window NISSAN X-TRAIL 2003 Service Repair Manual

MODEL T30 SERIES
2004NISSANEUROPES.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio Visual, Navigation & Telephone System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
GI-25
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GI

UNDER SEATING AREAS
An unclamped or loose harness can cause wiring to be pinched by seat components (such as slide guides)
during vehicle vibration. If the wiring runs under seating areas, inspect wire routing for possible damage or
pinching.
Heat Sensitive
The customer's concern may occur during hot weather or after car
has sat for a short time. In such cases you will want to check for a
heat sensitive condition.
To determine if an electrical component is heat sensitive, heat the
component with a heat gun or equivalent.
Do not heat components above 60°C (140°F). If incident occurs
while heating the unit, either replace or properly insulate the compo-
nent.
Freezing
The customer may indicate the incident goes away after the car
warms up (winter time). The cause could be related to water freezing
somewhere in the wiring/electrical system.
There are two methods to check for this. The first is to arrange for
the owner to leave his car overnight. Make sure it will get cold
enough to demonstrate his complaint. Leave the car parked outside
overnight. In the morning, do a quick and thorough diagnosis of
those electrical components which could be affected.
The second method is to put the suspect component into a freezer
long enough for any water to freeze. Reinstall the part into the car
and check for the reoccurrence of the incident. If it occurs, repair or
replace the component.
Water Intrusion
The incident may occur only during high humidity or in rainy/snowy
weather. In such cases the incident could be caused by water intru-
sion on an electrical part. This can be simulated by soaking the car
or running it through a car wash.
Do not spray water directly on any electrical components.
Electrical Load
The incident may be electrical load sensitive. Perform diagnosis with
all accessories (including A/C, rear window defogger, radio, fog
lamps) turned on.
SGI842
SGI843
SGI844
SGI845

EC-46
[QR (WITH EURO-OBD)]
BASIC SERVICE PROCEDURE

3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningEBS010LG
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS010LH
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:

Each time electric throttle control actuator or ECM is replaced.

Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.

Battery voltage: More than 12.9V (At idle)

Engine coolant temperature: 70 - 95°C (158 - 203°F)

PNP switch: ON

Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.

Steering wheel: Neutral (Straight-ahead position)

Vehicle speed: Stopped

Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-45, "Accelerator Pedal Released Position Learning" .
2. Perform EC-46, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
SEF217Z

TROUBLE DIAGNOSIS
EC-79
[QR (WITH EURO-OBD)]
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EC

Basic InspectionEBS010LS
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
SEF983U
SEF976U
SEF977U

TROUBLE DIAGNOSIS
EC-101
[QR (WITH EURO-OBD)]
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EC
84 L/YElectrical load signal
(Headlamp signal)[Ignition switch: ON]
Lighting switch: 2ND positionBATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]

Lighting switch: OFFApproximately 0V
85 LG DATA link connector[Ignition switch: ON]

CONSULT-II or GST is disconnectedBATTERY VOLTAGE
(11 - 14V)
86 GY/R CAN communication line[Ignition switch: ON]1.0 - 2.5V
89 G Cooling fan relay (High)[Engine is running]

Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]

Cooling fan is high speed operating0 - 1.0V
90 RSensor power supply
(Accelerator pedal position
sensor 1)[Ignition switch: ON]Approximately 5V
91 BR/YSensor power supply
(Accelerator pedal position
sensor 2)[Ignition switch: ON]Approximately 5V
93 BRElectrical load signal
(Rear window defogger
signal)[Ignition switch: ON]

Rear window defogger switch: ONBATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]

Rear window defogger switch: OFFApproximately 0V
94 G/R CAN communication line[Ignition switch: ON]2.5 - 4.0V
96 LG/B Heater fan switch[Engine is running]

Heater fan switch: ONApproximately 0V
[Engine is running]

Heater fan switch: OFFBATTERY VOLTAGE
(11 - 14V)
97 PU Cooling fan relay (Low)[Ignition switch: ON]

Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]

Cooling fan is operating0 - 1.0V
98 B/WAccelerator pedal position
sensor 2[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.15 - 0.6V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed1.95 - 2.4V
101 P Stop lamp switch[Ignition switch: OFF]

Brake pedal: Fully releasedApproximately 0V
[Ignition switch: OFF]

Brake pedal: Slightly fully depressedBATTERY VOLTAGE
(11 - 14V)
102 G/OR PNP switch[Ignition switch: ON]

Shift lever: P or N (A/T), Neutral (M/T)Approximately 0V
[Ignition switch: ON]

Except above positionA/T models
BATTERY VOLTAGE
(11 - 14V)
M/T models
Approximately 5V TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)

TROUBLE DIAGNOSIS
EC-107
[QR (WITH EURO-OBD)]
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EC

HO2S1 MNTR (B1)
[RICH/LEAN]××

Display of heated oxygen sensor 1 signal dur-
ing air-fuel ratio feedback control:
RICH: means the mixture became “rich”, and
control is being affected toward a leaner mix-
ture.
LEAN: means the mixture became “lean”, and
control is being affected toward a rich mixture.
After turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.

When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continu-
ously.
HO2S2 MNTR (B1)
[RICH/LEAN]×

Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after three
way catalyst is relatively small.
LEAN: means the amount of oxygen after
three way catalyst is relatively large.

When the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]××

The vehicle speed computed from the vehicle
speed signal is displayed.
BATTERY VOLT
[V]××

The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××

The accelerator pedal position sensor signal
voltage is displayed.
ACCEL SEN 2 signal is converted
by ECM internally. Thus, it differs
from ECM terminal voltage signal. ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××

The throttle position sensor signal voltage is
displayed.
THRTL SEN 2 signal is converted
by ECM internally. Thus, it differs
from ECM terminal voltage signal. THRTL SEN 2 [V]×
INT/A TEMP SE
[°C] or [°F]××

The intake air temperature (determined by the
signal voltage of the intake air temperature
sensor) is indicated.
START SIGNAL
[ON/OFF]××

Indicates start signal status [ON/OFF] com-
puted by the ECM according to the signals of
engine speed and battery voltage.
After starting the engine, [OFF] is
displayed regardless of the starter
signal.
CLSD THL POS
[ON/OFF]××

Indicates idle position [ON/OFF] computed by
the ECM according to the accelerator pedal
position sensor signal.
AIR COND SIG
[ON/OFF]××

Indicates [ON/OFF] condition of the air condi-
tioner switch as determined by the air condi-
tioner signal.
P/N POSI SW
[ON/OFF]××

Indicates [ON/OFF] condition from the park/
neutral position (PNP) switch signal.
PW/ST SIGNAL
[ON/OFF]××

[ON/OFF] condition of the power steering
pressure sensor as determined by the power
steering pressure sensor is indicated.
LOAD SIGNAL
[ON/OFF]××

Indicates [ON/OFF] condition from the electri-
cal load signal.
ON: Rear window defogger switch is ON and/
or lighting switch is in 2nd position.
OFF: Both rear window defogger switch and
lighting switch are OFF.
IGNITION SW
[ON/OFF]×

Indicates [ON/OFF] condition from ignition
switch.
HEATER FAN SW
[ON/OFF]×

Indicates [ON/OFF] condition from the heater
fan switch signal.
BRAKE SW
[ON/OFF]×

Indicates [ON/OFF] condition from the stop
lamp switch signal. Monitored item
[Unit]ECM
INPUT
SIGNALSMAIN
SIG-
NALSDescription Remarks

TROUBLE DIAGNOSIS
EC-115
[QR (WITH EURO-OBD)]
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EC

LOAD SIGNAL
Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW

Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW

Ignition switch: ONHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW

Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

No loadIdle 13° - 17° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

No loadIdle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

No loadIdle 1.0 - 4.0 g·m/s
2,500 rpm 4.0 - 10.0 g·m/s
PURG VOL C/V

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

No loadIdle 0%
2,000 rpm 20 - 30%
INT/V TIM (B1)

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

No loadIdle 0% - 2%
2,000 rpm Approx. 0% - 50%
VIAS S/V

Engine: After warming upIdle OFF
More than 5,000 rpm ON
AIR COND RLY

Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY

For 1 second after turning ignition switch ON

Engine running or crankingON

Except above conditions OFF
THRTL RELAY

Ignition switch: ON ON MONITOR ITEM CONDITION SPECIFICATION

TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-119
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TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionEBS010M2
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:

B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)

A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)

MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionEBS010M3

Vehicle driven distance: More than 5,000 km (3,017 miles)

Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)

Atmospheric temperature: 20 - 30°C (68 - 86°F)

Engine coolant temperature: 75 - 95°C (167 - 203°F)

Transmission: Warmed-up*1

Electrical load: Not applied*2

Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureEBS010M4
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-79, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-120, "
Diagnostic Procedure" .
SEF601Z

EC-456
[QR (WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL

ELECTRICAL LOAD SIGNALPFP:25350
CONSULT-II Reference Value in Data Monitor ModeEBS010VS
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
LOAD SIGNAL

Ignition switch: ONRear window defogger switch is ON and/or
lighting switch is 2nd.ON
Rear window defogger switch is OFF and light-
ing switch is OFF.OFF
HEATER FAN SW

Ignition switch: ONHeater fan is operating. ON
Heater fan is not operating. OFF

EC-460
[QR (WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL

Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
93 BRElectrical load signal
(Rear window defogger
signal)[Ignition switch: ON]

Rear window defogger switch: ONBATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]

Rear window defogger switch: OFFApproximately 0V