light NISSAN X-TRAIL 2003 Electronic Repair Manual

FRONT FOG LAMP
LT-33
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FRONT FOG LAMPPFP:00011
System DescriptionEKS003DF
DESCRIPTION
Power is supplied at all times to fog lamp relay terminal 3
lthrough 15A fuse (No. 42, located in the fuse and fusible link box).
With the lighting switch in the 2ND position and LOW (“B”) position, power is supplied
lthrough 10A fuse (No. 31, located in the fuse and fusible link box).
lto lighting switch terminal 11
lthrough terminal 12 of the lighting switch
lto fog lamp switch terminal 32
lthroughterminal31ofthefoglampswitch
lto fog lamp relay terminal 2.
FOG LAMP OPERATION
The fog lamp switch is built into the combination switch. The lighting switch must be in the 1st or 2nd position
and LOW (“B”) position for fog lamp operation.
With the fog lamp switch in the ON position, ground is supplied
lto fog lamp relay terminal 1
lthrough the fog lamp switch and body grounds E24 and E50.
The fog lamp relay is energized and power is supplied
lfrom fog lamp relay terminal 5
lto terminal 1 of each fog lamp.
Ground is supplied to terminal 2 of each fog lamp through body grounds E24 and E50.
With power and ground supplied, the fog lamps illuminate.

REAR COMBINATION LAMP
LT-43
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Bulb ReplacementEKS00164
1. Open the back door, and remove rear combination lamp mount-
ing bolts (2).
2. Pull rear combination lamp toward rear of vehicle. Disengage
locating pins (3).
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb.
Removal and InstallationEKS00165
REMOVAL
1. Remove luggage-side lower finisher. Refer toEI-26, "BODY
SIDE TRIM"in "EI EXTERIOR& INTERIOR" section.
2. Disconnect rear combination lamp connector.
3. Remove rear combination lamp mounting bolts (2).
4. Pull rear combination lamp toward rear of vehicle. Disengage
locating pins (3).
5. From outside the vehicle, pull harness grommet rearward, and
remove harness.
INSTALLATION
Install in the reverse order of removal, paying attention to the following.Stop/taillight : 12V 21/5W
Rear turn signal lamp : 12V 21W
Backup lamp : 12V 21W
SKIA0057E
SKIA0058E
Rear combination lamp
mounting bolts
Tightening torque : 4.4 - 6.4 N-m (0.45 -
0.65 kg-m, 39-56 in-lb)

LT-44
COMBINATION SWITCH
COMBINATION SWITCH
PFP:25567
Removal and InstallationEKS001V6
Refer toSRS-31, "SPIRAL CABLE"in "SUPPLEMENTAL RESTRAINT SYSTEM (SRS)" section for details.
Switch Circuit InspectionEKS001V7
Refer toLT- 2 4 , "Switch Circuit Inspection"in "LIGHTING AND TURN SIGNAL SWITCH" section, andWW-7,
"Terminal and Reference Values for Combination Switch",WW-15, "Terminal and Reference Values for Com-
bination Switch"in“ WW Wiper/Washer Horn” section for details.

ILLUMINATION
LT-45
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ILLUMINATIONPFP:27545
System DescriptionEKS003C7
Power is supplied at all times
lthrough 10A fuse [No. 31, located in the fuse and fusible link box]
lto lighting switch terminal 11.
The lighting switch must be in the 1ST or 2ND position for illumination.
The following chart shows the power and ground connector terminals for the components included in the illu-
mination system.
Component Connector No. Power terminal Ground terminal
Headlamp washier switch M23 3 4
Headlamp aiming switch M24 3 4
Door mirror remote control
switchM26 10 1
VDC off switch M25 3 4
Hazard switch M51 7 8
4WD mode switch M39 4 3
Rear window defogger switch M50 5 6
A/C auto amp. M52 12 11
Combination meter
(LHD models)M46 56 66
Combination meter
(RHD models)M46 45 56
Audio M42 2 1
CD auto changer M82 34 35
Heater control panel M55 2 6
A/T device M58 3 4
Cigarette lighter M56 3 2
Heated seat switch LH
(LHD models)B131 5 6
Heated seat switch RH
(LHD models)B132 5 6
Heated seat switch LH
(RHD models)B35 5 6
Heated seat switch RH
(RHD models)B34 5 6

PRECAUTIONS
LU-3
[QR20DE]
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[QR20DE]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS009SQ
REMOVAL OF LIQUID GASKET SEALING
lAfter removing the mounting bolts and nuts, disconnect and
remove the liquid gasket sealing using a seal cutter.
CAUTION:
Be careful not to damage the mating surfaces.
lIn areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
lRemove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.
2. Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
lIf there is a groove for the liquid gasket application, apply the
gasket to the groove.
lAs for the bolt holes, normally apply the gasket inside the holes.
Occasionally, it should be applied outside the holes. Make sure
to read the text of service manual.
lWithin five minutes of gasket application, install the mating com-
ponent.
lIf the liquid gasket protrudes, wipe it off immediately.
lDo not retighten after the installation.
lAfter 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION:
If there are specific instructions in the service manual, observe
them.
PBIC0275E
PBIC0003E
EMA0622D
SEM164F

PRECAUTIONS
LU-15
[YD22DDTi]
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[YD22DDTi]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS00B00
REMOVAL OF LIQUID GASKET SEALING
lAfter removing the mounting bolts and nuts, disconnect and
remove the liquid gasket sealing using a seal cutter.
CAUTION:
Be careful not to damage the mating surfaces.
lIn areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
lRemove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.
2. Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
lIf there is a groove for the liquid gasket application, apply the
gasket to the groove.
lAs for the bolt holes, normally apply the gasket inside the holes.
Occasionally, it should be applied outside the holes. Make sure
to read the text of service manual.
lWithin five minutes of gasket application, install the mating com-
ponent.
lIf the liquid gasket protrudes, wipe it off immediately.
lDo not retighten after the installation.
lAfter 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION:
If there are specific instructions in the service manual, observe
them.
PBIC0275E
PBIC0003E
EMA0622D
SEM159F

MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level

MT-46
TRANSAXLE ASSEMBLY
1. Using dial gauge and scale, measure dimension "L1" between
clutch housing case end face and mounting face of adjusting
shim.
2. Install outer race onto differential side bearing on final gear side.
Holding lightly the outer race horizontally by hand, rotate final
gear five times or more (for smooth movement of bearing roller).
3. Using dial gauge and scale as shown in the figure, measure
dimension "L
2" between differential side bearing outer race and
transaxle case end face.
4. Install selected adjusting shim and then differential side bearing
outer race.
MAINSHAFT END PLAY
lWhen adjusting mainshaft end play, select adjusting shim for
mainshaft rear bearing. To select adjusting shim, measure clear-
ance “M” between transaxle case and mainshaft rear bearing.
lCalculate dimension "P" (thickness of adjusting shim) using the
following procedure to satisfy specification of end play for main-
shaft rear bearing.
SCIA1015E
SCIA1016E
SCIA0898E
End play : 0 - 0.06 mm (0 - 0.0024 in)
Dimension“P” = "M" + End play
P : Thickness of adjusting shim
M : Distance between mainshaft rear bearing and
transaxle case
SCIA0904E

MT-50
TRANSAXLE ASSEMBLY
Adjusting Shim
CAUTION:
Up to 2 adjusting shims can be selected.
1. Using dial gauge and scale, measure dimension "L1" between
clutch housing case end face and mounting face of adjusting
shim.
2. Install outer race onto differential side bearing on final gear side.
Holding lightly the outer race horizontally by hand, rotate final
gear five times or more (for smooth movement of bearing roller).
3. Using dial gauge and scale as shown in the figure, measure
dimension "L
2" between differential side bearing outer race and
transaxle case end face.
4. Install selected adjusting shim and then differential side bearing
outer race.
Shim thickness Part number
0.48 mm (0.0189 in)
0.52 mm (0.0205 in)
0.56 mm (0.0220 in)
0.60 mm (0.0236 in)
0.64 mm (0.0252 in)
0.68 mm (0.0268 in)
0.72 mm (0.0283 in)
0.76 mm (0.0299 in)
0.80 mm (0.0315 in)
0.84 mm (0.0331 in)
0.88 mm (0.0346 in)
0.92 mm (0.0362 in)31438 80X00
31438 80X01
31438 80X02
31438 80X03
31438 80X04
31438 80X05
31438 80X06
31438 80X07
31438 80X08
31438 80X09
31438 80X10
31438 80X11
SCIA1015E
SCIA1016E
SCIA0898E

TROUBLE DIAGNOSIS
MTC-7
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Operational CheckEJS001FE
The purpose of the operational check is to confirm that the system operates properly.
CHECKING BLOWER
1. Turn fan switch to 1-speed. Blower should operate on low
speed.
2. Then turn fan switch to 2-speed, and continue checking blower
speed until all speeds are checked.
3. Leave blower on 4-speed.
If NG, go to trouble diagnosis procedure for blower motorMTC-13
.
If OK, continue with next check.
CHECKING DISCHARGE AIR
1. Set the mode control dial to each position.
2. Confirm that discharge air comes out according to the air distri-
bution table.Refer to Discharge Air FlowMTC-5
.
Intake door position is checked in the next step.
If NG, go to trouble diagnosis procedure for mode door motor.
If OK, continue with next check.
CHECKING RECIRCULATION
1. Press REC switch one time. Recirculation indicator should illu-
minate.
2. Listen for intake door position change (you should hear blower
sound change slightly).
If NG, go to trouble diagnosis procedure for intake doorMTC-10
.
If OK, continue with next check.Conditions :Engine running and at
normal operating temper-
ature
RJIA0587E
RJIA0588E
RJIA0492E
RJIA0589E