air OPEL ASTRA J 2014 Service Manual

Vehicle care255Instrument panel fuse box
In left-hand drive vehicles, the fuse
box is behind the storage
compartment in the instrument panel.
Open the compartment and push it to the left to unlock. Fold the
compartment down and remove it.
In right-hand drive vehicles, the fuse
box is located behind a cover in the
glovebox. Open the glovebox, then
open the cover and fold it down.
No.Circuit1Displays2Exterior lights, body control
module3Exterior lights, body control
module4Infotainment system5Infotainment system, instru‐
ment6Power outlet, cigarette lighter7Power outlet8Left low beam, body control
module9Right low beam, body control
module, airbag module10Door locks, body control module11Interior fan12–13–

256Vehicle care
No.Circuit14Diagnostic connector15Airbag16Power outlet17Air conditioning system18Logistics19Body control module20Body control module21Instrument panel cluster, anti-
theft alarm system22Ignition sensor23Body control module24Body control module25–26Power outlet load compartment
(if no load compartment fuse
box) (Sports tourer only)Load compartment fuse
box
3-door hatchback, 5-door
hatchback
The fuse box is on the left side of the load compartment behind a cover.
Remove the cover.
Sports tourer
The fuse box is on the left side of the
load compartment behind a cover.
Fold down the blind and remove.
Remove the cover.

258Vehicle care
When assembling press the blind into
the rubber grommets to reach full
retention force.
Vehicle tools
Tools
Vehicles with tyre repair kit
Some tools and the towing eye are
located together with the tyre repair
kit in a tool box in the load
compartment below the floor cover.3-door and 5-door hatchbackSports Tourer and 4-door notchback
On version with rear carrier system
3 66 , the tyre repair kit, a screwdriver
and the towing eye are located in the
drawer under the front passenger
seat 3 64.

Vehicle care261
Tyre pressure 3 309 and on the label
on the front left or right door frame.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the body style.
2. Identify the engine identifier code.
Engine data 3 292.
3. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 309.
For the tyres approved for your
vehicle, refer to the EEC Certificate of Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition.
Tyre pressure monitoring system The tyre pressure monitoring system
checks the pressure of all four wheels
once a minute when vehicle speed
exceeds a certain limit.Caution
Tyre pressure monitoring system
warns just about low tyre pressure
condition and does not replace
regular tyre maintenance by the
driver.
All wheels must be equipped with
pressure sensors and the tyres must
have the prescribed pressure.
The current tyre pressures can be
shown in the Vehicle Information
Menu in the Driver Information
Centre.

Vehicle care263
If the tyre pressure must be reduced
or increased, switch off ignition.
Only mount wheels with pressure
sensors, otherwise the tyre pressure
will not be displayed and w
illuminates continuously.
A spare wheel or temporary spare
wheel is not equipped with pressure
sensors. The tyre pressure
monitoring system is not operational
for these wheels. Control indicator w
illuminates. For the further three
wheels the system remains
operational.
The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved repair kits can be used.
External high-power radio equipment
could disrupt the tyre pressure
monitoring system.
Each time the tyres are replaced, tyre pressure monitoring system sensors
must be dismounted and serviced.
For the screwed sensor: replace
valve core and sealing ring. For
clipped sensor: replace complete
valve stem.Vehicle loading status
Adjust tyre pressure to load condition according to tyre information label ortyre pressure chart 3 309, and select
the relevant setting in the menu Tire
Load in the Driver Information Centre,
Vehicle Information Menu 3 121.
Select:
■ Light for comfort pressure up to
3 people
■ Eco for Eco pressure up to
3 people
■ Max for full loading
Auto learn function
After changing wheels, the vehicle
must be stationary for approx.
20 minutes, before the system
recalculates. The following relearn process takes up to 10 minutes of
driving with a minimum speed of
20 km/h. In this case, $ can be
displayed or pressure values can
swap in the Driver Information Centre.
If problems occur during the relearn
process, a warning message is
displayed in the Driver Information
Centre.
Temperature dependency Tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase.
The tyre pressure value displayed in
the Driver Information Centre shows
the actual tyre pressure. Therefore it
is important to check tyre pressure
with cold tyres.

264Vehicle careTread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons it is recommended that the tread depth of the tyres on
one axle should not vary by more than
2 mm.
The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
is the same as before.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal
tyre pressure and make other vehicle
modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced.9 Warning
Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.
9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.

Vehicle care265Tyre chains
Use tyre chains only on front wheels.
9Warning
Damage may lead to tyre blowout.
5-door hatchback, 4-door notchback,
Sports tourer
Always use fine mesh chains that add no more than 10 mm to the tyre tread
and the inboard sides (including chain
lock).Tyre chains are only permitted on
tyres of size 205/60 R 16 and
215/50 R 17.3-door hatchback
Tyre chains are permitted on tyres of
size 225/55 R 17. Always use fine
mesh chains that add no more than
10 mm to the tyre tread and the
inboard sides (including chain lock).
Tyre chains are also permitted on
tyres of size 245/45 R 18. Always use fine mesh chains that add no more
than 7 mm to the tyre tread and the
inboard sides (including chain lock).OPC Version
Tyre chains are permitted on tyres of
size 235/45 R 18. Always use fine
mesh chains that add no more than
10 mm to the tyre tread and the
inboard sides (including chain lock).General
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that
is at tyre's sidewall cannot be repaired with the tyre repair kit.9 Warning
Do not drive faster than 80 km/h.
Do not use for a lengthy period.
Steering and handling may be
affected.
If you have a flat tyre:
Apply the parking brake and engage
first gear, reverse gear or P.
The tyre repair kit is in a compartment under the floor cover in the load
compartment or, on version with rear
carrier system, in the drawer under
the passenger seat 3 64.

266Vehicle care
The illustrations show different
versions.
1. Take the tyre repair kit from the compartment.
2. Remove the compressor.
3. Remove the electrical connection cable and air hose from the
stowage compartments on the
underside of the compressor.
4. Screw the compressor air hose to
the connection on the sealant
bottle.
5. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.

Vehicle care267
6.Unscrew valve cap from defective
tyre.
7. Screw the filler hose to the tyre valve.
8. The switch on the compressor must be set to J.
9. Connect the compressor plug to the power outlet or cigarette
lighter socket.
To avoid discharging the battery,
we recommend running the
engine.10. Set the rocker switch on the compressor to I. The tyre is filled
with sealant.
11. The compressor pressure gauge briefly indicates up to 6 bar whilstthe sealant bottle is emptying
(approx. 30 seconds). Then the
pressure starts to drop.
12. All of the sealant is pumped into the tyre. Then the tyre is inflated.
13. The prescribed tyre pressure should be obtained within
10 minutes. Tyre pressure
3 309 . When the correct pressure
is obtained, switch off the compressor.If the prescribed tyre pressure is
not obtained within 10 minutes,
remove the tyre repair kit. Move
the vehicle one tyre rotation.
Reattach the tyre repair kit and
continue the filling procedure for
10 minutes. If the prescribed tyre pressure is still not obtained, the
tyre is too badly damaged. Seek
the assistance of a workshop.
Drain excess tyre pressure with
the button over the pressure
indicator.
Do not run the compressor longer than 10 minutes.

268Vehicle care
14. Detach the tyre repair kit. Pushcatch on bracket to remove
sealant bottle from bracket. Screw the tyre inflation hose to the free
connection of the sealant bottle.
This prevents sealant from
escaping. Stow tyre repair kit in
load compartment.
15. Remove any excess sealant using a cloth.
16. Take the label indicating maximum permitted speed from
the sealant bottle and affix in the
driver's field of view.
17. Continue driving immediately so that sealant is evenly distributed
in the tyre. After driving approx.
10 km (but no more than
10 minutes), stop and check tyre
pressure. Screw compressor air
hose directly onto tyre valve and
compressor when doing this.
If tyre pressure is more than
1.3 bar , set it to the correct value.
Repeat the procedure until there
is no more loss of pressure.
If the tyre pressure has fallen
below 1.3 bar, the vehicle must
not be used. Seek the assistance
of a workshop.
18. Stow away tyre repair kit in load compartment.
Note
The driving characteristics of the
repaired tyre are severely affected,
therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least
30 minutes.
The built-in safety valve opens at a
pressure of 7 bar.
Note the expiry date of the kit. After
this date its sealing capability is no
longer guaranteed. Pay attention to
storage information on sealant
bottle.
Replace the used sealant bottle. Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatable
dinghies etc. They are located on the
underside of the compressor. To
remove, screw on compressor air hose and withdraw adapter.
Wheel changing
Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 265.