load capacity NISSAN X-TRAIL 2001 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2001, Model line: X-TRAIL, Model: NISSAN X-TRAIL 2001Pages: 3833, PDF Size: 39.49 MB
Page 316 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual CO-10
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ENGINE COOLANT
REFILLING ENGINE COOLANT
1. Install reservoir tank, radiator drain plug and cylinder block drain plug.
●Apply sealant to the thread of cylinder block drain plug.
Use Genui NISSAN X-TRAIL 2001 Service Repair Manual CO-10
[QR]
ENGINE COOLANT
REFILLING ENGINE COOLANT
1. Install reservoir tank, radiator drain plug and cylinder block drain plug.
●Apply sealant to the thread of cylinder block drain plug.
Use Genui](/img/5/57405/w960_57405-315.png)
CO-10
[QR]
ENGINE COOLANT
REFILLING ENGINE COOLANT
1. Install reservoir tank, radiator drain plug and cylinder block drain plug.
●Apply sealant to the thread of cylinder block drain plug.
Use Genuine Liquid Gasket or equivalent.
2. Fill radiator and reservoir tank to specified level.
●Use genuine Nissan engine coolant or equivalent in its
quality. Refer to MA-16, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
●Pour engine coolant slowly of less than 2 (1-3/4 lmp qt)
a minute to allow air in system to escape.
3. Warm up engine to normal operating temperature without radia-
tor cap installed.
●If engine coolant overflows radiator filler hole, install
radiator cap.
4. Run engine at 3,000 rpm for 10 seconds and return to idle speed
with radiator cap installed.
●Repeat two or three times.
Watch engine coolant temperature gauge so as not to overheat the engine.
5. Stop engine and cool down to less than approximately 50°C(122°F).
●Cool down using a fan to reduce the time.
●If necessary, refill radiator up to filler neck with engine coolant.
6. Refill reservoir tank to MAX level line with engine coolant.
7. Repeat steps 4 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
8. Check cooling system for leaks with engine running.
9. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between COOL and WARM.
●Sound may be noticeable at heater unit.
10. If sound is heard, bleed air from cooling system by repeating steps 4 through 6 until engine coolant level
no longer drops.
●Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Fill radiator and reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down.
5. Drain water.
6. Repeat steps 1 through 5 until clear water begins to drain from radiator. Cylinder block drain plug:
: 7.8 - 11.8 N·m (0.8 -1.2 kg-m , 69 - 104 in-lb)
Engine coolant capacity (With reservoir tank):
Approx. 7.1 (6-1/4 Imp qt)
SMA182B
Reservoir tank: 0.6 (1/2 lmp qt)
SMA412B
Page 535 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual DTC P0138 HO2S2
EC-185
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DTC P0138 HO2S2PFP:226A0
Component DescriptionEBS00M42
The heated oxygen sensor 2, after three way catalyst (manifold),
NISSAN X-TRAIL 2001 Service Repair Manual DTC P0138 HO2S2
EC-185
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DTC P0138 HO2S2PFP:226A0
Component DescriptionEBS00M42
The heated oxygen sensor 2, after three way catalyst (manifold),](/img/5/57405/w960_57405-534.png)
DTC P0138 HO2S2
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DTC P0138 HO2S2PFP:226A0
Component DescriptionEBS00M42
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS00M43
Specification data are reference values.
ECM Terminals and Reference ValueEBS00M44
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00M45
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the voltage is unusually high during
the various driving condition such as fuel-cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.LEAN←→ RICH
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
95 OR/BHeated oxygen sen-
sor 2[Engine is running]
●Warm-up condition
●Revving engine from idle up to 3,000 rpm quickly
after the following conditions are met.
●Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.0 - Approximately 1.0V
SEF305UA
Page 542 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EC-192
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DTC P0139 HO2S2
DTC P0139 HO2S2
PFP:226A0
Component DescriptionEBS00M4C
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level NISSAN X-TRAIL 2001 Service Repair Manual EC-192
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DTC P0139 HO2S2
DTC P0139 HO2S2
PFP:226A0
Component DescriptionEBS00M4C
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level](/img/5/57405/w960_57405-541.png)
EC-192
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DTC P0139 HO2S2
DTC P0139 HO2S2
PFP:226A0
Component DescriptionEBS00M4C
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS00M4D
Specification data are reference values.
ECM Terminals and Reference ValueEBS00M4E
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00M4F
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.LEAN ←→ RICH
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
95 OR/BHeated oxygen sen-
sor 2[Engine is running]
●Warm-up condition
●Revving engine from idle up to 3,000 rpm quickly
after the following conditions are met.
●Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.0 - Approximately 1.0V
SEF302U
Page 589 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual DTC P0420 THREE WAY CATALYST FUNCTION
EC-239
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DTC P0420 THREE WAY CATALYST FUNCTIONPFP:20905
On Board Diagnosis LogicEBS00M5U
The ECM monitors the sw NISSAN X-TRAIL 2001 Service Repair Manual DTC P0420 THREE WAY CATALYST FUNCTION
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DTC P0420 THREE WAY CATALYST FUNCTIONPFP:20905
On Board Diagnosis LogicEBS00M5U
The ECM monitors the sw](/img/5/57405/w960_57405-588.png)
DTC P0420 THREE WAY CATALYST FUNCTION
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DTC P0420 THREE WAY CATALYST FUNCTIONPFP:20905
On Board Diagnosis LogicEBS00M5U
The ECM monitors the switching frequency ratio of heated oxygen
sensors 1 and 2.
A three way catalyst (Manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 and 2
approaches a specified limit value, the three way catalyst (Manifold)
malfunction is diagnosed.
DTC Confirmation ProcedureEBS00M5V
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
●Open engine hood before conducting the following procedure.
●Do not hold engine speed for more than the specified minutes below.
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch ″OFF″ and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least one minute under no
load.
4. Let engine idle for one minute.
5. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
6. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “COMPLT”, go to step 9
7. Wait 5 seconds at idle.
SEF484YF
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420Catalyst system effi-
ciency below threshold
●Three way catalyst (Manifold) does not oper-
ate properly.
●Three way catalyst (Manifold) does not have
enough oxygen storage capacity.
●Three way catalyst (Manifold)
●Exhaust tube
●Intake air leaks
●Fuel injectors
●Fuel injector leaks
●Spark plug
●Improper ignition timing
PBIB0822E
Page 657 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual DTC P1146 HO2S2
EC-307
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DTC P1146 HO2S2PFP:226A0
Component DescriptionEBS00M8F
The heated oxygen sensor 2, after three way catalyst (manifold),
NISSAN X-TRAIL 2001 Service Repair Manual DTC P1146 HO2S2
EC-307
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DTC P1146 HO2S2PFP:226A0
Component DescriptionEBS00M8F
The heated oxygen sensor 2, after three way catalyst (manifold),](/img/5/57405/w960_57405-656.png)
DTC P1146 HO2S2
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DTC P1146 HO2S2PFP:226A0
Component DescriptionEBS00M8F
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS00M8G
Specification data are reference values.
ECM Terminals and Reference ValueEBS00M8H
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00M8I
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the minimum voltage of sensor is
sufficiently low during the various driving condition such as fuel-cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.LEAN←→ RICH
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
95 OR/BHeated oxygen sen-
sor 2[Engine is running]
●Warm-up condition
●Revving engine from idle up to 3,000 rpm quickly
after the following conditions are met.
●Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.0 - Approximately 1.0V
PBIB0554E
Page 665 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual DTC P1147 HO2S2
EC-315
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DTC P1147 HO2S2PFP:226A0
Component DescriptionEBS00M8P
The heated oxygen sensor 2, after three way catalyst (manifold),
NISSAN X-TRAIL 2001 Service Repair Manual DTC P1147 HO2S2
EC-315
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DTC P1147 HO2S2PFP:226A0
Component DescriptionEBS00M8P
The heated oxygen sensor 2, after three way catalyst (manifold),](/img/5/57405/w960_57405-664.png)
DTC P1147 HO2S2
EC-315
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DTC P1147 HO2S2PFP:226A0
Component DescriptionEBS00M8P
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the heated oxygen sensor 1 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
CONSULT-II Reference Value in Data Monitor ModeEBS00M8Q
Specification data are reference values.
ECM Terminals and Reference ValueEBS00M8R
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00M8S
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the heated oxygen sensor 1. The oxygen
storage capacity before the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.
SEF327R
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quickly.LEAN←→ RICH
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
95 OR/BHeated oxygen sen-
sor 2[Engine is running]
●Warm-up condition
●Revving engine from idle up to 3,000 rpm quickly
after the following conditions are met.
●Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.0 - Approximately 1.0V
SEF259VA
Page 2669 of 3833

SERVICE DATA AND SPECIFICATIONS (SDS)
TF-59
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS000I6
Inspection and AdjustmentEDS0004Y
PRELOAD TORQUE BEFORE DISASSEMBLY
PRELOAD TORQUE AFTER DISASSEMBLY AND REASSEMBLY
BACKLSH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Gear ring bearing adjusting shim
Unit: mm (in) Applied model QR20DE YD22ET
Transfer model TY20A
Oil capacity (Approx) (lmp p t)0.310(1/2)
Gear ratio2.470
Number of teeth Drive pinion 17
Drive gear 42
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P
1 )0.10 - 0.39 (0.01 - 0.04, 1 - 3)
Gear ring bearing to pinion bearing
(Overall preload)When all oil seals are installed: P
1 +0.16 - 0.22 (0.016 - 0.023, 1.4 - 1.9)
Without transfer case oil seal and gear ring oil
sealP
1 +0.06 - 0.12 (0.006 - 0.013, 0.6 - 1.1)
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P’
1 )0.40 - 0.78 (0.04 - 0.08, 4 - 6)
Gear ring bearing to pinion bearing
(Overall preload)When all oil seals are installed: P’
1 +0.45 - 0.47 (0.045 - 0.048, 3.9 - 4.1)
Without transfer case oil seal and gear ring oil
sealP’
1 +0.35 - 0.37 (0.035 - 0.038, 1 - 3)
Item Standard
Drive gear to drive pinion gear 0.13 - 0.19 (0.0051 - 0.0075 in)
Runout limit 0.08 (0.0031)
Selection parts Transfer case side
Thickness Part No. Thickness Part No. Thickness Part No.
0.80 (0.0315)
0.83 (0.0327)
0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)
0.98 (0.0386)
1.01 (0.0398)
1.04 (0.0409)
1.07 (0.0421)
1.10 (0.0433)
1.13 (0.0445)
1.16 (0.0457)
1.19 (0.0469)33147 AD300
33147 AD301
33147 AD302
33147 AD303
33147 AD304
33147 AD305
33147 AD306
33147 AD307
33147 AD308
33147 AD309
33147 AD310
33147 AD311
33147 AD312
33147 AD3131.22 (0.0480)
1.25 (0.0492)
1.28 (0.0504)
1.31 (0.0516)
1.34 (0.0528)
1.37 (0.0539)
1.40 (0.0551)
1.43 (0.0563)
1.46 (0.0575)
1.49 (0.0587)
1.52 (0.0598)
1.55 (0.0610)
1.58 (0.0622)
1.61 (0.0634)33147 AD314
33147 AD315
33147 AD316
33147 AD317
33147 AD318
33147 AD319
33147 AD320
33147 AD321
33147 AD322
33147 AD323
33147 AD324
33147 AD360
33147 AD361
33147 AD3621.64 (0.0646)
1.67 (0.0657)
1.70 (0.0669)
1.73 (0.0681)
1.76 (0.0693)
1.79 (0.0705)
1.82 (0.0717)
1.85 (0.0728)
1.88 (0.0740)
1.91 (0.0752)
1.94 (0.0764)
1.97 (0.0776)
2.00 (0.0787)
2.03 (0.0799)33147 AD363
33147 AD364
33147 AD365
33147 AD366
33147 AD367
33147 AD368
33147 AD369
33147 AD370
33147 AD371
33147 AD372
33147 AD373
33147 AD374
33147 AD375
33147 AD376
Page 2705 of 3833

SERVICE DATA AND SPECIFICATIONS (SDS)
RFD-29
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RFD
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEDS0010F
Ring Gear VibrationEDS0010G
Side Gear Clearance AdjustmentEDS0010H
THRUST WASHER FOR ADJUSTMENT OF SIDE GEAR BACK CLEARANCE
Drive Pinion Gear Preload AdjustmentEDS0010I
DRIVE PINION GEAR PRELOAD ADJUSTING SHIM
Side Bearing Preload AdjustmentEDS0010J
Applied model QR20DE, QR25DE, YD22DDTi
Final drive modelR145
Ring gear pitch diameter 145
Gear ratio2.466
Number of teeth (Ring gear/Drive pinion) 37/15
Oil capacity (approx.)
0.55 (1 lamp pt.)
Number of pinion gears2
Drive pinion adjustment spacer type Collapsible
Ty p eR145
Vibration limit at drive gear back 0.05 mm (0.0020 in) or less
Ty p e R 1 4 5
Side gear back clearance 0.2 mm (0.008 in) or less. Every gear shall rotate smoothly with no abnormal feeling of drag.
Thrust washerThickness Part No. Thickness Part No.
0.74 mm (0.0291 in)
0.77 mm (0.0303 in)
0.80 mm (0.0315 in)38424 4N200
38424 4N201
38424 4N2020.83 mm (0.0327 in)
0.86 mm (0.0339 in)38424 4N203
38424 4N204
Adjustment of drive pinion gear Collapsible spacer
Drive pinion gear preload 0.69 - 1.17 N·m (0.07 - 0.11 kg-m,7 - 10 in-lb)
Adjusting shimThickness Part No. Thickness Part No.
1.70 mm (0.0669 in)
1.73 mm (0.0681 in)
1.76 mm (0.0693 in)
1.79 mm (0.0705 in)
1.82 mm (0.0717 in)
1.85 mm (0.0728 in)
1.88 mm (0.0740 in)
1.91 mm (0.0752 in)
1.94 mm (0.0764 in)
1.97 mm (0.0776 in)38154 4N200
38154 4N201
38154 4N202
38154 4N203
38154 4N204
38154 4N205
38154 4N206
38154 4N207
38154 4N208
38154 4N2092.00 mm (0.0787 in)
2.03 mm (0.0799 in)
2.06 mm (0.0811 in)
2.09 mm (0.0823 in)
2.12 mm (0.0835 in)
2.15 mm (0.0846 in)
2.18 mm (0.0858 in)
2.21 mm (0.0870 in)
2.24 mm (0.0882 in)38154 4N210
38154 4N211
38154 4N212
38154 4N213
38154 4N214
38154 4N215
38154 4N216
38154 4N217
38154 4N218
Adjustment of side bearing Adjusting shim
Side bearing preload 0.64 - 0.98 N·m (0.07 - 0.09 kg-m,6 - 8 in-lb)
Page 3297 of 3833

REFRIGERATION SYSTEM
ATC-21
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AT C
Operation
1. Operation Control Valve
Operation control valve is located in the suction port (low-pressure) side, and opens or closes in response
to changes in refrigerant suction pressure.
Operation of the valve controls the internal pressure of the crankcase.
The angle of the swash plate is controlled between the crankcase's internal pressure and the piston cylin-
der pressure.
2. Maximum Cooling
Refrigerant pressure on the low-pressure side increases with an increase in heat loads.
When this occurs, the control valve's bellows compress to open the low-pressure side valve and close the
high-pressure side valve.
This causes the following pressure changes:
● The crankcase's internal pressure to equal the pressure on the low-pressure side;
● The cylinder's internal pressure to be greater than the crankcase's internal pressure.
Under this condition, the swash plate is set to the maximum stroke position.
3. Capacity Control
● Refrigerant pressure on suction side is low during high speed driving or when ambient or interior tem
perature is low.
● The bellows expands when refrigerant pressure on the suction pressure side drops below approxi
mately 177 kPa (1.8 kg/cm
2 , 26 psi).
Since suction pressure is low, it makes the suction port close and the discharge port open. Thus, crank-
case pressure becomes high as high pressure enters the crankcase.
● The force acts around the journal pin near the swash plate, and is generated by the pressure difference
before and behind the piston.
The drive lug and journal pin are located where the piston generates the highest pressure. Piston pres-
sure is between suction pressure Ps and discharge pressure Pd, which is near suction pressure Ps. If
crankcase pressure Pc rises due to capacity control, the force around the journal pin makes the swash
plate angle decrease and also the piston stroke decrease. In other words, crankcase pressure increase
triggers pressure difference between the piston and the crankcase. The pressure difference changes the
angle of the swash plate.
RHA473C
Page 3489 of 3833

SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS0031Q
StarterEKS0031R
AlternatorEKS0031S
Applied model QR20, QR25 engine
YD22 engine Except for Northern Europe
For Northern Europe
Standard Option
Type 55D23L 80D26L 110D26L
Capacity V-AH 12-48 12-55 12-64
TypeS114-844 M0T87081 M8T71471
HITACHI make MITSUBISHI make
Reduction
Applied modelQR20, QR25 engine
YD22 engine
A/T M/T
System voltage V12
No-loadTerminal voltage V 11.0
Current A Less than 90 Less than 90 Less than 145
Revolution rpm More than 2,700 More than 2,500 More than 3,300
Minimum diameter of commutator mm (in) 28.0 (1.102) 28.8 (1.134) 31.4 (1.236)
Minimum length of brush mm (in) 10.5 (0.413) 7.0 (0.276) 11.0 (0.433)
Brush spring tension N (kg, lb) 16.2(1.65, 3.64)15.0 - 20.4(1.5 - 2.1, 3.4
- 4.6)26.7 - 36.1(2.7 - 3.7, 6.0
- 8.2)
Clearance between bearing metal and armature
shaft mm (in)Less than 0.2 (0.008) —
Clearance “l” between pinion front edge and pinion
stopper mm (in)0.3 - 2.5 (0.012 - 0.098) 0.5 - 2.0(0.020 - 0.079) —
Movement “l” in height of pinion assembly mm (in) — 0.5 - 2.0(0.020 - 0.079)
TypeLR1110-713 A3TB0771
HITACHI make MITSUBISHI make
Applied model QR20, QR25 engine YD22 engine
Nominal rating V-A 12-110 12-90
Ground polarityNegative
Minimum revolutions under no-load (When 13.5V is
applied) rpmLess than 1,100 Less than 1,300
Hot output current (When 13.5V is applied) A/rpmMore than35/1,300
More than91/2,500
More than110/5,000More than29/1,300
More than76/2,500
More than88/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) More than 6.0 (0.236) More than 5.0 (0.197)
Brush spring pressure N (g, oz) 1.0 - 3.43 (102 - 350, 3.60 - 12.34) 4.8 - 6.0 (490 - 610, 17.28 - 21.51)
Slip ring minimum diameter mm (in) More than 26.0 (1.024) More than 22.1 (0.870)
Rotor coil resistance at 20° (68°F) Ω2.31 2.1 - 2.5