUTION:
Two technicians should be used to avoid damaging the
hood during removal.
1. Hood striker 2. Primary latch 3. Secondary striker
4. Secondary latch
A : 20 mm (0.79 in)
B : 6.8 mm (0.268 in) min.
PIIB5794E
1. Hood hinge 2. Hood stay 3. Radiator core seal rubber
4. Hood assembly 5. Hood insulator 6. Hood stay holder
PIIB2528J
12.7 N·m (1.3 kg-m, 9.4 ft-lb)
PIIB2529J

BODY REPAIR
BL-233
C
D
E
F
G
H
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MA
B
BL
Revision: June 20062007 Versa
1. Upper dash assembly
2. Lower dash assembly
3. Lower dash crossmember
4. Front pillar inner reinforcement (RH&LH)
5. Lower dash reinforcement
6. 4th crossmember (RH&LH)
7. Front side member rear extension (RH&LH)
8. 3rd crossmember (RH&LH)
9. Front seat outer rear bracket (RH&LH)
10. Front seat inner rear bracket (RH&LH)
11. 2nd crossmember (RH&LH)
12. Front seat outer front bracket (RH&LH)
13. Front seat inner front bracket (RH&LH)
14. Fender bracket (RH&LH)
15. Strut housing assembly RH
16. Cowl top side upper (RH&LH)
17. Front strut housing (RH&LH)
18. Upper torque rod reinforcement
19. Closing plate assembly RH
20. Engine mount reinforcement
21. Strut tower front reinforcement RH
22. Front hoodledge lower RH
23. Frame bracket outer (RH&LH)
24. Front bumper support bracket (RH&LH)
25. Closing plate (RH&LH)
26. Front suspension rear bracket (RH&LH)
27. Front side member outrigger (RH&LH)
28. Front side member assembly (RH&LH)
29. Front side member (RH&LH)
30. Frame bracket (RH&LH)
31. Closing plate assembly LH
32. Hoodledge connector (RH&LH)
33. Radiator core side support (RH&LH)
34. Radiator core support upper (RH&LH)
35. Hoodledge upper (RH&LH)
36. Hoodledge reinforcement assembly (RH&LH)
37. Dash side (RH&LH)
38. Dash side assembly (RH& LH)
39. Front floor reinforcement (RH&LH)
40. Front floor front (RH&LH)
41. Front floor center
42. Rear seat crossmember
43. Rear center crossmember
44. Rear seat upper crossmember
45. Rear side member (RH&LH)
46. Sill inner extension (RH&LH)
47. Rear side member extension (RH&LH)
48. Rear side member assembly (RH & LH)
49. Rear floor front

BL-260
BODY REPAIR
Revision: June 20062007 Versa

The spot weld on HSS panels is harder than that of an ordi-
nary steel panel.
Therefore, when cutting spot welds on a HSS panel, use a
low speed high torque drill (1,000 to 1,200 rpm) to increase
drill bit durability and facilitate the operation.
2. Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:

The electrode tip diameter must be sized properly according
to the metal thickness.

The panel surfaces must fit flush to each other, leaving no
gaps.

Follow the specifications for the proper welding pitch.
Unit: mm
PIIA0145E
PIIA0146E
PIIA0147E
Thickness (t)
Minimum pitch ( )
0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)10 (0.39) or over
12 (0.47) or over
18 (0.71) or over
20 (0.79) or over
27 (1.06) or over
31 (1.22) or over
PIIA0148E

PRECAUTIONS
BR-3
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D
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B
BR
Revision: June 20062007 Versa
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS006NT
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemEFS006J2

Refill using recommended brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted surface of body. If brake fluid is splashed on painted sur-
faces of body immediately wipe it off with cloth and then wash it away with water.

To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.

Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use a flare nut wrench when removing a brake tube and use a
flare nut torque wrench when installing a brake tube.

When installing brake tubes and hoses, be sure to check torque.

Before working, turn ignition switch OFF and disconnect con-
nectors of ABS actuator and electric unit (control unit) or the bat-
tery cable from the negative terminal.

Burnish the new braking surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer toBR-29, "
Brake Burnishing
Procedure" .SBR6 86 C

BR-4
PREPARATION
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Commercial Service ToolsEFS006J4
Tool nameDescription
1. Flare nut crowfoot
2. Torque wrenchRemoving and installing brake piping
a: 10 mm (0.39 in)/12 mm (0.47 in)
Pin punch
Tip diameter: 4 mm (0.16 in) dia. Removing and installing reservoir tank pin
S-NT360
ZZA0515D

BR-10
BRAKE FLUID
Revision: June 20062007 Versa
Bleeding Brake SystemEFS006JA
CAUTION:

While bleeding, pay attention to master cylinder fluid level.

Before working, disconnect connectors of ABS actuator and electric unit (control unit) or the bat-
tery cable from the negative terminal.
1. Connect a vinyl tube to the rear right bleed valve.
2. Fully depress brake pedal 4 to 5 times.
3. With brake pedal depressed, loosen bleed valve to let the air out, and then tighten it immediately.
4. Repeat steps 2, 3 until no more air comes out.
5. Tighten bleed valve to specified torque. Refer to BR-24, "
Components" (front disc brake), BR-30, "Com-
ponents" (rear drum brake).
6. Following the steps 1 to 5 above, with master cylinder reservoir tank filled at least half way, bleed air from
the rear right, front left, rear left, and front right brake, in that order.