check transmission fluid NISSAN X-TRAIL 2003 Electronic Repair Manual

AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
AT
AUTOMATIC TRANSAXLE
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for On Board Diagnostic (EURO-OBD)
System of A/T and Engine — Euro-OBD — ............. 5
Precautions For Trouble Diagnosis .......................... 5
Precautions For Harness Repair .............................. 5
Precautions .............................................................. 6
Service Notice or Precautions .................................. 7
Wiring Diagrams and Trouble Diagnosis .................. 8
PREPARATION ........................................................... 9
Special Service Tools ............................................... 9
Commercial Service Tools .......................................11
A/T FLUID ................................................................. 13
Checking A/T Fluid ................................................. 13
Changing A/T Fluid ................................................ 13
OVERALL SYSTEM ................................................. 14
A/T Electrical Parts Location .................................. 14
Circuit Diagram ...................................................... 16
Cross-sectional View .............................................. 17
Hydraulic Control Circuit ........................................ 18
Shift Mechanism ..................................................... 19
Control System ....................................................... 27
Control Mechanism ................................................ 29
Control Valve .......................................................... 33
EURO-OBD
TROUBLE DIAGNOSIS — INDEX ........................... 35
Alphabetical & P No. Index for DTC ....................... 35
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION .......................................................................... 37
Introduction ............................................................ 37
EURO-OBD Function for A/T System .................... 37
One or Two Trip Detection Logic of EURO-OBD ... 37
EURO-OBD Diagnostic Trouble Code (DTC) ......... 37
Malfunction Indicator lamp (MIL) ............................ 41
CONSULT-II ........................................................... 41
Diagnostic Procedure Without CONSULT-II ........... 50TROUBLE DIAGNOSIS — INTRODUCTION ........... 56
Introduction ............................................................. 56
Work Flow ............................................................... 61
TROUBLE DIAGNOSIS — BASIC INSPECTION .... 64
A/T Fluid Check ...................................................... 64
Stall Test ................................................................. 65
Line Pressure Test .................................................. 68
Road Test ............................................................... 69
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 86
Symptom Chart ....................................................... 86
TCM Terminals and Reference Value ...................125
CAN COMMUNICATION .........................................129
System Description ...............................................129
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH ..................................................................130
Description ............................................................130
Wiring Diagram — AT — PNP/SW .......................132
Diagnostic Procedure ...........................................133
Component Inspection ..........................................135
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................136
Description ............................................................136
Wiring Diagram — AT — FTS ..............................138
Diagnostic Procedure ...........................................139
Component Inspection ..........................................141
DTC P0720 VEHICLE SPEED SENSOR·A/T (REV-
OLUTION SENSOR) ...............................................142
Description ............................................................142
Wiring Diagram — AT — VSSA/T ........................144
Diagnostic Procedure ...........................................145
DTC P0725 ENGINESPEED SIGNAL ...................147
Description ............................................................147
Wiring Diagram — AT — ENGSS .........................148
Diagnostic Procedure ...........................................149
DTC P0731 A/T 1ST GEAR FUNCTION ................151
Description ............................................................151
Wiring Diagram — AT — 1ST ...............................154
Diagnostic Procedure ...........................................155
Component Inspection ..........................................156

AT-64
[EURO-OBD]
TROUBLE DIAGNOSIS — BASIC INSPECTION
TROUBLE DIAGNOSIS — BASIC INSPECTION
PFP:00000
A/T Fluid CheckECS0 04 QQ
FLUID LEAKAGE CHECK
1. Clean area suspected of leaking. — for example, mating surface
of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in “D” posi-
tion and wait a few minutes.
3. Stop engine.
4. Check for fresh leakage.
FLUID CONDITION CHECK
FLUID LEVEL CHECK
Refer to “Checking A/T Fluid”,AT-13, "A/T FLUID".
SAT767B
SAT288G
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination — Road water
entering through filler tube or breather
Varnished fluid, light to dark brown and
tackyOxidation — Over or under filling, —
Overheating
SAT638A

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-113
[EURO-OBD]
D
E
F
G
H
I
J
K
L
MA
B
AT
Vehicle will not run in any position.ON vehicle1. Fluid levelAT-64,
"FLUID
LEVEL
CHECK"
¬
2. Control cable adjustmentAT-456,
"Control
Cable
Adjustment"
¬
3. Line pressure testAT-68, "
Line
Pressure
Te s t"
¬
4. Line pressure solenoid valveAT-436,
"LINE
PRES-
SURE
SOLENOID
VA LV E"
AT-186,
"DTC P0745
LINE PRES-
SURE
SOLENOID
VA LV E"
OFF vehicle5. Oil pumpAT-485, "
Oil
Pump"¬
6. High clutchAT-507,
"High
Clutch"
¬
7. Brake bandAT-530,
"Band
Servo Pis-
ton Assem-
bly"
¬
8. Low & reverse brakeAT-518,
"Low&
Reverse
Brake"
¬
9. Torque converterAT-465,
"Locations
of Adjusting
Shims, Nee-
dle Bear-
ings, Thrust
Washers
and Snap
Rings"
¬
10. Parking componentsAT-461,
"Compo-
nents"
¬
Transmission noise in “D”, “2”, “1”
and “R” positions.ON vehicle 1. Fluid levelAT-64,
"FLUID
LEVEL
CHECK"
¬
OFF vehicle 2. Torque converterAT-465,
"Locations
of Adjusting
Shims, Nee-
dle Bear-
ings, Thrust
Washers
and Snap
Rings"
¬ Symptom Condition Diagnostic ItemReference Page
Except for
Euro-OBDEURO-OBD

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-117
[EURO-OBD]
D
E
F
G
H
I
J
K
L
MA
B
ATLarge shock changing from “12”to
“1
1” in “1” position.ON vehicle 1. Control valve assemblyAT-454,
"Control
Va lv e
Assembly
and Accu-
mulators"
¬
OFF vehicle 2. Low & reverse brakeAT-518,
"Low&
Reverse
Brake"
¬
Transmission overheats. ON vehicle1. Fluid levelAT-64,
"FLUID
LEVEL
CHECK"
¬
2. Engine idling rpm"EC-XX",
“Idle Speed
and Ignition
Timin g”¬
3. Throttle position sensor (Accelerator
pedal position (App) sensor) AdjustmentEC-154, "
DTC P0121 APP
SENSOR"
4. Line pressure testAT-68, "
Line
Pressure
Te s t"
¬
5. Line pressure solenoid valveAT-436,
"LINE
PRES-
SURE
SOLENOID
VA LV E"
AT-186,
"DTC P0745
LINE PRES-
SURE
SOLENOID
VA LV E"
6. Control valve assemblyAT-454,
"Control
Va lv e
Assembly
and Accu-
mulators"
¬ Symptom Condition Diagnostic ItemReference Page
Except for
Euro-OBDEURO-OBD

AT-286
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — BASIC INSPECTION
TROUBLE DIAGNOSIS — BASIC INSPECTION
PFP:00000
A/T Fluid CheckECS004VR
FLUID LEAKAGE CHECK
1. Clean area suspected of leaking. — for example, mating surface
of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in “D” posi-
tion and wait a few minutes.
3. Stop engine.
4. Check for fresh leakage.
FLUID CONDITION CHECK
FLUID LEVEL CHECK
Refer to “Checking A/T Fluid”,AT-13, "A/T FLUID".
SAT767B
SAT288G
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination — Road water
entering through filler tube or breather
Varnished fluid, light to dark brown and
tackyOxidation — Over or under filling, —
Overheating
SAT638A

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-335
[EXC.F/EURO-OBD]
D
E
F
G
H
I
J
K
L
MA
B
AT
Vehicle will not run in any position.ON vehicle1. Fluid levelAT-286,
"FLUID
LEVEL
CHECK"
¬
2. Control cable adjustmentAT-456,
"Control
Cable
Adjustment"
¬
3. Line pressure testAT-290,
"Line Pres-
sure Test"
¬
4. Line pressure solenoid valveAT-436,
"LINE
PRES-
SURE
SOLENOID
VA LV E"
AT-186,
"DTC P0745
LINE PRES-
SURE
SOLENOID
VA LV E"
OFF vehicle5. Oil pumpAT-485, "
Oil
Pump"¬
6. High clutchAT-507,
"High
Clutch"
¬
7. Brake bandAT-530,
"Band
Servo Pis-
ton Assem-
bly"
¬
8. Low & reverse brakeAT-518,
"Low&
Reverse
Brake"
¬
9. Torque converterAT-465,
"Locations
of Adjusting
Shims, Nee-
dle Bear-
ings, Thrust
Washers
and Snap
Rings"
¬
10. Parking componentsAT-461,
"Compo-
nents"
¬
Transmission noise in “D”, “2”, “1”
and “R” positions.ON vehicle 1. Fluid levelAT-286,
"FLUID
LEVEL
CHECK"
¬
OFF vehicle 2. Torque converterAT-465,
"Locations
of Adjusting
Shims, Nee-
dle Bear-
ings, Thrust
Washers
and Snap
Rings"
¬ Symptom Condition Diagnostic ItemReference Page
Except for
Euro-OBDEURO-OBD

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-339
[EXC.F/EURO-OBD]
D
E
F
G
H
I
J
K
L
MA
B
ATLarge shock changing from “12”to
“1
1” in “1” position.ON vehicle 1. Control valve assemblyAT-454,
"Control
Va lv e
Assembly
and Accu-
mulators"
¬
OFF vehicle 2. Low & reverse brakeAT-518,
"Low&
Reverse
Brake"
¬
Transmission overheats. ON vehicle1. Fluid levelAT-286,
"FLUID
LEVEL
CHECK"
¬
2. Engine idling rpm"EC-XX",
“Idle Speed
and Ignition
Timin g”¬
3. Throttle position sensor (Accelerator
pedal position (App) sensor) AdjustmentEC-154, "
DTC P0121 APP
SENSOR"
4. Line pressure testAT-290,"Line Pres-
sure Test"
¬
5. Line pressure solenoid valveAT-436,
"LINE
PRES-
SURE
SOLENOID
VA LV E"
AT-186,
"DTC P0745
LINE PRES-
SURE
SOLENOID
VA LV E"
6. Control valve assemblyAT-454,
"Control
Va lv e
Assembly
and Accu-
mulators"
¬ Symptom Condition Diagnostic ItemReference Page
Except for
Euro-OBDEURO-OBD

AT-518
[ALL]
REPAIR FOR COMPONENT PARTS
Low & Reverse Brake
ECS004M8
COMPONENTS
DISASSEMBLY
1. Check operation of low & reverse brake.
a. Apply compressed air to oil hole of transmission case.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:
lD-ring might be damaged.
lFluid might be leaking past piston check ball.
2. In order to remove piston, apply compressed air to oil hole of
retainer while holding piston.
lApply air gradually and allow piston to come out evenly.
3. Remove D-rings from piston.
SCIA0806E
SAT147F
SAT149F
SAT150F

CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
CL
CLUTCH
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tool ......................................... 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
CLUTCH PEDAL ........................................................ 5
On-vehicle Inspection and Adjustment ..................... 5
HEIGHT ADJUSTMENT ....................................... 5
CLUTCH SWITCH POSITION ADJUSTMENT ..... 5
FREE PLAY INSPECTION .................................... 6
CLEARANCE CHECK ........................................... 6
Removal and Installation .......................................... 6
INSPECTION AFTER REMOVAL ......................... 7
CLUTCH FLUID .......................................................... 8
Air Bleeding Procedure ............................................ 8
CLUTCH MASTER CYLINDER .................................. 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10
OPERATING CYLINDER ...........................................11Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSTALLATION ................................................... 11
Disassembly and Assembly .................................... 11
DISASSEMBLY ................................................... 11
INSPECTION AFTER DISASSEMBLY ................ 11
ASSEMBLY ......................................................... 11
CLUTCH PIPING ....................................................... 12
Removal and Installation ........................................ 12
CLUTCH RELEASE MECHANISM ........................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVEL ....................... 13
INSTALLATION ................................................... 13
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL... 15
Removal and Installation ........................................ 15
REMOBAL ........................................................... 15
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 17
Clutch Control System ............................................ 17
Clutch Master Cylinder ........................................... 17
Clutch Operating Cylinder ...................................... 17
Clutch Disk ............................................................. 17
Clutch Cover ........................................................... 17
Clutch Pedal ........................................................... 17

EC-32
[QR (WITH EURO-OBD)]
BASIC SERVICE PROCEDURE
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
lBattery voltage: More than 12.9V (At idle)
lEngine coolant temperature: 70 - 100°C (158 - 212°F)
lPNP switch: ON
lElectric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
lSteering wheel: Neutral (Straight-ahead position)
lVehicle speed: Stopped
lTransmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. PerformEC-31, "Accelerator Pedal Released Position Learning".
2. PerformEC-31, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good
order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF452Y
SEF454Y