oil OPEL FRONTERA 1998 Workshop Manual

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–21
TRANSMISSION DATA
Item Unit Enigne running at idle
Current Gear1
Lock Up Inactive, Active Inactive
Selector PositionPar k
AT Output Speed (Automatic Transmission) RPM 0 RPM
Output Speed (Meter Signal Side) RPM 0 RPM
AT Input Speed (Automatic Transmission) RPM 0 RPM
Engine Speed RPM 695
745 RPM
Vehicle Speed (Output Side) km/h 0 km/h
Throttle Position % 0 %
Throttle Position Sensor V 0.25
0.45V
AT Oil Temperature (Automatic Transmission)
C, F70 80C (158 176F)
Shift Pattern
Desired PCS Pressure (Pressure Control Solenoid) kPa
PCS Desired Current (Pressure Control Solenoid) mA
PCS Actual Current (Pressure Control Solenoid) mA
Overdrive Off Switch Off, On
Brake Switch Open 0V, Closed 12V Closed 12V
Winter Switch Open, Closed 0V Open
Power Switch Open, Closed 0V Open
Diagnostic Request Open, Closed Open
Winter Lamp Inactive 12V, Active 0V Inactive 12V
Power Lamp Inactive 12V, Active 0V Inactive 12V
Check Light Inactive 12V, Active 0V Inactive 12V
AT Oil Temperature Lamp (Automatic Transmission) Inactive 12V, Active 0V Inactive 12V
Solenoid 2-3 Inactive 0V, Active 12V Inactive 0V
Solenoid 1-2/3-4 Inactive 0V, Active 12V Active 12V
TCC Solenoid (Torque Conver ter Clutch) Inactive 0V, Active 12V Inactive 0V

7A–22 AUTOMATIC TRANSMISSION (AW30-40LE)
TCC DATA
Item Unit Enigne running at idle
Current Gear1
Lock Up Inactive, Active Inactive
AT Output Speed (Automatic Transmission) RPM 0 RPM
Output Speed (Meter Signal Side) RPM 0 RPM
AT Input Speed (Automatic Transmission) RPM 0 RPM
Engine Speed RPM 695
745 RPM
Vehicle Speed (Output Side) km/h 0 km/h
Throttle Position % 0 %
Gear Ratio :1 2.804
AT Oil Temperature (Automatic Transmission)
C, F 70 80C (158 176F)
TCC Slip Speed RPM 695
745 RPM
TCC Solenoid Pressure Desired kPa 0 kPa
Desired TCC Solenoid Current mA 0 mA
Actual TCC Solenoid Current mA 0 mA

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–23
INTERMITTENT CONDITIONS
If the Tech2 displays a code as intermittent, or if after a
test drive a code does not reappear, the problem is most
likely a faulty electrical connection or loose wiring.
Terminals should always be the prime suspect.
Intermittent rarely occur in sophisticated electronic
components such as the Transmission Control Module
(TCM).
When an intermittent problem is encountered, check
suspect circuits for:
• Poor terminal to wire connection.
• Terminals not fully seated in the connector body
(backed out).
• Improperly formed or damaged terminals.
• Loose, dirty, or corroded ground connections.
HINT: Any time you have an intermittent in more than
one circuit, check whether the circuits share a
common ground connection.
• Pinched or damaged wires.
• Electro-Magnetic Interference (EMI)
HINT: Check that all wires are properly routed away
from spark plug wires, distributor wires, coil,
and generator. Also check for improperly
installed electrical options, such as lights, 2-
way radios, etc.
Use the F2: SNAPSHOT mode of the Tech2 to help
isolate the cause of an intermittent fault. The snapshot
mode will record information before and after the
problem occurs. Set the snapshot to "trigger" on the
suspect code (or codes) or, if you notice the repor ted
symptom during test drive, trigger the snapshot
manually.
After the snapshot has been triggered, command the
Tech2 to play back the flow of data recorded from each
of the various sensors. Signs of an intermittent fault in a
sensor circuit are a sudden unexplainable jump in data
values out of the normal range.

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–25
DIAGNOSTIC TROUBLE CODES (DTC) CHECK
DTC
NUMBERFLASHING
CODEDESCRIPTION
P0120 21 ANALOG THROTTLE SIGNAL FAILURE (VTH)
P0502 24 SPEED METER SENSOR FAILURE (SP1)
P0705 17 GEAR SELECTOR FAILURE (PRND2L)
P0710 16 OIL TEMPERATURE SENSOR FAILURE (OT2)
P0717 14 INPUT REVOLUTION SENSOR FAILURE (NC0)
P0722 11 OUTPUT REVOLUTION SENSOR FAILURE (SP2)
P0727 13 ENGINE REVOLUTION SIGNAL FAILURE (NE)
P0743 33 TORQUE CONVERTER CLUTCH CONTROL LOCK-UP (ON/OFF) SOLENOID
FA I L U R E ( S L )
P0748 35 PRESSURE CONTROL SOLENOID FAILURE (STH)
P0753 31 SOLENOID 1 FAILURE (S1)
P0758 32 SOLENOID 2 FAILURE (S2)
P1121 23 ANALOG THROTTLE SIGNAL FAILURE (VREF, VGND)

7A–28 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0502 (FLASHING CODE 24) SPEED METER SENSOR FAILURE (SP1)
D07RY00024Circuit description:
Speed information is provided by the speed meter sensor
to the meter.
In the meter, the pulses of the speed meter sensor are
converted to speed signals (pulses), and these signals
are output to the TCM. The TCM converts these pulse
voltages to km/h signals.
Fail-safe control:
The TCM controls fail-safe by detecting speed meter
signal failure.
Failure detection:
• When not even 1 pulse is input in the speed meter
signal during the time 100 pulses are input in the
output revolution sensor signal.
• When not even 1 pulse is input in the speed meter
signal during the time 27 pulses are input in the
output revolution sensor signal.
Contents of control:
At failure detection
•Keeps the condition of transfer (High/Low judgment)
just before detection until vehicle speed is 0km/h,
and changes shift map to L4 map (3
4 UP None) at
vehicle speed is 0km/h.
•Uses high oil temperature map according to shift
map priority at correct oil temperature control.
• Up hill and down hill control inhibit.
• Stores the failure information in failure -memory.
• The failure detection of oil temperature sensor inhibit
At failure decision
Executes following items in adition to above control
items at failure detection.
•Blinks "CHECK TRANS" lamp
Conditions of turning "CHECK TRANS" lamp off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
speed meter sensor after more than 1 pulse are input in
the speed meter signal during the time 27 pulses areinput in the output revolution sensor.
Reversion conditions from fail-safe:
At failure detection and decision
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) The cause of DTC P0502 setting is due to the
operation fault of the speed meter.
(2) Speed signals are output from the meter. The sensor
power supply is given from the TCM.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.

7A–32 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0710 (FLASHING CODE 16) OIL TEMPERATURE SENSOR FAILURE (OT2)
D07RY00021Circuit description:
The oil temperature sensor is a thermistor sensor that is
installed in the transmission case and converts
temperature changes into continuous electric signals,
then outputs them to the Transmission Control Module
(TCM). When the ATF temperature is low, the resistance
of the sensor (thermistor) goes up, so that the voltage of
the TCM signal becomes high.
As the ATF is gradually warmed, the resistance of the
sensor goes down and the voltage becomes low. At the
normal operating ATF temperature (80
C/176F) of the
transmission, the voltage of the TCM is about 3.7V.
Fail-safe condition:
The TCM controls fail-safe by detecting oil temperature
sensor failure.
Failure detection:
Short detection
• When the A/D value is detected less than 10
(220
C) for 5 minutes continuously while normal
judgment is not satisfied from ignition on.
Open detection
• After 15 minites passed when the engine revolution
is more than 400 rpm and the selector position
switch is selected on R, D, 2, L range.
• When the change of the A/D value from engine
star t is less than 15 and the minnum A/D value is
more than 1000 (-10
C) from engine star t.
Contents of control:
At failure detection
• Changes shift map to HOT2 map
• Controls as A/T oil temperature 200
C
• Lock-up control inhibit
• Up hill and down hill control inhibit
• Blinks "CHECK TRANS" lamp
• Stores the failure information in failure-memoryAt failure decision
Same as failure detection.
Conditions of turning "CHECK TRANS" off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
output revolution sensor after the normal area of oil
temperature 40
C – 150C is detected for 10 sec
continuously.
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) Check that the voltage of the oil temperature sensor
varies with ATF temperatures.
(2) Check that the resistance of the oil temperature
sensor varies with ATF temperatures.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–33
DTC P0710 (FLASHING CODE 16) OIL TEMPERATURE SENSOR FAILURE (OT2)
DTCP0710

7A–36 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0722 (FLASHING CODE 11) OUTPUT REVOLUTION SENSOR FAILURE (SP2)
D07RY00018Circuit description:
Vehicle speed information is provided to the TCM by the
output revolution sensor. This sensor is located in the
transmission adapter housing. The output revolution
sensor is an electromagnetic pulse pickup type that
generates a speed signal according to the revolution of
the transmission output shaft. As a result, the sensor
sends a sine wave signal (AC) to the TCM, which
converts this sine wave signal (pulse voltage) to a km/h
signal.
Fail-safe control:
The TCM controls fail-safe by detecting output revolution
sensor failure.
Failure detection:
• When not even 1 pulse is input in the output
revolution sensor during the time 4 pulses are input
in the speed meter sensor.
• When the failure criteria is continuously 500 times
from the time ignition is turned ON until it is turned
OFF.
• Detection inhibit condition:
When speed meter sensor revolution is less than 80
rpm.
Contents of control:
At failure detection
• Uses the vehicle speed calculated by speed meter
sensor for shift control
• Keeps the condition of transfer (High/Low judgment)
just before detection until vehicle speed is 0km/h,
and changes shift map to L4 map (3
4UP None) at
vehicle speed 0km/h.
• Use high oil temperature map according to shift map
priority at correct oil temperature control.
• Squat control inhibit
• Up hill and down hill control inhibit
• Reverse lockout control inhibit• Stores the failure information in failure-memory
At failure decision
Executes following items in addition to above control
items at failure detection.
•Blinks "CHECK TRANS" lamp
Conditions of turning "CHECK TRANS" off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
speed meter sensor after more than 1 pulse input in the
output revolution sensor and finished vehicle speed
calculation during the time 4 pulse are input in the speed
meter sensor.
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) When the vehicle is running, a speed signal is input
from the output revolution sensor to the TCM.
(2) At this test, the continuity of circuit wiring and the
output revolution sensor is checked.
(3) At this test, the continuity of the output revolution
sensor is checked.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.

7A–38 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0727 (FLASHING CODE 13) ENGINE REVOLUTION SIGNAL FAILURE (NE)
D07RY00019Circuit description:
Engine revolution (rpm) signals are sent from Engine
Control Module (ECM) to the Transmission Control
Module (TCM).
The engine speed sensor is an electromagnetic pulse
pickup type that generates signals when the flywheel
gear revolves (2 pulses at a single revolution of the
flywheel gear).
The TCM converts these sine wave signals into engine
revolution (RPM) signals.
Fail-safe control:
The TCM controls fail-safe by detecting engine revolution
sensor failure.
Failure detection:
• When input revolution is more than 2000 rpm
• When not even 1 pulse is input in the engine
revolution signal during 5 seconds
• Detection inhibit condition: At 4th gear
Contents of control:
At failure detection
• Up hill and down hill control inhibit
• Oil temperature sensor failure detection inhibit
• Blinks "CHECK TRANS" lamp
• Stores the failure information in failure memory.
At failure decision
Same as failure detection
Conditions of turning "CHECK TRANS" lamp off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
speed meter sensor after the engine revolution signal
pulses are input 250 pulses normally.
(however, uses 0 km/h judgment by back-up vehicle
speed at output revolution failure)
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) Engine revolution signals are input from the ECM into
the TCM.
(2) When the engine idling, voltage fluctuates with (AC
intermittent) range of less than 1.4V
9 16V.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.

7A–42 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0748 (FLASHING CODE 35) PRESSURE CONTROL SOLENOID FAILURE (STH)
D07RY00047Circuit description:
The pressure control solenoid is a PWM duty control
solenoid located in the valve body.
The pressure control solenoid is a TCM-controled device
used to regulate transmission throttle pressure by
energizing current from the TCM.
Fail-safe control:
The TCM controls fail-safe by detecting pressure control
solenoid failure.
Failure detection:
IG shor t failure
• When the feedback A/D value is more than 1020 for
500 milli-second continuously.
• Detection inhibit condition: Prohibition during 1 second
after reversion from open failure, because the
possibility of the mis-detection is high.
Open failure (Including GND Shor t)
• When the feedback A/D value is less than 15 for more
than 70 milli-second continuously, judges as faliure,
and turns the current of target output off, after 1.5
second passed turns the current of target value to
normal. The A/D value is checked, and this operation
is repeated during 70 milli-second again.
• When it continues for 12.5 second in total.
Contents of control:
At failure detection
• Lock-up control inhibit
• Up hill and down hill control inhibit
• Squat control inhibit
At failure decision
Executes following items in addition to above control
items at failure detection.
•Turns Solenoid power supply OFF• Blinks "CHECK TRANS" lamp
• Stores the failure information in failure memory
* Prohibits failure detection of S1, S2, SL, STH, selector
position switch, and oil temperature sensor.
Conditions of turning "CHECK TRANS" off:
Turns "CHECK TRANS" lamp off after ignition is turned
ON
OFF ON.
Reversion conditions from fail-safe:
At failure detection
W h e n I G sh o r t fa i l u re ꞏꞏꞏT h e fe e d ba ck A / D va l u e i s
less than 1020 for 1 second continuously.
W h e n o p e n fa i l u re ꞏꞏꞏD e t e c t i o n c r i t e r i a i s n o t s a t i s f i e d
or the feedback A/D value is more than 15 for 1
second continuously.
At failure decision
Recovers at the same time as the conditions of
turning “CHECK TRANS” lamp off are satisfied.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) The solenoid resistance is within the range of 5 to
5.6
.
(2) This test checks for shor ted circuit at the TCM.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.