engine light is on NISSAN X-TRAIL 2003 Service Repair Manual

MODEL T30 SERIES
2004NISSANEUROPES.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio Visual, Navigation & Telephone System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
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PRECAUTIONS
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PRECAUTIONSPFP:00001
DescriptionEAS000FN
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EAS000P8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for NATS (NISSAN ANTI-THEFT SYSTEM)EAS000FP
NATS will immobilize the engine if someone tries to start it without the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS registered.
The security indicator is located on the instrument panel. The indicator blinks when the immobilizer system is
functioning.
Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system.

When NATS detects trouble, the security indicator lamp lights up while ignition switch is in "ON" position.
This lighting up indicates that the anti-theft is not functioning, so prompt service is required.

When servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), CONSULT-II hardware and CONSULT-II NATS software is necessary.
Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to CONSULT-
II operation manual, NATS.
Therefore, CONSULT-II NATS software (program card and operation manual) must be kept strictly con-
fidential to maintain the integrity of the anti-theft function.

When servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), it may be necessary to re-register original key identification. Therefore, be sure to
receive all keys from vehicle owner. A maximum of four or five key IDs can be registered into NATS.

When failing to start the engine first time using the key of NATS, start as follows.
1. Leave the ignition key in "ON" position for approximately 5 seconds.
2. Turn ignition key to "OFF" or "LOCK" position and wait approximately 5 seconds.
3. Repeat step 1 and 2 again.
4. Restart the engine while keeping the key separate from any others on key-chain.

GI-24
SERVICE INFORMATION FOR ELECTRICAL INCIDENT


Heat sensitive

Freezing

Water intrusion

Electrical load

Cold or hot start up
Get a thorough description of the incident from the customer. It is important for simulating the conditions of the
problem.
Vehicle Vibration
The problem may occur or become worse while driving on a rough road or when engine is vibrating (idle with
A/C on). In such a case, you will want to check for a vibration related condition. Refer to the following illustra-
tion.
CONNECTORS & HARNESS
Determine which connectors and wiring harness would affect the electrical system you are inspecting. Gently
shake each connector and harness while monitoring the system for the incident you are trying to duplicate.
This test may indicate a loose or poor electrical connection.
HINT
Connectors can be exposed to moisture. It is possible to get a thin film of corrosion on the connector termi-
nals. A visual inspection may not reveal this without disconnecting the connector. If the problem occurs inter-
mittently, perhaps the problem is caused by corrosion. It is a good idea to disconnect, inspect and clean the
terminals on related connectors in the system.
SENSORS & RELAYS
Gently apply a slight vibration to sensors and relays in the system you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
ENGINE COMPARTMENT
There are several reasons a vehicle or engine vibration could cause an electrical complaint. Some of the
things to check for are:

Connectors not fully seated.

Wiring harness not long enough and is being stressed due to engine vibrations or rocking.

Wires laying across brackets or moving components.

Loose, dirty or corroded ground wires.

Wires routed too close to hot components.
To inspect components under the hood, start by verifying the integrity of ground connections. (Refer to Ground
Inspection described later.) First check that the system is properly grounded. Then check for loose connection
by gently shaking the wiring or components as previously explained. Using the wiring diagrams inspect the
wiring for continuity.
BEHIND THE INSTRUMENT PANEL
An improperly routed or improperly clamped harness can become pinched during accessory installation. Vehi-
cle vibration can aggravate a harness which is routed along a bracket or near a screw.
SGI839

GI-34
CONSULT-II CHECKING SYSTEM

Checking Equipment EAS000GB
When ordering the following equipment, contact your NISSAN/INFINITI distributor.
NOTE:

The CONSULT-II must be used in conjunction with a program card.
CONSULT-II does not require loading (Initialization) procedure.

Be sure the CONSULT-II is turned off before installing or removing a program card.
CAUTION:

If CONSULT-ll is used with no connection of CONSULT-ll CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.

If CONVERTER is not connected with CONSULT-ll, vehicle occur the "FAIL-SAFE MODE" which is
"LIGHT UP the HEADLIGHT" and/or "Cooling FAN ROTATING" when CONSULT-ll is started.
CONSULT-II Start ProcedureEAS0017Y
1. Turn off the ignition switch.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the
data link connector.
3. Turn on the ignition switch.
4. Touch “START (NISSAN BASED VHCL)” or “System Shortcut”
(eg : Engine) on the screen.
Tool nameDescription
NISSAN CONSULT-II
1. CONSULT-II unit (Tester internal soft: Resident
version 3.3.0) and accessories
2. Program card AED03E and AEN02C-1 (For
NATS)
3. CONSULT-II CONVERTER
SAIA0362E
PAIA0070E
SKIA3098E

TERMINOLOGY
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Exhaust gas recirculation control-BPT
valveEGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valveEGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor
EGRT sensor Exhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memoryFEEPROM ***
Flash erasable programmable read only
memoryFEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Fuel pressure regulator *** Pressure regulator
Fuel pressure regulator control solenoid
valve*** PRVR control solenoid valve
Fuel trim FT ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valveIACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valveIACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control IC ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection controlNEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM

EM-6
[QR]
PRECAUTIONS

Precautions for Liquid GasketEBS00MRW
REMOVAL OF LIQUID GASKET

After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter (special service tool) and remove the
old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.

In areas where seal cutter (special service tool) is difficult to use,
use a plastic hammer to lightly tap (1) seal cutter where the liq-
uid gasket is applied. Use a plastic hammer to slide seal cutter
(2) by tapping on the side.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating
surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.

Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.

If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.

As for the bolt holes, normally apply the liquid gasket inside
the holes. Occasionally, it should be applied outside the
holes. Make sure to read the text of service manual.

Within five minutes of liquid gasket application, install the mat-
ing component.

If the liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nut after the installation.

Wait 30 minutes or more after installation before refilling
engine oil and engine coolant.
CAUTION:
If there are instructions in this manual, observe them.
PBIC0275E
PBIC0003E
PBIC2160E
SEM159F

FUEL INJECTOR AND FUEL TUBE
EM-35
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2. Install fuel injector to fuel tube with the following procedure:
a. Insert clip into clip mounting groove on fuel injector.

Insert clip so that lug “A” of fuel injector matches notch “A” of
clip.
CAUTION:

Do not reuse clip. Replace it with a new one.

Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.

Insert it while matching it to the axial center.

Insert fuel injector so that lug “B” of fuel tube matches notch
“B” of clip.

Make sure that fuel tube flange is securely fixed in flange fix-
ing groove on clip.
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
3. From the engine rear side, set fuel tube and fuel injector assembly at its position for installation on intake
manifold.
CAUTION:
For installation, be careful not to interfere with fuel injector nozzle.
4. Set fuel tube protector onto fuel tube.
5. Tighten mounting bolts with the following procedure.

Tighten bolts evenly in two steps in numerical order as shown
in the figure.
6. Connect sub-harness for fuel injector.
7. Note the following, and connect quick connectors at engine side and vehicle side to install fuel feed hose.
NOTE:
There is quick connector for the engine side and for the vehicle side, and they have different shapes. But
connection is same procedure. The following procedure shows the engine side.
a. Check the connection for foreign material and damage.
b. Align center to insert quick connector straightly into fuel tube.

Insert fuel tube into quick connector until the top spool on fuel
tube is inserted completely and the second level spool is posi-
tioned slightly below quick connector bottom end.
CAUTION:

Hold “A” position in the figure when inserting fuel tube
into quick connector.

Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
SBIA0439E
1st step
: 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step
: 23.6 N·m (2.4 kg-m, 17 ft-lb)
PBIC2180E
KBIA0272E

EM-40
[QR]
FUEL INJECTOR AND FUEL TUBE

2. Install fuel injector to fuel tube with the following procedure:
a. Insert clip into clip mounting groove on fuel injector.

Insert clip so that lug “A” of fuel injector matches notch “A” of
clip.
CAUTION:

Do not reuse clip. Replace it with a new one.

Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.

Insert it while matching it to the axial center.

Insert fuel injector so that lug “B” of fuel tube matches notch
“B” of clip.

Make sure that fuel tube flange is securely fixed in flange fix-
ing groove on clip.
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
3. Install fuel tube and fuel injector assembly with the following procedure:
a. Insert the tip of each fuel injector into intake manifold.
b. Tighten mounting bolts evenly in two steps in numerical order as
shown in the figure.
4. Connect sub-harness for fuel injector.
5. Install intake manifold collector. Refer to EM-20, "
Removal and Installation (QR25DE)" .
6. Note the following, and connect quick connectors at engine side and vehicle side to install fuel feed hose.
NOTE:
There is quick connector for the engine side and for the vehicle side, and they have different shapes. But
connection is same procedure. The following procedure shows the engine side.
a. Check the connection for foreign material and damage.
b. Align center to insert quick connector straightly into fuel tube.
NOTE:
The figure shows engine side as an example.

Insert fuel tube into quick connector until the top spool on fuel
tube is inserted completely and the second level spool is posi-
tioned slightly below quick connector bottom end.
CAUTION:

Hold “A” position in the figure when inserting fuel tube
into quick connector.

Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.

Insert until you hear a “click” sound and actually feel the engagement.
SBIA0439E
1st step
: 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step
: 23.6 N·m (2.4 kg-m, 17 ft-lb)
KBIA0239E
KBIA0272E

EM-106
[QR]
CYLINDER BLOCK


Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding
oil holes.

Install connecting rod bearings to connecting rod and cap, and tighten connecting rod bolts to the speci-
fied torque. Refer to EM-87, "
ASSEMBLY" for the tightening procedure.
CAUTION:
Do not rotate crankshaft.

Remove connecting rod cap and bearing, and using the scale on
the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation

Install main bearings to cylinder block and lower cylinder block, and tighten lower cylinder block mounting
bolts to the specified torque. Refer to EM-87, "
ASSEMBLY" for the tightening procedure.

Measure the inner diameter of main bearing with a bore gauge.
(Bearing oil clearance) = (Main bearing inner diameter) – (Crank-
shaft main journal diameter)

If clearance exceeds the limit, select proper main bearing
according to main bearing inner diameter and crankshaft main journal diameter to obtain specified bearing
oil clearance. Refer to EM-95, "
HOW TO SELECT MAIN BEARING" .
Method of Using Plastigage

Remove engine oil and dust on crankshaft main journal and the surfaces of each bearing completely.

Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding
oil holes.

Install main bearings to cylinder block and lower cylinder block, and tighten lower cylinder block mounting
bolts to the specified torque. Refer to EM-87, "
ASSEMBLY" for the tightening procedure.
CAUTION:
Do not rotate crankshaft.

Remove lower cylinder block and bearings, and using the scale
on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
PBIC1149E
Standard:
No. 1, 3 and 5 journals
: 0.012 - 0.022 mm (0.0005 - 0.0009 in)
No. 2 and 4 journals
: 0.018 - 0.028 mm (0.0007 - 0.0011 in)
Limit : 0.1 mm (0.004 in)
PBIC2204E
PBIC1149E

PRECAUTIONS
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Precautions For Liquid GasketEBS00ODW
REMOVAL OF LIQUID GASKET

After removing the mounting bolts and nuts, separate the mating
surface using the seal cutter (special service tool) and remove
the old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.

In areas where the seal cutter (special service tool) is difficult to
use, use a plastic hammer to lightly tap (1) the seal cutter where
the liquid gasket is applied. Use a plastic hammer to slide the
seal cutter (2) by tapping on the side.
CAUTION:
If for some unavoidable reason a tool such as a flat-blade
screwdriver is used, be careful not to damage the mating
surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.

Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach the liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.

If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.

As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.

Within five minutes of liquid gasket application, install the mat-
ing component.

If the liquid gasket protrudes, wipe it off immediately.

Do not retighten after the installation.

After 30 minutes or more have passed from the installation, fill
the engine oil and engine coolant.
CAUTION:
If there are instructions in this manual, observe them.
PBIC0275E
PBIC0003E
PBIC2160E
SEM159F