sensor NISSAN X-TRAIL 2003 Service Repair Manual

EC-1456
[YD (WITHOUT EURO-OBD)]
DTC P2228, P2229 BARO SENSOR

2. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to EC-1224,
"NATS (Nissan Anti-theft System)" .
3. Perform Fuel Pump Learning Valve Clearing. Refer to EC-1221, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END

GLOW CONTROL SYSTEM
EC-1457
[YD (WITHOUT EURO-OBD)]
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GLOW CONTROL SYSTEMPFP:25230
DescriptionEBS0125H
SYSTEM DESCRIPTION
When engine coolant temperature is more than approximately 80°C (176°F), the glow relay turns off.
When coolant temperature is lower than approximately 80°C (176°F):

Ignition switch ON
After ignition switch has turned to ON, the glow relay turns ON for a certain period of time in relation to
engine coolant temperature, allowing current to flow through glow plug.

Cranking
The glow relay turns ON, allowing current to flow through glow plug.

Sta rti ng
After engine has started, current continues to flow through glow plug (after-glow mode) for a certain period
in relation to engine coolant temperature.
The glow indicator lamp turns ON for a certain period of time in relation to engine coolant temperature at the
time glow relay is turned ON.
COMPONENT DESCRIPTION
Glow Plug
The glow plug is provided with a ceramic heating element to obtain a
high-temperature resistance. It glows in response to a signal sent
from the ECM, allowing current to flow through the glow plug via the
glow relay.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
Glow controlGlow lamp
Glow relay
Glow plugs Engine coolant temperature sensor Engine coolant temperature
SEF376Y

EGR VOLUME CONTROL SYSTEM
EC-1465
[YD (WITHOUT EURO-OBD)]
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EGR VOLUME CONTROL SYSTEMPFP:14710
DescriptionEBS0125M
SYSTEM DESCRIPTION
*: These signals are sent to the ECM through CAN communication line.
This system controls flow rate of EGR led from exhaust manifold to intake manifold. The opening of the EGR
by-pass passage in the EGR volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions.
The EGR volume control valve remains close under the following conditions.

Engine stopped

Engine starting

Low engine coolant temperature

High engine speed

Accelerator pedal fully depressed
COMPONENT DESCRIPTION
EGR Volume Control Valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
EGR volume con-
trolEGR volume control
valve Vehicle speed sensor* Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Accelerator pedal position sensor Accelerator pedal position
Mass air flow sensor Amount of intake air
Air conditioner switch
* Air conditioner operation
SEF908Y
SEF411Y

FUEL TRANSPORT PUMP
EC-1487
[YD (WITHOUT EURO-OBD)]
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FUEL TRANSPORT PUMPPFP:17020
DescriptionEBS0126G
SYSTEM DESCRIPTION
Fuel supply entrance of fuel tank is at the left side of fuel tank. The duel at the right side of the fuel tank is sent
to the left side of the fuel tank by fuel transport pump.
When the ECM receives engine revolution signal from the crankshaft position sensor, it knows that the engine
is rotating, and causes the pump operate. If the remainder of the fuel at the right side of the fuel tank
decreases, fuel level switch sends a signal to the ECM. When the ECM receives a signal from the fuel level
switch, the ECM stops the operation of the pump.
The ECM does not directly drive the fuel transport pump. It controls the ON/OFF fuel transport pump relay,
which in turn controls the fuel transport pump.
COMPONENT DESCRIPTION
Fuel Transport Pump
Fuel transport pump sends the fuel from right side of fuel tank to left
side.
Fuel Level Switch
Fuel level switch is assembled in sub fuel level sensor unit. When the remainder of the fuel at the right side of
the fuel tank is less than specified value, the switch is turned OFF.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor Engine speed
Fuel transport pump control Fuel transport pump relay
Fuel level switch Fuel level
Condition Fuel transport pump operation
Engine is running.Operates
Engine is stopped.Stops
The remainder of the fuel in the fuel tank is less than specified value. Stops
PBIB1887E
PBIB0469E

FUEL TRANSPORT PUMP
EC-1491
[YD (WITHOUT EURO-OBD)]
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Diagnostic ProcedureEBS0126J
1. CHECK OVERALL FUNCTION
1. Turn ignition switch OFF.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect sub fuel level sensor unit harness connector.
4. Remove sub fuel level sensor unit.
5. Reconnect sub fuel level sensor unit harness connector.
6. Soak fuel level switch in fuel and check operating sound of fuel
transport pump.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK FUEL TRASPORT PUMP FUNCTION
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Install suitable harness between ECM harness connector termi-
nal 39 and ground.
4. Turn ignition switch ON.
5. Listen the fuel transport pump operating sound.
OK or NG
OK >> GO TO 11.
NG >> GO TO 3.
PBIB1944E
Operating sound should exist.
PBIB2015E
Operating sound should exist.
PBIB2016E

EC-1494
[YD (WITHOUT EURO-OBD)]
FUEL TRANSPORT PUMP

11 . CHECK FUEL LEVEL SWITCH POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect sub fuel level sensor unit harness connector.
4. Check harness continuity between ECM terminal 14 and sub
fuel level sensor unit terminal 2, between sub fuel level sensor
unit terminal 4 and ground. Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
12. DETECT MALFUNCTIONING PART
Check the following.

Harness connector F30, M63

Harness connector M78, B105 (LHD models)

Harness connectors M18, B2 (RHD models)

Harness for open or short between sub fuel level sensor unit and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
13. CHECK FUEL LEVEL SWITCH
Refer to EC-1494, "
Component Inspection"
OK or NG
OK >> GO TO 14.
NG >> Replace sub fuel level sensor unit.
14. CHECK INTERMITTENT INCIDENT
Refer to EC-1260, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT"
>>INSPECTION END
Component InspectionEBS0126K
FUEL TRANSPORT PUMP RELAY
Check continuity between terminals 3 and 5 under the following coni-
tions.Continuity should exist.
PBIB1944E
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No
PBIB0098E

FUEL TRANSPORT PUMP
EC-1495
[YD (WITHOUT EURO-OBD)]
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FUEL TRANSPORT PUMP
1. Remove fuel transport pump.
2. Apply battery voltage between fuel transport pump terminal 1 and 2.
3. Check operating sound of fuel transport pump under the following conditions.
4. Listen fuel transport pump operating sound.
FUEL LEVEL SWITCH
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Check continuity between sub fuel level sensor unit terminal 2
and 4 under the following conditions.
Removal and InstallationEBS0126L
FUEL TRANSPORT PUMP
Refer to FL-23, "FUEL TANK" .
SUB FUEL LEVEL SENSOR UNIT
Refer to FL-19, "FUEL LEVEL SENSOR UNIT" .
Conditions Operating sound
12V direct current supply between fuel transport pump
terminals 1 and 2Ye s
No current supply No
Conditions Continuity
Fuel level switch is soaked in fuel. Yes
Fuel level switch is not soaked in fuel. No
PBIB2015E

EC-1500
[YD (WITHOUT EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00100
General SpecificationsEBS0126P
Mass Air Flow SensorEBS0126Q
Engine Coolant Temperature SensorEBS0126R
Fuel Rail Pressure SensorEBS0126S
Glow PlugEBS0126T
EGR Volume Control ValveEBS0126U
Crankshaft Position Sensor EBS0126V
Refer to EC-1356, "Component Inspection" .
Camshaft Position Sensor EBS0126W
Refer to EC-1368, "Component Inspection" .
EngineYD22DDTi
Idle speed725 ± 25 rpm
Maximum engine speed 4,900 rpm
Supply voltageBattery voltage (11 - 14V)
Ignition switch ON (Engine stopped.) Approx. 0.4V
Idle (Engine is warmed up to normal operating temperature.) 1.5 - 2.0V
2,000 rpm (Engine is warmed up to normal operating tempera-
ture.)2.2 - 2.7V
Temperature °C (°F)Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Supply voltageApproximately 5V
Idle (Engine is warmed up to normal operating temperature.) 1.7 - 2.0V
2,000 rpm (Engine is warmed up to normal operating tempera-
ture.)2.0 - 2.3V
Resistance [at 25°C (77°F)] Ω Approximately 0.8
Resistance [at 25°C (77°F)] Ω13 - 17

FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
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SECTION
A
FL

FUEL SYSTEM
QR
PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
FUEL SYSTEM ........................................................... 3
Checking Fuel Lines ................................................. 3
General Precautions ................................................ 3
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND
FUEL PUMP ASSEMBLY ........................................... 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 7
INSPECTION AFTER INSTALLATION ................. 8
Disassembly and Assembly ..................................... 8
DISASSEMBLY ..................................................... 8
ASSEMBLY ........................................................... 9
FUEL TANK ...............................................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION ................................................... 12
INSPECTION AFTER INSTALLATION ............... 13
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 14
Standard and Limit ................................................. 14
FUEL TANK ......................................................... 14
Tightening Torque ................................................... 14
YD22DDTi
PREPARATION ......................................................... 15
Commercial Service Tools ...................................... 15
FUEL SYSTEM ......................................................... 16
Checking Fuel Lines ............................................... 16
General Precautions ............................................... 16
FUEL FILTER ............................................................ 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 17
Air Bleeding ............................................................ 18
Draining Water from Fuel Filter .............................. 18
FUEL LEVEL SENSOR UNIT ................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 22
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
FUEL TANK .............................................................. 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 24
INSPECTION AFTER INSTALLATION ................ 25
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 26
Standard and Limit .................................................. 26
Tightening Torque ................................................... 26

FL-4
[QR]
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYPFP:17042
Removal and InstallationEBS00KOU
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-3, "
General Pre-
cautions" .
1. Check fuel level on fuel gauge. If gauge indicates more than the
level as shown in the figure (full or almost full), drain fuel from
fuel tank until gauge indicates level as shown in the figure or
below.
NOTE:
Fuel will be spilled when removing main and sub fuel level sen-
sor units for the top of the fuel is above the main and sub fuel
level sensor units installation surface.

As a guide, fuel level becomes the position as shown in the
figure or below when approximately 15 (13-1/4 Imp qt) of
fuel are drained from fuel tank.

In case fuel pump does not operate, perform the following
procedure.
a. Insert fuel tube of less than 25 mm (0.98 in) in diameter into fuel filler tube through fuel filler opening to
draw fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-11, "
FUEL TANK" .
c. Insert fuel tube into fuel tank through fuel filler hose to draw fuel from fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-48, "
FUEL PRESSURE RELEASE" (WITH
EURO-OBD) or EC-510, "
FUEL PRESSURE RELEASE" (WITHOUT EURO-OBD).
3. Open fuel filler lid.
4. Open fuel filler cap and release the pressure inside fuel tank.
5. Lift to hold rear seat cushion up. Refer to SE-31, "
REAR SEAT" .
1. Lock ring 2.Main fuel level sensor unit, fuel filter
and fuel pump assembly3.Jet pump, fuel hose and jet pump
inlet assembly
4. Chamber 5. Seal packing 6. Sub fuel level sensor unit
PBIC2257E
FEL0403D