light NISSAN X-TRAIL 2003 Service Owner's Manual

EM-232
[YD22DDTi]
CYLINDER BLOCK


If corrected, measure the bearing oil clearance of the corrected journal and/or pin. Then select the main
bearing or connecting rod bearing. Refer to EM-233, "
MAIN BEARING OIL CLEARANCE" and/or EM-
232, "CONNECTING ROD BEARING OIL CLEARANCE" .
CRANKSHAFT RUNOUT

Place V-block onto surface plate to support journals at both ends
of crankshaft.

Position dial gauge vertically onto No. 3 journal.

Rotate crankshaft to read needle movement on dial gauge.
(Total indicator reading)

If it exceeds the limit, replace crankshaft.
CONNECTING ROD BEARING OIL CLEARANCE
Method by Measurement

Install connecting rod bearings to connecting rod and cap, and
tighten connecting nuts to the specified torque. Refer to EM-217,
"ASSEMBLY" . Use inside micrometer to measure connecting
rod bearing inner diameter.
(Bearing clearance) = (Connecting rod bearing inner diameter) −
(Crankshaft pin outer diameter)

If clearance exceeds the standard, select proper connecting rod
bearing according to connecting rod big end diameter and
crankshaft pin outer diameter to obtain specified bearing oil
clearance. Refer to EM-223, "
HOW TO SELECT CONNECTING
ROD BEARING" .
Method of Using Plastigage

Remove contamination such as engine oil, dust completely from
crankshaft pins and each bearing surface.

Cut plastigage slightly shorter than bearing width, place it in
crankshaft direction, avoiding oil holes.

Install connecting rod bearings to caps, and tighten connecting
rod nuts to the specified torque.
CAUTION:
Do not rotate crankshaft.

Remove connecting rod caps and bearings, and measure plasti-
gage width using scale on plastigage bag.
NOTE:
If out of specification, take same action mentioned in “Method by Measurement”.Standard : 0.05 mm (0.0020 in)
Limit : 0.10 mm (0.0039 in)
FEM116
Standard : 0.031 - 0.061 mm (0.0012 - 0.0024 in)
PBIC1642E
EM142

CYLINDER BLOCK
EM-233
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM

MAIN BEARING OIL CLEARANCE
Method by Measurement

Install main bearings to cylinder block and bearing cap, and
tighten the bolts to the specified torque. Refer to EM-217,
"ASSEMBLY" . Then, measure the inner diameter of main bear-
ings.
(Bearing clearance) = (Bearing inner diameter) − (Crankshaft
journal outer diameter)

If out of the standard, check main bearing housing inner diame-
ter and crankshaft journal outer diameter, and select appropriate
main bearing to adjust clearance to specifications. Refer to EM-
224, "HOW TO SELECT MAIN BEARING" .
Method of Using Plastigage

Remove contamination such as engine oil and dust completely
from crankshaft journals and each bearing surface.

Cut plastigage slightly shorter than bearing width. Place it in
crankshaft turning direction, avoiding oil holes.

Install main bearings and bearing cap and tighten to the speci-
fied torque. Refer to EM-217, "
ASSEMBLY" for the tightening
procedure.
CAUTION:
Do not rotate crankshaft.

Remove main bearings and bearing caps, and measure plasti-
gage width using scale on plastigage bag.
NOTE:
If out of specification, take same action mentioned in “Method by Measurement”.
CRUSH HEIGHT OF MAIN BEARING

When bearing cap is removed after being tightened to the speci-
fied torque with main bearings installed, the tip end of bearing
must protrude. Refer to EM-217, "
ASSEMBLY" .

If out of the standard, replace main bearings.
CRUSH HEIGHT OF CONNECTING ROD BEARING

When connecting rod bearing cap is removed after being tight-
ened to the specified torque with connecting rod bearings
installed, the tip end of bearing must protrude. Refer to EM-217,
"ASSEMBLY" .

If out of the standard, replace connecting rod bearings.Standard : 0.039 - 0.066 mm (0.0015 - 0.0026 in)
PBIC1644E
EM142
Standard : There must be crush height.
SEM502G
Standard : There must be crush height.
PBIC1646E

PRECAUTIONS
LU-3
[QR]
C
D
E
F
G
H
I
J
K
L
MA
LU

[QR]PRECAUTIONSPFP:00001
Precautions for Liquid GasketEBS011UN
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.

Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.

Within five minutes of liquid gasket application, install the mat-
ing component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nuts after the installation.

Wait 30 minutes or more after installation before refilling
engine oil and engine coolant.
PBIC2160E

PRECAUTIONS
LU-17
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
LU

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Liquid GasketEBS011SZ
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the gasket application surface and the mating surface.

Remove the liquid gasket completely from the gasket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.

Within five minutes of gasket application, install the mating com-
ponent.

If the liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts and nuts after the installation.

Wait 30 minutes or more after installation before filling the
engine with engine oil and engine coolant.
PBIC2160E

PRECAUTIONS
CO-3
[QR]
C
D
E
F
G
H
I
J
K
L
MA
CO

[QR]PRECAUTIONSPFP:00001
Precautions for Liquid GasketEBS00MRX
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.

Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.

Within five minutes of liquid gasket application, install the mat-
ing component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nuts after the installation.

Wait 30 minutes or more after installation before refilling
engine oil and engine coolant.
PBIC2160E

PRECAUTIONS
CO-25
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
CO

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS01276
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.

Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.

Within five minutes of liquid gasket application, install the mat-
ing component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nuts after the installation.

After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
PBIC2160E

INDEX FOR DTC
EC-19
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC

[QR (WITH EURO-OBD)]INDEX FOR DTCPFP:00024
Alphabetical IndexEBS010KY
Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the Type approval number on the
identification plate. Refer to GI-44, "
IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-132, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
Items
(CONSULT-II screen terms)DTC*
1
TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3
A/T 1ST GR FNCTN P0731 0731 2×AT-125
A/T 2ND GR FNCTN P0732 0732 2×AT-130
A/T 3RD GR FNCTN P0733 0733 2×AT-135
A/T 4TH GR FNCTN P0734 0734 2×AT-140
APP SEN 1/CIRC P2122 2122 1×EC-386
APP SEN 1/CIRC P2123 2123 1×EC-386
APP SEN 2/CIRC P2127 2127 1×EC-393
APP SEN 2/CIRC P2128 2128 1×EC-393
APP SENSOR P2138 2138 1×EC-409
ATF TEMP SEN/CIRC P0710 0710 2×AT-106
BRAKE SW/CIRCUIT P1805 1805 2 —EC-380
CAN COMM CIRCUIT U1000
1000*51×EC-132
CAN COMM CIRCUIT U1001
1001*52—EC-132
CKP SEN/CIRCUIT P0335 0335 2×EC-247
CMP SEN/CIRC-B1 P0340 0340 2×EC-254
CTP LEARNING P1225 1225 2 —EC-364
CTP LEARNING P1226 1226 2 —EC-366
CYL 1 MISFIRE P0301 0301 2×EC-237
CYL 2 MISFIRE P0302 0302 2×EC-237
CYL 3 MISFIRE P0303 0303 2×EC-237
CYL 4 MISFIRE P0304 0304 2×EC-237
ECM P0605 0605 1 or 2× or —EC-279
ECM BACK UP/CIRC P1065 1065 2×EC-282
ECT SEN/CIRCUIT P0117 0117 1×EC-162
ECT SEN/CIRCUIT P0118 0118 1×EC-162
ENG OVER TEMP P1217 1217 1×EC-348
ENGINE SPEED SIG P0725 0725 2×AT- 11 9
ETC ACTR P1121 1121 1×EC-290
ETC FUNCTION/CIRC P1122 1122 1×EC-292
E T C M O T P 11 2 8 11 2 8 1×EC-310
ETC MOT PWR P1124 1124 1×EC-302
ETC MOT PWR P1126 1126 1×EC-302
FUEL SYS-LEAN-B1 P0171 0171 2×EC-216
FUEL SYS-RICH-B1 P0172 0172 2×EC-223
HO2S1 (B1) P0132 0132 2×EC-176

EC-20
[QR (WITH EURO-OBD)]
INDEX FOR DTC

HO2S1 (B1) P0133 0133 2×EC-183
HO2S1 (B1) P0134 0134 2×EC-193
HO2S1 (B1) P1143 1143 2×EC-318
HO2S1 (B1) P1144 1144 2×EC-324
HO2S1 HTR (B1) P0031 0031 2×EC-138
HO2S1 HTR (B1) P0032 0032 2×EC-138
HO2S2 (B1) P0138 0138 2×EC-201
HO2S2 (B1) P0139 0139 2×EC-208
HO2S2 (B1) P1146 1146 2×EC-330
HO2S2 (B1) P1147 1147 2×EC-338
HO2S2 HTR (B1) P0037 0037 2×EC-144
HO2S2 HTR (B1) P0038 0038 2×EC-144
IAT SEN/CIRCUIT P0112 0112 2×EC-156
IAT SEN/CIRCUIT P0113 0113 2×EC-156
INT/V TIM CONT-B1 P0011 0011 2 —EC-135
I N T / V T I M V / C I R - B 1 P 1111 1111 2×EC-286
KNOCK SEN/CIRC-B1 P0327 0327 2 —EC-242
KNOCK SEN/CIRC-B1 P0328 0328 2 —EC-242
L/PRESS SOL/CIRC P0745 0745 2×AT- 1 5 4
MAF SEN/CIRCUIT P0102 0102 1×EC-149
MAF SEN/CIRCUIT P0103 0103 1×EC-149
MULTI CYL MISFIRE P0300 0300 2×EC-237
NATS MALFUNCTION P1610 - P1615 1610 - 1615 2 —EC-64
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.No DTC
Flashing*4—
Flashing*4EC-517
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P0000 0000———
O/R CLTCH SOL/CIRC P1760 1760 2×AT- 1 7 8
P-N POS SW/CIRCUIT P1706 1706 2×EC-373
PNP SW/CIRC P0705 0705 2×AT- 1 0 0
PURG VOLUME CONT/V P0444 0444 2×EC-265
PURG VOLUME CONT/V P0445 0445 2×EC-265
PW ST P SEN/CIRC P0550 0550 2 —EC-274
SENSOR POWER/CIRC P1229 1229 1×EC-368
SFT SOL A/CIRC P0750 0750 1×AT- 1 6 1
SFT SOL B/CIRC P0755 0755 1×AT- 1 6 7
TCC SOLENOID/CIRC P0740 0740 2×AT- 1 4 8
TCS C/U FUNCTN*6P1211 1211 2 —EC-346
TCS/CIRC*6P1212 1212 2 —EC-347
TP SEN 1/CIRC P0222 0222 1×EC-229
TP SEN 1/CIRC P0223 0223 1×EC-229
Items
(CONSULT-II screen terms)DTC*
1
TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3

INDEX FOR DTC
EC-21
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC

*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*4: When engine is running.
*5: The troubleshooting for this DTC needs CONSULT-II.
*6: For models with ESP system.
DTC No. IndexEBS010KZ
NOTE:
If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-132, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
TP SEN 2/CIRC P0122 0122 1×EC-168
TP SEN 2/CIRC P0123 0123 1×EC-168
TP SENSOR P2135 2135 1×EC-401
TP SEN/CIRC A/T P1705 1705 1×AT-173
TW CATALYST SYS-B1 P0420 0420 2×EC-261
V/SP SEN (A/T OUT) P1720 1720 2 —EC-378
VEH SPD SEN/CIR AT P0720 0720 2×AT- 11 2
VEH SPEED SEN/CIRC P0500 0500 2×EC-272
Items
(CONSULT-II screen terms)DTC*
1
TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3
DTC*1
Items
(CONSULT-II screen terms)TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3
No DTC
Flashing*4NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.—
Flashing*4EC-517
U1000
1000*5CAN COMM CIRCUIT 1×EC-132
U1001
1001*5CAN COMM CIRCUIT 2 —EC-132
P0000 0000NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.———
P0011 0011 INT/V TIM CONT-B1 2 —EC-135
P0031 0031 HO2S1 HTR (B1) 2×EC-138
P0032 0032 HO2S1 HTR (B1) 2×EC-138
P0037 0037 HO2S2 HTR (B1) 2×EC-144
P0038 0038 HO2S2 HTR (B1) 2×EC-144
P0102 0102 MAF SEN/CIRCUIT 1×EC-149
P0103 0103 MAF SEN/CIRCUIT 1×EC-149
P0112 0112 IAT SEN/CIRCUIT 2×EC-156
P0113 0113 IAT SEN/CIRCUIT 2×EC-156
P0117 0117 ECT SEN/CIRCUIT 1×EC-162
P0118 0118 ECT SEN/CIRCUIT 1×EC-162
P0122 0122 TP SEN 2/CIRC 1×EC-168
P0123 0123 TP SEN 2/CIRC 1×EC-168
P0132 0132 HO2S1 (B1) 2×EC-176
P0133 0133 HO2S1 (B1) 2×EC-183
P0134 0134 HO2S1 (B1) 2×EC-193

EC-22
[QR (WITH EURO-OBD)]
INDEX FOR DTC

P0138 0138 HO2S2 (B1) 2×EC-201
P0139 0139 HO2S2 (B1) 2×EC-208
P0171 0171 FUEL SYS-LEAN-B1 2×EC-216
P0172 0172 FUEL SYS-RICH-B1 2×EC-223
P0222 0222 TP SEN 1/CIRC 1×EC-229
P0223 0223 TP SEN 1/CIRC 1×EC-229
P0300 0300 MULTI CYL MISFIRE 2×EC-237
P0301 0301 CYL 1 MISFIRE 2×EC-237
P0302 0302 CYL 2 MISFIRE 2×EC-237
P0303 0303 CYL 3 MISFIRE 2×EC-237
P0304 0304 CYL 4 MISFIRE 2×EC-237
P0327 0327 KNOCK SEN/CIRC-B1 2 —EC-242
P0328 0328 KNOCK SEN/CIRC-B1 2 —EC-242
P0335 0335 CKP SEN/CIRCUIT 2×EC-247
P0340 0340 CMP SEN/CIRC-B1 2×EC-254
P0420 0420 TW CATALYST SYS-B1 2×EC-261
P0444 0444 PURG VOLUME CONT/V 2×EC-265
P0445 0445 PURG VOLUME CONT/V 2×EC-265
P0500 0500 VEH SPEED SEN/CIRC 2×EC-272
P0550 0550 PW ST P SEN/CIRC 2 —EC-274
P0605 0605 ECM 1 or 2× or —EC-279
P0705 0705 PNP SW/CIRC 2×AT-100
P0710 0710 ATF TEMP SEN/CIRC 2×AT-106
P0720 0720 VEH SPD SEN/CIR AT 2×AT- 11 2
P0725 0725 ENGINE SPEED SIG 2×AT- 11 9
P0731 0731 A/T 1ST GR FNCTN 2×AT-125
P0732 0732 A/T 2ND GR FNCTN 2×AT-130
P0733 0733 A/T 3RD GR FNCTN 2×AT-135
P0734 0734 A/T 4TH GR FNCTN 2×AT-140
P0740 0740 TCC SOLENOID/CIRC 2×AT-148
P0745 0745 L/PRESS SOL/CIRC 2×AT-154
P0750 0750 SFT SOL A/CIRC 1×AT-161
P0755 0755 SFT SOL B/CIRC 1×AT-167
P1065 1065 ECM BACK UP/CIRC 2×EC-282
P 1111 1111 I N T / V T I M V / C I R - B 1 2×EC-286
P1121 1121 ETC ACTR 1×EC-290
P1122 1122 ETC FUNCTION/CIRC 1×EC-292
P1124 1124 ETC MOT PWR 1×EC-302
P1126 1126 ETC MOT PWR 1×EC-302
P1128 1128 ETC MOT 1×EC-310
P1143 1143 HO2S1 (B1) 2×EC-318
P1144 1144 HO2S1 (B1) 2×EC-324
DTC*1
Items
(CONSULT-II screen terms)TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3