engine OPEL ANTARA 2009 Manual PDF

Self-help, vehicle care202
Vehicle care aids 3
Vehicle wash:
z Car Shampoo
z Sponges
z Chamois Leather
z Wheel Cleaners
z Engine Cleaners
z Glass Cleaners
Exterior care:
z Touch-up Applicator
z Spray and Touch-up Paint
z Car Polishes/Colour Restorers
z Car Waxes/Sealers
z Alloy Wheel Cleaner
z Alloy Wheel Preserver
z Metallic Paintwork Wax
z Rust Preventative
z Lubricant Sprays
z Lock Cylinder Grease
z De-icer Sprays
z Tar Removal Spray
z Insect Remover
z Window Cleaning Spray
z Cleaning Solvent and Antifreeze
Interior care:
z Interior/Upholstery Cleaner Washing
The paintwork of your vehicle is exposed to
environmental influences, e.g. continuous
changes in weather conditions, industrial
waste gases and dust or thawing salts, so
wash and wax your vehicle regularly. When
using automatic car washes, select a
program which includes waxing.
Bird droppings, dead insects, resin, pollen
and the like should be cleaned off
immediately, as they contain aggressive
constituents which can cause paint
damage.
If using a car wash, comply with the
pertinent instructions of the car wash
manufacturer. The windscreen wipers and
tailgate wipers must be switched off –
see pages 92, 93. Remove detachable rod
antenna by unscrewing it.
Do not use high-pressure jet cleaners.
If you wash your vehicle by hand, make
sure that the insides of the wings are also
thoroughly rinsed out. Do not use
household dishwashing liquid, to avoid
removing wax from the paintwork.
Clean edges and folds on opened doors
and flaps as well as the areas they cover.
Thoroughly rinse off and leather-off the
vehicle. Rinse leather frequently. Use
separate leathers for paint and window
surfaces; remnants of wax on the windows
will impair vision.
Also wash aluminium trim parts, avoiding
the use of abrasive materials such as
automotive or chrome polish, steam or
caustic soap. Washing with water is
normally sufficient.
Observe national regulations.

Self-help, vehicle care205
Windscreen wiper blades
Wax, such as that used in car washes, can
cause streaks to form on the windscreen
when the wipers are used.
Smearing wiper blades can be cleaned with
a soft cloth and Opel Cleaning Solvent and
Antifreeze, and replaced if necessary –
see page 198. Do not use abrasive
cleaners.
Locks
The locks are lubricated with a high-grade
lock cylinder grease at the factory. Opel
Lock Cylinder Grease prevents the locks
from freezing up.
Only use de-icing agents in emergencies,
as they have a degreasing effect and will
impair the function of the locks. After using
a de-icing agent, have the locks re-greased
by a workshop. Engine compartment
Areas of the engine compartment that are
painted in the same colour as the vehicle
must be looked after
like any other painted
surface.
It is advisable to wash the engine
compartment before and after winter and
preserve it with wax. Cover alternator and
fluid reservoirs with plastic sheets before
washing the engine.
When washing the engine with a steam-jet
cleaner, do not direct the steam-jet at
components of the Anti-lock Brake System
(ABS), the air conditioning system or the
belt drive and its components.
Protective wax that has been applied is
also removed during the engine wash. For
this reason, have the engine, brake system
components in the engine compartment,
axle components with steering, body parts
and cavities thoroughly preserved with
protective wax after the wash.
An engine wash can be performed in the
spring in order to remove dirt that has
adhered to the engine compartment,
which may also have a high salt content.
Check protective wax layer and make good
if necessary. Underbody
Your vehicle has a factory-applied PVC
undercoating in the wheel arches
(including the longitudinal members) which
provides permanent protection and needs
no special maintenance. The surfaces of
the vehicle underbody not covered by PVC
are provided with a durable protective wax
coating in critical areas.
On vehicles which are washed frequently
in automatic car wash
es with underbody
washing facility, the protective wax
coating may be impaire d by dirt-dissolving
additives. Check the underbody after
washing and have it waxed if necessary.
Before the start of the cold weather season,
check the PVC coating and protective wax
coating and, if necessary, have them
restored to perfect condition.
Caution
– commercially available bitumen/
rubber materials can damage the PVC
coating. We recommend that you have
underbody work carried out by a
workshop, who knows the prescribed
materials and has experience in the use
thereof.
The underbody should be washed
following the end of the cold weather
season to remove any dirt adhering to the
underbody since this may also contain salt.
Check protective wax coating and, if
necessary, have it restored to perfect
condition.

Service, maintenance206
Service, maintenanceEuropean service intervals
Engine oil change - Z 24 XE only
Due every 15,000 km (10,000 miles).
Main Service
Due every 30,000 km (20,000 miles) or
1 year, whichever occurs first.
International service intervals
Interim Service - except Z 24 XE
Due every 15,000 km (10,000 miles).
Main Service - except Z 24 XE
Due every 30,000 km (20,000 miles) or
1 year, whichever occurs first.
Interim Service - Z 24 XE only
Due every 10,000 km (6,500 miles) or
6 months, whichever occurs first.
Main Service - Z 24 XE only
Due every 20,000 km (13,000 miles) or
1 year, whichever occurs first.
Confirmations
Confirmation of Service is recorded in the
spaces provided in the Service and
Warranty Booklet. The date and kilometre/
mileage reading is completed with the
stamp and signature of the Servicing
Workshop.
Make sure that the Service and Warranty
Booklet is completed correctly as
continuous proof of service is essential if
any warranty or goodwill claims are to be
met, and is also a benefit when you come
to sell the vehicle.
Service plan
The European service schedule is valid for
the following countries:
Andorra, Austria, Belgium, Cyprus,
Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece,
Greenland, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta,
The Netherlands, Norway, Poland,
Portugal, Slovakia, Slovenia, Spain,
Sweden, Switzerland, United Kingdom.
For all remaining countries the
International service schedule applies.
European service schedule ................ 207
International service schedule ........... 209
Additional servicing............................ 213
Recommended fluids and lubricants 213

Service, maintenance 207
European service schedule
(Antara Z 20 DM, Z 20 DMH, Z 24 XE, Z 32 SE) Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
15
101
30
20 45
30 2
60
40 75
50 3
90
60
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen washer system: check, correct xxx
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating xxx
Brake fluid level: check, correct xxx
Battery terminals: check for secu re connections and battery eye xxx
Vehicle system check with TECH2 xxx
Pollen filter: replace xxx
oMore often for when dust, sand or polle n is in the air Agreement with customer
Air cleaner element: replace
xxx
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check xxx
Toothed belt and tension roller: replace - Z 24 XE Every 8 years/120 000 km/80 000 miles
Toothed belt and tension roller: replace - Z 20 DM, Z 20 DMH Every 6 years/90 000 km/60 000 miles
Power steering system: check for leak s. Fluid level: check, correct xxx
Engine oil and oil filter: replace - fixed interval Z 24 XE
2)
2)On vehicles with oil life monitoring, it may be necessary to change the engine oil earlier (control indicator illuminates).
xxxxxx
Z 20 DM, Z 20 DMH, Z 32 SE, except2)xxx

208 Service, maintenance
Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
15
10 1
30
20 45
30 2
60
40 75
50 3
90
60
⊕o Diesel fuel filter: drain water
(If relative humidity is high an
d/or fuel is of lower quality) Annually
Fuel filter: replace and drain water - diesel (g rade EN 590) Every 2 years/60 000 km/40 000 miles
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check xxx
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel br akes: check visually xxx
o
⊕Annual service check if annual mileage exceeds 20 000 km Annually
Engine, transmission, PTO, rear differential, A/C compressor: check for leaks xxx
Steering system boots, track rods , final drive: visual check xxx
Track rod end and supporting ball joint: check xxx
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct xxx
⊕Annual service check if annual
mileage exceeds 20 000 km Annually
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust x x x
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate xxx
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxx

Service, maintenance 209
International service schedule
(All except Z 24 XE) Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
15
101
30
20 45
30 2
60
40 75
50 3
90
60
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxxxxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen wa sher system: check, correct x x x x x x
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating Annually
Brake fluid level: check, correct xx
Battery terminals: check for secure connections and battery eye Annually
Vehicle system check with TECH2 Annually
Pollen filter: replace xxx
oMore often for when dust, sand or pollen is in the air Annually/15 000 km/10 000 miles
Air cleaner element: replace
xxx
oMore often for when dust or sand is in the air Annually/15 000 km/10 000 miles
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check Annually/15 000 km/10 000 miles
Toothed belt and tension roller: replace - Z 20 DM, Z 20 DMH Every 6 years/90 000 km/60 000 miles
Power steering system: check for leaks. Fluid level: check, correct Annually
Engine oil and oil filter: replace x x x x x x

210 Service, maintenance
Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
15
10 1
30
20 45
30 2
60
40 75
50 3
90
60
⊕o Diesel fuel filter: drain water
(If relative humidity is high an
d/or fuel is of lower quality) Annually
Fuel filter: replace and drain water - diesel (g rade EN 590) Every 2 years/60 000 km/40 000 miles
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check Every 2 years/60 000 km/40 000 miles
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel brakes: check visually Every 2 years/60 000 km/40 000 miles
o
⊕Annual service check if annual mileage exceeds 20 000 km Annually
o
⊕Automatic transmission oil: change Every 4 years/60 000 km/40 000 miles
Engine, transmission, A/C compressor: check for leaks Annually
Steering system boots, track rods, final drive: visual check Annually
Track rod end and supporting ball joint: check Annually
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct Every 2 years/60 000 km/40 000 miles
⊕Annual service check if annual
mileage exceeds 20 000 km Annually
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust Every 2 years/60 000 km/40 000 miles
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate Every 2 years/60 000 km/40 000 miles
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxxxxx

Service, maintenance 211
International service schedule
(Antara Z 24 XE) Service operations by month 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
6
10
6.5 12
20
1318
30
2024
40
26.5 30
50
3336
60
40
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen washer system: check, correct xxx
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating xxx
Brake fluid level: check, correct xxx
Battery terminals: check for secu re connections and battery eye xxx
Vehicle system check with TECH2 xxx
Pollen filter: replace Annually/30 000 km/20 000 miles
oMore often for when dust, sand or pollen is in the air Agreement with customer
Air cleaner element: replace
Annually/30 000 km/20 000 miles
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check Annually/30 000 km/20 000 miles
Toothed belt and tension roller: replace Every 8 years/120 000 km/80 000 miles
Power steering system: check for leak s. Fluid level: check, correct xxx
Engine oil and oil filter: replace - fixed interval
2)
2)On vehicles with oil life monitoring, it may be necessary to change the engine oil earlier (control indicator illuminates).
xxxxxx

212 Service, maintenance
Service operations by month 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
6
10
6.5 12
20
1318
30
2024
40
26.5 30
50
3336
60
40
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check xxx
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel br akes: check visually x x x
Engine, transmission, PTO, rear differential, A/C compressor: check for leaks xxx
Steering system boots, track rods , final drive: visual check xxx
Track rod end and supporting ball joint: check xxx
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct xxx
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust xxx
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate xxx
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxx

Service, maintenance213
Additional servicing
Additional operations ⊕
Additional work is work that is not required
every service but can be performed in
conjunction with a regular service.
Time allowances for such work are not
included in the scope of regular services
and will be charged for additionally. It is
more economic if these operations are
performed as part of a scheduled service
than having them performed separately.
Severe operating conditions o
Operating conditions are classified as
severe when one or more of the following
occurs frequently:
z cold starts,
z stop and go,
z trailer/caravan towing,
z gradients and/or high altitudes,
z poor road surfaces,
z sand and dust,
z extreme temperature fluctuations.
Police vehicles, taxis and driving school
vehicles are also cla ssified as operating
under severe conditions.
Under severe operating conditions, it may
be necessary to have certain scheduled
service work done more frequently than the
scheduled intervals.
For example, if fuel is used that does not
comply with required standards, the fuel
filter may need more frequent draining or
replacement and it may also be necessary
to change other components more often
(e.g. spark plugs). It is recommended to seek technical advice
on the servicing requirements dependent
on the specific operating conditions of your
vehicle.
Recommended fluids and
lubricants
Only use products that have been tested
and approved. Damage resulting from the
use of non-approved materials will not be
covered by the warranty.
Checking and topping up fluids
see page 191.
Engine oil
Engine oil is identified by its quality and
also its viscosity. Quality is more important
than viscosity when selecting which engine
oil to use.
Engine oil quality
European specifications
Opel engine oil m
eets classifications
GM-LL-A-025 and GM-LL-B-025 and is
therefore suitable for both petrol and
diesel engines.
International specifications
The above specification is valid only if the
service interval is reduced to that shown for
the international service schedule -
see pages 209 to 212.
Topping up engine oil
Oils of different manufacturers and brands
can be mixed as long as you comply with
the specified engine oil criteria (quality and
viscosity).
9 Warning
Operating materials are hazardous and
must be handled with the appropriate
level of care. If consumed, seek medical
attention immediatel y. Do not inhale
fumes and avoid skin contact. Keep out
of reach of children. Do not allow
operating materials to contaminate the
sewage system, surface water, ground
water or soil. Dispose of empty containers
properly. Always bear in mind that
operating materials are hazardous to
your health.
GM-LL-A-025: Petrol engines
GM-LL-B-025: Diesel engines without DPF
ACEA-C3 Diesel engines with DPF
GM General Motors Europe
LL Longlife
A or B Engine oil quality specification
025 Validity index
ACEA-A3: Petrol engines
ACEA-B4: Diesel engines without DPF
ACEA-C3: Diesel engines with DPF