fuel pump NISSAN X-TRAIL 2003 Service Repair Manual

DTC P0088 FUEL SYSTEM
EC-955
[YD (WITH EURO-OBD)]
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4. REPLACE FUEL PUMP
1. Replace fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END
5. CHECK INTERMITTENT INCIDENT
Refer to EC-936, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationEBS01180
FUEL INJECTOR
Refer to EM-157, "INJECTION TUBE AND FUEL INJECTOR" .
FUEL PUMP
Refer to EM-161, "FUEL PUMP" .

EC-956
[YD (WITH EURO-OBD)]
DTC P0089 FUEL PUMP

DTC P0089 FUEL PUMPPFP:16700
On Board Diagnosis LogicEBS01181
DTC Confirmation ProcedureEBS01182
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Let engine idle for at least 30 seconds.
4. If 1st trip DTC is detected, go to EC-956, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureEBS01183
1. CHECK FUEL TRANSPORT PUMP OPERATION
Perform Diagnostic Procedure for fuel transport pump. Refer to EC-1194
.
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of Diagnostic Procedure for fuel transport pump.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0089 Fuel pump performanceFuel pressure is too much higher than the target
value.

Fuel pump

Air mixed with fuel

Lack of fuel

Fuel rail pressure sensor

Fuel transport pump operation
SEF817Y

DTC P0089 FUEL PUMP
EC-957
[YD (WITH EURO-OBD)]
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2. PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. Perform EC-956, "
DTC Confirmation Procedure" , again.
7. Is 1st trip DTC detected again?
With GST
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select MODE 4 with GST.
5. Touch “ERASE”.
6. Perform EC-956, "
DTC Confirmation Procedure" , again.
7. Is 1st trip DTC detected again?
Ye s o r N o
Ye s > > G O T O 3 .
No >>INSPECTION END
3. CHECK FUEL RAIL PRESSURE SENSOR
Refer to EC-1002, "
Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace fuel rail.
4. CHECK FUEL PUMP
Perform EC-1094, "
DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. REPLACE FUEL PUMP
1. Replace Fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END
6. CHECK INTERMITTENT INCIDENT
Refer to EC-936, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END

EC-958
[YD (WITH EURO-OBD)]
DTC P0089 FUEL PUMP

Removal and InstallationEBS01184
FUEL PUMP
Refer to EM-161, "FUEL PUMP" .

DTC P0093 FUEL SYSTEM
EC-959
[YD (WITH EURO-OBD)]
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DTC P0093 FUEL SYSTEMPFP:17520
On Board Diagnosis LogicEBS01185
DTC Confirmation ProcedureEBS01186
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and keep engine speed more than 4,000 rpm for at
least 5 seconds.
4. If 1st trip DTC is detected, go to EC-959, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureEBS01187
1. CHECK FUEL TRANSPORT PUMP OPERATION
Perform Diagnostic Procedure for fuel transport pump. Refer to EC-1194
.
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of Diagnostic Procedure for fuel transport pump.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0093 Fuel system leakECM detects a fuel system leak.
(The relation between the output voltage to the
fuel pump and input voltage from the fuel rail
pressure sensor is out of the normal range.)

Fuel pump

Fuel rail

Fuel pipe

Fuel rail pressure relief valve

Air mixed with fuel

Lack of fuel

Fuel transport pump operation
SEF817Y

EC-960
[YD (WITH EURO-OBD)]
DTC P0093 FUEL SYSTEM

2. PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. Perform EC-959, "
DTC Confirmation Procedure" , again.
7. Is 1st trip DTC detected again?
With GST
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select MODE 4 with GST.
5. Touch “ERASE”.
6. Perform EC-959, "
DTC Confirmation Procedure" , again.
7. Is 1st trip DTC detected again?
Ye s o r N o
Yes >> GO TO 3.
No >>INSPECTION END
3. CHECK FUEL LINE FOR LEAK
1. Start engine.
2. Visually check the following for fuel leak.
–Fuel tube from fuel pump to fuel rail
–Fuel rail
–Fuel tube from fuel rail to fuel injector
3. Also check for improper connection or pinches.
OK or NG
OK >> GO TO 4.
NG >> Repair malfunctioning part.
4. CHECK FUEL RAIL PRESSURE RELIEF VALVE
Refer to EC-961, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel rail.
5. CHECK INTERMITTENT INCIDENT
Refer to EC-936, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace.

DTC P0093 FUEL SYSTEM
EC-961
[YD (WITH EURO-OBD)]
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EC

6. REPLACE FUEL PUMP
1. Replace fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END
Component InspectionEBS011V0
FUEL RAIL PRESSURE RELIEF VALVE
With CONSULT-II
WARNING:

Confirm that the engine is cooled down and there are no fire hazards near the vehicle.

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out.
1. Turn ignition switch OFF.
2. Remove fuel hose from fuel rail pressure relief valve.
3. Attach a blind cap or plug to removed hose.
4. Turn ignition switch ON.
5. Select “PRES REGULATOR” in “ACTIVE TEST MODE” with
CONSULT-II.
6. Start engine and keep engine speed 2,000 rpm.
7. Raise fuel pressure to 160 MPa with touching “UP” or “Qu” on
the CONSULT-II screen.
8. Confirm that the fuel does not come out from the fuel rail pres-
sure relief valve.
WARNING:

Be careful not to allow leaked fuel to contaminate engine
compartment. Especially, ensure to keep engine mount
insulator clear of fuel.

If the fuel comes out, stop the engine immediately.
Without CONSULT-II
WARNING:

Confirm that the engine is cooled down and there are no fire hazards near the vehicle.

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out.
1. Turn ignition switch OFF.
2. Remove fuel hose from fuel rail pressure relief valve.
3. Attach a blind cap or plug to removed hose.
4. Start engine and keep engine speed more than 4,000 rpm for at
least 5 seconds.
5. Confirm that the fuel does not come out from the fuel rail pres-
sure relief valve.
WARNING:

Be careful not to allow leaked fuel to contaminate engine
compartment. Especially, ensure to keep engine mount
insulator clear of fuel.

If the fuel comes out, stop the engine immediately.
PBIB1941E
PBIB0587E
PBIB1941E

EC-962
[YD (WITH EURO-OBD)]
DTC P0093 FUEL SYSTEM

Removal and InstallationEBS01188
FUEL RAIL
Refer to EM-157, "INJECTION TUBE AND FUEL INJECTOR" .
FUEL PUMP
Refer to EM-161, "FUEL PUMP" .

DTC P0182, P0183 FUEL PUMP TEMPERATURE SENSOR
EC-993
[YD (WITH EURO-OBD)]
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DTC P0182, P0183 FUEL PUMP TEMPERATURE SENSORPFP:16700
DescriptionEBS01195
Fuel pump temperature sensor is built in the fuel pump. The sensor detects the fuel temperature in the fuel
pump and calibrates the fuel injection amount change by fuel temperature.
CONSULT-II Reference Value in Data Monitor ModeEBS01196
Specification data are reference values.
ECM Terminals and Reference ValueEBS01197
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS01198
DTC Confirmation ProcedureEBS01199
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-995, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
FUEL TEMP SEN

Engine: After warming up More than 40°C (104°F)
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
50 PUFuel pump temperature
sensor[Engine is running]

Warm-up conditionApproximately 0.3 - 5.3V
Output voltage varies with fuel
pump temperature
69 BFuel pump temperature
sensor ground[Ignition switch ON]Approximately 0.3V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0182Fuel pump temperature
sensor circuit low inputAn excessively low voltage from the sensor is
sent to ECM.

Harness or connectors
(The sensor circuit is open or
shorted.)

Fuel pump temperature sensor P0183Fuel pump temperature
sensor circuit high inputAn excessively high voltage from the sensor is
sent to ECM.
SEF817Y

EC-994
[YD (WITH EURO-OBD)]
DTC P0182, P0183 FUEL PUMP TEMPERATURE SENSOR

Wiring DiagramEBS0119A
TBWA0572E