Engine compartment NISSAN X-TRAIL 2003 Service Repair Manual

GI-24
SERVICE INFORMATION FOR ELECTRICAL INCIDENT


Heat sensitive

Freezing

Water intrusion

Electrical load

Cold or hot start up
Get a thorough description of the incident from the customer. It is important for simulating the conditions of the
problem.
Vehicle Vibration
The problem may occur or become worse while driving on a rough road or when engine is vibrating (idle with
A/C on). In such a case, you will want to check for a vibration related condition. Refer to the following illustra-
tion.
CONNECTORS & HARNESS
Determine which connectors and wiring harness would affect the electrical system you are inspecting. Gently
shake each connector and harness while monitoring the system for the incident you are trying to duplicate.
This test may indicate a loose or poor electrical connection.
HINT
Connectors can be exposed to moisture. It is possible to get a thin film of corrosion on the connector termi-
nals. A visual inspection may not reveal this without disconnecting the connector. If the problem occurs inter-
mittently, perhaps the problem is caused by corrosion. It is a good idea to disconnect, inspect and clean the
terminals on related connectors in the system.
SENSORS & RELAYS
Gently apply a slight vibration to sensors and relays in the system you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
ENGINE COMPARTMENT
There are several reasons a vehicle or engine vibration could cause an electrical complaint. Some of the
things to check for are:

Connectors not fully seated.

Wiring harness not long enough and is being stressed due to engine vibrations or rocking.

Wires laying across brackets or moving components.

Loose, dirty or corroded ground wires.

Wires routed too close to hot components.
To inspect components under the hood, start by verifying the integrity of ground connections. (Refer to Ground
Inspection described later.) First check that the system is properly grounded. Then check for loose connection
by gently shaking the wiring or components as previously explained. Using the wiring diagrams inspect the
wiring for continuity.
BEHIND THE INSTRUMENT PANEL
An improperly routed or improperly clamped harness can become pinched during accessory installation. Vehi-
cle vibration can aggravate a harness which is routed along a bracket or near a screw.
SGI839

DTC P0093 FUEL SYSTEM
EC-961
[YD (WITH EURO-OBD)]
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6. REPLACE FUEL PUMP
1. Replace fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer to EC-890, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END
Component InspectionEBS011V0
FUEL RAIL PRESSURE RELIEF VALVE
With CONSULT-II
WARNING:

Confirm that the engine is cooled down and there are no fire hazards near the vehicle.

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out.
1. Turn ignition switch OFF.
2. Remove fuel hose from fuel rail pressure relief valve.
3. Attach a blind cap or plug to removed hose.
4. Turn ignition switch ON.
5. Select “PRES REGULATOR” in “ACTIVE TEST MODE” with
CONSULT-II.
6. Start engine and keep engine speed 2,000 rpm.
7. Raise fuel pressure to 160 MPa with touching “UP” or “Qu” on
the CONSULT-II screen.
8. Confirm that the fuel does not come out from the fuel rail pres-
sure relief valve.
WARNING:

Be careful not to allow leaked fuel to contaminate engine
compartment. Especially, ensure to keep engine mount
insulator clear of fuel.

If the fuel comes out, stop the engine immediately.
Without CONSULT-II
WARNING:

Confirm that the engine is cooled down and there are no fire hazards near the vehicle.

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out.
1. Turn ignition switch OFF.
2. Remove fuel hose from fuel rail pressure relief valve.
3. Attach a blind cap or plug to removed hose.
4. Start engine and keep engine speed more than 4,000 rpm for at
least 5 seconds.
5. Confirm that the fuel does not come out from the fuel rail pres-
sure relief valve.
WARNING:

Be careful not to allow leaked fuel to contaminate engine
compartment. Especially, ensure to keep engine mount
insulator clear of fuel.

If the fuel comes out, stop the engine immediately.
PBIB1941E
PBIB0587E
PBIB1941E

DTC P0093 FUEL SYSTEM
EC-1279
[YD (WITHOUT EURO-OBD)]
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5. Select “PRES REGULATOR” in “ACTIVE TEST MODE” with
CONSULT-II.
6. Start engine and keep engine speed 2,000 rpm.
7. Raise fuel pressure to 160 MPa with touching “UP” or “Qu” on
the CONSULT-II screen.
8. Confirm that the fuel does not come out from the fuel rail pres-
sure relief valve.
WARNING:

Be careful not to allow leaked fuel to contaminate engine
compartment. Especially, ensure to keep engine mount
insulator clear of fuel.

If the fuel comes out, stop the engine immediately.
Removal and InstallationEBS011YF
FUEL RAIL
Refer to EM-157, "INJECTION TUBE AND FUEL INJECTOR" .
FUEL PUMP
Refer to EM-161, "FUEL PUMP" .
PBIB0587E

AT-110
[EURO-OBD]
DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT

3. CHECK INPUT SIGNAL OF A/T FLUID TEMPERATURE SENSOR (WITHOUT CONSULT-II)
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM connector terminal 47 and ground while warming up A/T.
3. Turn ignition switch to “OFF” position.
4. Disconnect TCM connector.
5. Check continuity between TCM connector terminal 42 and
ground.
If OK, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
4. CHECK DTC
Perform AT- 1 0 6 , "
DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> 1. Perform TCM input/output signal inspection. Refer to AT- 9 4 , "
TCM Terminals and Reference
Va l u e" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
5. CHECK A/T FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY
1. Turn ignition switch to OFF.
2. Disconnect terminal cord assembly harness connector in engine compartment.
3. Check resistance between terminals when A/T is cold.
4. Reinstall any part removed.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> 1. Remove oil pan. Refer to AT- 4 0 4 , "
COMPONENTS" .
2. Check the following items:
–A/T fluid temperature sensor
Refer to AT- 111 , "
Component Inspection" .
–Harness of terminal cord assembly for short or open Voltage:
Cold [20°C (68°F)] → Hot [80°C (176°F)]
Approximately 1.5V → 0.5V
SCIA0738E
Continuity should exist.
SCIA0739E
Resistance:
Cold [20°C (68°F)]
Approximately 2.5 kΩ
SCIA4948E

BRAKE PEDAL
BR-7
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ComponentsEFS001CI
Removal and InstallationEFS000C2
REMOVAL
Be careful not to deform brake tube.
1. Remove instrument lower driver panel. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
2. Remove steering column assembly from steering member. Refer to PS-10, "
STEERING COLUMN" .
3. Remove stop lamp switch from brake pedal assembly.
4. Remove snap pin and clevis pin from brake booster clevis.
5. Remove brake pedal assembly mounting nuts. Pull brake booster toward engine compartment to the
extent that does not deform brake tube.
6. Remove brake booster clevis from input rod.
7. Remove the mounting bolts from the bracket, and remove the pedal assembly from the vehicle.
INSPECTION AFTER REMOVAL
Check brake pedal for the following.

Bent brake pedal

Deformed clevis pin

Cracks in welded area

Cracked or deformed clevis pin stopper
INSTALLATION
Install in reverse order of removal. Be careful of the following:

Adjust brake pedal assembly after installing it.
1. Snap pin 2. Stop lamp switch 3. Clip
4. Clevis pin 5. Brake pedal assembly
SFIA1797E
SBR997

BRAKE BOOSTER
BR-23
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BRAKE BOOSTERPFP:47200
On-Vehicle Inspection and ServiceEFS000CC
FUNCTION INSPECTION
With engine stopped, discharge stored vacuum by depressing brake
pedal several times at 5 second intervals. With brake pedal fully
depressed, start the engine. Confirm that clearance between brake
pedal and floor panel decreases when engine vacuum stabilizes.
AIRTIGHTNESS INSPECTION

Run engine at idle for approximately 1 minute. Stop it after
applying vacuum to the booster. Depress brake pedal several
times with normal force to discharge the stored vacuum. Con-
firm that clearance between brake pedal and floor panel gradu-
ally increases as the brake pedal is depressed.

Run engine. Depress and hold brake pedal then stop engine.
Keep brake pedal depressed for 30 seconds or more and make
sure the pedal stroke does not change.
Removal and InstallationEFS000CD
REMOVAL
CAUTION:

Be careful not to deform or bend brake piping while remov-
ing and installing brake booster.

Replace clevis pin if it is damaged.

Be careful not to damage brake booster stud bolt threads. If
brake booster is tilted or inclined during installation, dash
panel may damage the threads.

Be sure to install check valve in the correct orientation.
1. Remove vacuum piping from the brake booster.
2. Remove master cylinder.
3. Remove snap pin and clevis pin on the clevis of input rod. Remove input rod from the brake pedal.
4. Remove brake booster and brake pedal assembly mounting nuts.
5. Remove booster assembly from the engine compartment.
BRA0037D
SBR365AA
SFIA0139E

BRC-4
[ABS]
PRECAUTIONS

[ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS004GW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemEFS004GX

Recommended fluid is brake fluid “DOT 3” or “DOT 4”.

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Never use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.

Using a flare nut torque wrench, securely tighten brake tube
flare nuts.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect har-
ness connectors of ABS actuator and electric unit (control unit)
or battery negative terminal.

When installing brake piping, be sure to check torque.
Precautions for Brake ControlEFS004FV

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine compartment. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
oil leaks.

If tyre size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, ABS function
may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) Have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
SBR820BA

PRECAUTIONS
BRC-49
[ESP/TCS/ABS]
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BRC

[ESP/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS004H7
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemEFS0019O

Recommended fluid is brake fluid “DOT 3” or “DOT 4”.

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
on painted areas, wash it away with water immediately.

Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of hydraulic system.

Use a flare nut wrench when removing and installing brake
tubes.

When installing brake piping, be sure to check torque.

Before working, turn the ignition switch OFF and disconnect the
connectors for the ESP actuator and control unit or the battery
negative terminal.

Burnish the brake pad contact surfaces after refinishing or
replacing drums or rotors, after replacing pads or linings, or if a
soft pedal occurs at very low mileage. Refer to BR-31, "
BRAKE
BURNISHING PROCEDURE" .
WARNING:
Clean brakes with a vacuum dust collector to minimize risk of health hazard from powder caused
by friction.
Precautions for Brake ControlEFS0019P

During the ESP/TCS/ABS operation, the brake pedal vibrates lightly and its mechanical noise may be
heard. This is a normal condition.

Just after starting the vehicle after ignition switch ON, the brake pedal may vibrate or the motor operating
noise may be heard from the engine compartment. This is a normal status of the operation check.

The stopping distance may be longer than that of vehicles without ABS when the vehicle drives on rough,
gravel, or snowy (fresh deep snow) road.

If a malfunction is indicated by the ABS warning lamp, or other warning lamps, collect the necessary infor-
mation from the customer (what symptoms are present under what conditions) and find out the possible
causes before starting the service. Besides the electrical system inspection, check the booster operation,
brake fluid level, and oil leaks.

If the tyre size and type are used in a improper combination, or the brake pads are not NISSAN genuine
parts, the stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near the control unit, the ESP/TCS/
ABS function may have a malfunction or error.

If aftermarket parts (e.g. Car stereo equipment, CD player) have been installed, check harnesses for
pinches, open, and improper wiring.
SBR820BA

SYSTEM DESCRIPTION
BRC-53
[ESP/TCS/ABS]
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BRC

3. During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
CAUTION:

During TCS operation, body and brake pedal lightly vibrate and the mechanical noise may be
heard. This is a normal condition.

Depending on road circumstances, a driver may have a sluggish feel. This is not abnormal,
because the optimum traction has the highest priority by TCS operation.

When the vehicle is passing through a road where the surface friction coefficient varies, down-
shifting or depressing the accelerator pedal fully may activate TCS temporarily.
ABS FunctionEFS0019U
1. In cases of braking suddenly or braking on slippery road (ice road), ABS functions prevent wheels from
lock, improve the stability in sudden braking, and make efficient avoidance of obstacles with steering
manipulation by detecting wheel speed and controlling brake fluid pressure.
2. EBD is integrated in ESP/TCS/ABS system.
CAUTION:

During ABS operation, brake pedal lightly vibrates and its mechanical noise may be heard. This is
a normal condition.

When starting engine, or just after starting vehicle, brake pedal may vibrate or the motor operating
noise may be heard from engine compartment. This is a normal status of the operation check.

The stopping distance may be longer than that of vehicles without ABS when vehicle drives on
rough, gravel, or snowy (fresh deep snow) road.
EBD FunctionEFS004HO

Electronic Brake Distributor is a function that detects subtle slippages between front and rear wheels dur-
ing braking, and it improves handling stability by electronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.

In case of electrical system break down, the fail-safe function is activated, EBD and ABS becomes inoper-
ative, and ABS warning lamp and brake warning lamp are turned on.

Electrical System Diagnosis by CONSULT-II is available.
Fail-Safe FunctionEFS004HP
ESP/ TCS SYSTEM
In case of throttle control system trouble, ESP OFF indicator lamp and SLIP indicator lamp are turned on, and
the condition of vehicle is the same as the condition of vehicles without ESP/TCS equipment. In case of trou-
ble to the throttle control system, the ABS control continues to operate normally without ESP/TCS control.
CAUTION:
If the fail-safe function is activated, then perform the self- diagnosis for ESP/TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical malfunctions with the ABS, ABS warning lamp, ESP OFF indicator lamp and SLIP indica-
tor lamp will turn on. In case of electrical malfunctions with the EBD, brake warning lamp, ABS warning lamp,
ESP OFF indicator lamp and SLIP indicator lamp will turn on. Simultaneously, the ESP/ TCS/ABS become one
of the following conditions of the fail-safe function.
1. For ABS trouble, only the EBD is activated and the condition of vehicle is the same condition of vehicles
without ESP/TCS/ABS equipment.
2. For EBD trouble, the EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles without ESP/TCS/ABS, EBD equipment.
NOTE:
In condition 1 described above, an ABS self-diagnosis sound may be heard. That is a normal condition
because a self-diagnosis for “Ignition switch ON” and “The first starting” are being performed.

SQUEAK AND RATTLE TROUBLE DIAGNOSES
BL-9
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TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.