engine coolant NISSAN X-TRAIL 2003 Service Manual PDF

ENGINE COOLANT
CO-33
[YD22DDTi]
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7. Repeat steps 2 through 5 two or more times with radiator cap installed until engine coolant level no longer
drops.
8. Check cooling system for leaks with engine running.
9. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between COOL and WARM.

Sound may be noticeable at heater unit.
10. Repeat step 9 three times.
11. If sound is heard, bleed air from cooling system by repeating steps 2 through 5 until engine coolant level
no longer drops.

Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down.
5. Drain water from the system. Refer to CO-31, "
DRAINING ENGINE COOLANT" .
6. Repeat steps 1 through 5 until clear water begins to drain from radiator.

CO-34
[YD22DDTi]
RADIATOR

RADIATORPFP:21400
Removal and InstallationEBS00BB0
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from radiator.
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-31, "DRAINING ENGINE COOLANT" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Disconnect radiator hose (upper and lower), reservoir tank hose and radiator mounting bracket.
3. Remove radiator and cooling fan assembly.
CAUTION:
Do not damage or scratch radiator core when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter (special service tool:
EG17650301) and the radiator cap tester (commercial service tool). Refer to CO-31, "
CHECKING RADIA-
TOR SYSTEM FOR LEAKS" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
1. Radiator 2. Radiator mounting bracket 3. Mounting rubber (upper)
4. Radiator cap 5. Mounting rubber (lower) 6. O-ring
7. Drain plug 8. Radiator hose (lower) 9. Cooling fan assembly
10. Reservoir tank bracket 11. Reservoir tank 12. Reservoir tank hose
13. Radiator hose (upper)
PBIC2383E

RADIATOR
CO-35
[YD22DDTi]
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Checking Radiator Cap EBS011WM
1. Pull negative-pressure valve to open it and make sure that it
closes completely when released.

Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.

Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
2. Check radiator cap relief pressure.

When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter (spe-
cial service tool), apply engine coolant to the cap seal
surface.

Replace radiator cap if there is an unusualness in negative-
pressure valve, or if the relief pressure fall below the limit.
Checking RadiatorEBS011WN
Check radiator for mud or clogging. If necessary, clean radiator as follows.

Be careful not to bend or damage the radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downwards.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.

Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.
SMA967B
Standard:
78 - 98 kPa (0.78 - 0.98 bar, 0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.59 bar, 0.6 kg/cm
2 , 9 psi)
SLC755AC

CO-36
[YD22DDTi]
COOLING FAN

COOLING FANPFP:21140
Removal and InstallationEBS011WO
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-31, "Changing Engine Coolant" .
CAUTION:
Perform when engine is cold.
2. Remove air duct (inlet) and air duct assembly. Refer to EM-133, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-12, "
RADIATOR" .
CAUTION:
Do not spill engine coolant on drive belt.
4. Disconnect harness connectors from fan motors, and move them to aside.
5. Remove radiator cooling fan assembly. Refer to CO-34, "
RADIATOR" .
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Install in the reverse order of removal.

Cooling fans are controlled by ECM. For details, refer to EC-1011, "DTC P0217 ENGINE OVER TEM-
PERATURE" (WITH EURO-OBD), EC-1320, "DTC P0217 ENGINE OVER TEMPERATURE" (WITHOUT
EURO-OBD).
DISASSEMBLY AND ASSEMBLY
Disassembly
1. Remove cooling fans.
2. Remove cooling fan motors from cooling fan shroud.
1. Cooling fan motors 2. Cooling fan shroud 3. Cooling fan (RH)
4. Cooling fan (LH)
PBIC2252E

CO-42
[YD22DDTi]
WATER PUMP

WATE R P U M PPFP:21020
Removal and InstallationEBS00BB4
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
REMOVAL
1. Remove RH engine undercover.
2. Remove drive belt. Refer to EM-131, "
DRIVE BELTS" .
3. Drain engine coolant. Refer to CO-31, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
4. Support the bottom of oil pan with a floor jack etc, and remove RH engine mounting insulator (front side of
engine). Refer to EM-208, "
ENGINE ASSEMBLY" .
5. Remove water pump pulley.

Loosen the pulley bolts after fixing the pulley using a screwdriver etc.
6. Remove RH engine mounting bracket.
7. Remove water pump.

Engine coolant will leak from cylinder block, so have a receptacle ready below.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Water pump cannot be disassembled and should be replaced as a unit.
1. Gasket 2. Water pump 3. RH engine mounting bracket
4. Water pump pulley
PBIC2384E

WATER PUMP
CO-43
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INSPECTION AFTER REMOVAL

Visually check if there is no significant dirt or rusting on the
water pump body and vane.

Make sure that there is no looseness in the vane shaft, and that
it turns smoothly when rotated by hand.

If there are any unusualness, replace water pump assembly as
necessary.
INSTALLATION

Install in the reverse order of removal.

Install water pump pulley with the front mark (painted white, used to prevent errors during assembly) fac-
ing the front of engine. Refer to CO-42, "
WATER PUMP" .
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter (special service tool:
EG17650301) and the radiator cap tester (commercial service tool). Refer to CO-31, "
CHECKING RADIA-
TOR SYSTEM FOR LEAKS" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
SBIA0132E

CO-44
[YD22DDTi]
THERMOSTAT AND WATER PIPING

THERMOSTAT AND WATER PIPINGPFP:21200
Removal and InstallationEBS00BK9
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high pressure engine
coolant escaping from radiator.
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-31, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
3. Remove radiator hose (lower) from water inlet side. Refer to CO-34, "
RADIATOR" .
4. Remove water inlet and thermostat.
5. Remove thermostat housing.
1. Heater return pipe 2. Gasket 3. Thermostat housing
4. Thermostat 5. Rubber ring 6. Water inlet
7. Water inlet pipe 8. Radiator hose (lower)
PBIC2018E

THERMOSTAT AND WATER PIPING
CO-45
[YD22DDTi]
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INSPECTION AFTER REMOVAL
Thermostat

Place a string so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the full-open lift amount.

After checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature.
Standard values

If out of the standard, replace thermostat.
INSTALLATION
Note the following, and install in the reverse order of removal.

Install the thermostat with the whole circumference of each
flange part fit securely inside the rubber ring.

Install the thermostat with the jiggle valve facing upwards.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter (special service tool:
EG17650301) and the radiator cap tester (commercial service tool). Refer to CO-31, "
CHECKING RADIA-
TOR SYSTEM FOR LEAKS" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
SLC252B
Item Thermostat
Valve opening temperature 80 - 84°C (176 - 183° F)
Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203 °F)
Valve closing temperature More than 77°C (171°F)
JLC300B

CO-46
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00CU0
CAPACITY
Unit: (lmp qt)
THERMOSTAT
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at MAX level) Approx 9.5 (8-3/8)
Reservoir tank0.6 (1/2)
Valve opening temperature 80 - 84°C (176 - 183°F)
Full open lift amount More than 10 mm/ 95°C (0.39 in/203°F)
Valve closing temperature More than 77°C (171°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Air relief plug6.9 - 7.8 (0.7 - 0.8, 61 - 69)*
Radiator mounting bracket
Cooling fan assembly
Cooling fan (left and right)
Cooling fan motors4.2 (0.42, 37)*
4.2 (0.42, 37)*
3.43 (0.35, 30)*
4.41 (0.45, 39)*
Water pump
Water pump pulley
Water inlet
Thermostat housing
Water inlet pipe
Heater return pipe26.5 (2.7, 20)
8.5 (0.86, 75)*
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)

EC-5
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ECA
Diagnostic Procedure ........................................... 382
Component Inspection ......................................... 384
DTC P2122, P2123 APP SENSOR ........................ 386
Component Description ........................................ 386
CONSULT-II Reference Value in Data Monitor Mode
. 386
On Board Diagnosis Logic ................................... 386
DTC Confirmation Procedure ............................... 387
Wiring Diagram .................................................... 388
Diagnostic Procedure ........................................... 390
Component Inspection ......................................... 392
Removal and Installation ...................................... 392
DTC P2127, P2128 APP SENSOR ........................ 393
Component Description ........................................ 393
CONSULT-II Reference Value in Data Monitor Mode
. 393
On Board Diagnosis Logic ................................... 393
DTC Confirmation Procedure ............................... 393
Wiring Diagram .................................................... 395
Diagnostic Procedure ........................................... 397
Component Inspection ......................................... 400
Removal and Installation ...................................... 400
DTC P2135 TP SENSOR ........................................ 401
Component Description ........................................ 401
CONSULT-II Reference Value in Data Monitor Mode
. 401
On Board Diagnosis Logic ................................... 401
DTC Confirmation Procedure ............................... 401
Wiring Diagram .................................................... 403
Diagnostic Procedure ........................................... 405
Component Inspection ......................................... 408
Removal and Installation ...................................... 408
DTC P2138 APP SENSOR ..................................... 409
Component Description ........................................ 409
CONSULT-II Reference Value in Data Monitor Mode
. 409
On Board Diagnosis Logic ................................... 409
DTC Confirmation Procedure ............................... 410
Wiring Diagram ..................................................... 411
Diagnostic Procedure ........................................... 413
Component Inspection ......................................... 416
Removal and Installation ...................................... 416
IGNITION SIGNAL .................................................. 417
Component Description ........................................ 417
Wiring Diagram .................................................... 418
Diagnostic Procedure ........................................... 421
Component Inspection ......................................... 426
Removal and Installation ...................................... 427
INJECTOR CIRCUIT ............................................... 428
Component Description ........................................ 428
CONSULT-II Reference Value in Data Monitor Mode
. 428
Wiring Diagram .................................................... 429
Diagnostic Procedure ........................................... 430
Component Inspection ......................................... 433
Removal and Installation ...................................... 433
VIAS ........................................................................ 434
Description ........................................................... 434
CONSULT-II Reference Value in Data Monitor Mode .435
Wiring Diagram .....................................................436
Diagnostic Procedure ...........................................438
Component Inspection ..........................................441
Removal and Installation ......................................442
FUEL PUMP CIRCUIT ............................................443
Description ............................................................443
CONSULT-II Reference Value in Data Monitor Mode
.443
Wiring Diagram .....................................................444
Diagnostic Procedure ...........................................447
Component Inspection ..........................................450
Removal and Installation ......................................450
REFRIGERANT PRESSURE SENSOR ..................451
Component Description ........................................451
Wiring Diagram .....................................................452
Diagnostic Procedure ...........................................453
Removal and Installation ......................................455
ELECTRICAL LOAD SIGNAL ................................456
CONSULT-II Reference Value in Data Monitor Mode
.456
Wiring Diagram .....................................................457
Diagnostic Procedure ...........................................464
MI & DATA LINK CONNECTORS ...........................469
Wiring Diagram .....................................................469
EVAPORATIVE EMISSION SYSTEM .....................473
Description ............................................................473
Component Inspection ..........................................476
POSITIVE CRANKCASE VENTILATION ...............478
Description ............................................................478
Component Inspection ..........................................478
SERVICE DATA AND SPECIFICATIONS (SDS) ....480
Fuel Pressure .......................................................480
Idle Speed and Ignition Timing .............................480
Calculated Load Value ..........................................480
Mass Air Flow Sensor ...........................................480
Intake Air Temperature Sensor .............................480
Engine Coolant Temperature Sensor ...................480
Heated Oxygen Sensor 1 Heater .........................480
Heated Oxygen sensor 2 Heater ..........................481
Crankshaft Position Sensor (POS) .......................481
Camshaft Position Sensor (PHASE) ....................481
Throttle Control Motor ...........................................481
Injector ..................................................................481
Fuel Pump ............................................................481
QR (WITHOUT EURO-OBD)
INDEX FOR DTC .....................................................482
Alphabetical Index ................................................482
DTC No. Index ......................................................484
PRECAUTIONS ......................................................486
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................486
On Board Diagnostic (OBD) System of Engine ....486
Precaution ............................................................486
Wiring Diagrams and Trouble Diagnosis ..............489