belt OPEL FRONTERA 1998 Workshop Manual

SUPPLEMENTAL RESTRAINT SYSTEM9J–27
5–8840–0385–0 Connector Test Adapter
Kit
901RS151The 5–8840–0385–0 Connector Test Adapter Kit must be
used whenever a diagnostic procedure requests
checking or probing a terminal. Using the appropriate
adapter will ensure that no damage to the terminal will
occur from the DVM prove, such as spreading or bending.
The adapter will also give an idea of whether contact
tension is sufficient, helping to find an open or intermittent
open due to poor terminal contact.
5–8840–2468–0 SRS Deployment Tool
901RW106The 5–8840–2468–0 SRS Deployment Tool must be
used for deployment of the undeployed air bag, and/or
pretensioner seat belt.
5–8840–2420–0 SRS Deployment Fixture
901RW199The 5–8840–2420–0 SRS Deployment Fixture must be
used for deployment of the undeployed passenger side
air bag.
5–8840–2469–0 SRS Adapter for Load
To o l .
901RW107The 5–8840–2469–0 SRS Adapter for Load Tool must be
used with 5–8840–2421–0 SRS Driver/Passenger Load
Tool.

SUPPLEMENTAL RESTRAINT SYSTEM 9J–30
Service Precautions for SRS
Component Service
CAUTION: When fasteners are removed, always
reinstall them at the same location from which they
were removed. If a fastener needs to be replaced, use
the correct part number fastener for that application.
If the correct part number fastener is not available, a
fastener of equal size and strength (or stronger) may
be used. fasteners that are not reused, and those
requiring thread locking compound will be called
out. The correct torque value must be used when
installing fasteners that require it. If the above
conditions are not followed, parts or system damage
could result.
WARNING: WHEN PERFORMING SERVICE ON OR
AROUND SRS COMPONENTS OR SRS WIRING,
FOLLOW THE PROCEDURES LISTED BELOW TO
TEMPORARILY DISABLE THE SRS. FAILURE TO
FOLLOW PROCEDURES COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY OR OTHERWISE UNNEEDED SRS REPAIRS.
The SDM in Driver–Passenger SRS can maintain
sufficient voltage to cause a deployment for up to 15
seconds after the ignition switch is turned “OFF,” the
battery is disconnected, or the fuse powering the SDM is
removed.
Many of the service procedures require removal of the
“C–21” fuse, and disconnection of the air bag assembly
from the deployment loop to avoid an accidental
deployment. If the air bag assembly is disconnected from
the deployment loop as noted in the “Disabling the SRS”
procedure that follows, service can begin immediately
without waiting for the 15 second time period to expire.
Disabling The SRS
Removal
Turn the ignition switch to “OFF” and turn the steering
wheel so that the vehicle’s wheels are pointing straight
ahead.
1. Remove SRS fuse “C–21” from left dash side lower
fuse block or disconnect battery.
2. Disconnect yellow 2–pin connector at the base of
steering column.
3 . R e m o v e g l o v e b o x a s s e m b l y ; R e f e r t o “ P a s s e n g e r a i r
bag assembly replacement” in this section.
4. Disconnect passenger air bag assembly yellow 2–pin
connector behind the glove box assembly.
CAUTION: W i t h t h e “ C – 2 1 ” f u s e r e m o v e d a n d
ignition switch “ON,” the “AIR BAG” warning lamp
will be “ON.” This is normal operation and does not
indicate an SRS malfunction.
Enabling The SRS
Installation
Turn ignition switch to “LOCK” and remove key.
1. Connect yellow 2–pin connector passenger air bag
assembly.2. Install glove box assembly. Refer to “Passenger Air
Bag Assembly Replacement” in this section.
3. Connect yellow 2–pin connector at the base of the
steering column.
4. Install “AIR BAG” fuse “C–21” to left dash side lower
fuse block or connect battery.
Turn ignition switch to “ON” and verify that the “AIR BAG”
warning lamp turn on 3.5 seconds and then turns “OFF.” If
it does not operate as described, perform the “SRS
Diagnostic System Check” in this section.
Handling / Installation / Diagnosis
1. Air bag assembly should not be subjected to
temperatures above 93
C (200F).
2. Air bag assembly, and SDM should not be used if they
have been dropped from a height of 100 centimeters
(3.28 feet) or more.
3. When a SDM is replaced, it must be oriented with the
arrow on the SDM pointing toward the front of the
vehicle. It is very important for the SDM to be located
flat on the mounting surface, parallel to the vehicle
datum line. It is important that the SDM mounting
surface is free of any dirt or other foreign material.
4. Do not apply power to the SRS unless all components
are connected or a diagnostic chart requests it, as
this will set a diagnostic trouble code.
5. The “SRS Diagnostic System Check” must be the
starting point of any SRS diagnostics. The “SRS
Diagnostic System Check” will verify proper “AIR
BAG” warning lamp operation and will lead you to the
correct chart to diagnose any SRS malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis, and incorrect
parts replacements.
Inspections Required After An Accident
CAUTION: C e r t a i n S R S c o m p o n e n t s m u s t b e
replaced after a frontal crash involving air bag
deployment.
In all types of accidents regardless of “Air Bag”
deployment, visually inspect all of the following
components and replace as required:
— Driver air bag assembly
— Passenger air bag assembly
— Driver pretensioner assembly
— Passenger pretensioner assembly
— Steering wheel
— SRS coil assembly
— Steering column
— Knee bolster and instrument panel mounting
attachments
— Driver seat and belt
— Passenger seat and belt
—SDM
SDM always should be checked according to “SDM
Replacement Guidelines.”

SUPPLEMENTAL RESTRAINT SYSTEM9J–49
10. Install glove box cover.
11. Install glove box assembly with lid.
12. Install ECM and SDM cover.
13. Install rear console assembly and connect harness
connector.14. Install front console assembly.
15. Install gear control knob.
16. Enable the SRS (Refer to “Enabling the SRS” in this
section).
Pretensioner Seat Belt (If so equipped)
Service Precaution
WARNING: WHEN PERFORMING SERVICE ON OR
AROUND THE PRETENSIONER SEAT BELT OR THE
PRETENSIONER SEAT BELT WIRING, FOLLOW THE
PROCEDURES LISTED BELOW TO TEMPORARILY
DISABLE THE PRETENSIONER SEAT BELT.
FAILURE TO FOLLOW PROCEDURES COULD
RESULT IN POSSIBLE THE PRETENSIONER SEAT
BELT DEPLOYMENT, PERSONAL INJURY OR
OTHERWISE UNNEEDED THE PRETENSIONER
SEAT BELT REPAIR.
AS A PRECAUTION, WEAR GLOVES AND SAFETY
GLASSES WHEN PERFORMING THE
PRETENSIONER SEAT BELT. WHEN DEPLOY A LIVE
PRETENSIONER SEAT BELT AT OUTSIDE THE
VEHICLE, DEPLOYMENT HARNESS SHALL REMAIN
SHORTED AND NOT BE CONNECTED TO A POWER
SOURCE UNTIL THE PRETENSIONER SEAT BELT IS
TO BE DEPLOYED. THE PRETENSIONER SEAT
BELT WILL IMMEDIATELY DEPLOY WHEN A POWER
SOURCE IS CONNECTED TO IT. CONNECTING THE
DEPLOYMENT HARNESS SHOULED ALWAYS BE
THE FINAL STEP IN THE PRETENSIONER SEAT
BELT DEPLOYMENT PROCEDURE. FAILURE TO
FOLLOW PROCEDURES IN THE ORDER LISTED
COULD RESULT IN PERSONAL INJURY.
Parts Location
760RW028
Legend
(1) Seat
(2) Pretensioner Cover
(3) Bolt
(4) Pretensioner Harness
(5) Pretensioner
Removal
1. Turn ignition switch to “LOCK”, remove key.
2. Remove the foot rest located behind the seat.
3. Remove the cover on seat slide.
4. Disconnect the 2-pin connector at the base of the
seat.
5. Remove four fixing bolts the seat slide and remove
seat.
6. Remove the pretensioner seat belt cover.
7. Remove the pretensioner seat belt assembly.
Installation
1. Install the pretensioner seat belt assembly.
2. Install the pretensioner seat belt cover.
3. Install the seat on seat slide and four fixing bolts.
4. Connect the yellow 2-pin connector at the base of the
seat.
5. Install the cover on seat slide.
6. Install the foot rest located behind the seat.

9J1–43
RESTRAINT CONTROL SYSTEM
DTC 29 Passenger Pretensioner Loop Short To Ground
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltages at “Driver Belt Low”
terminal “10” and “Passenger Belt Low” terminal “22” to
detect short to ground in the pretensioner assembly
circuits.
DTC Will Set When:
Neither of the air bag and the pretensioner belt are open.
“Ignition 1” is within the normal operating voltage range.
Once these conditions are met and the voltage at
“Passenger Belt Low” is below a specified value, DTC 29
will set. This test is run once each ignition cycle and
“Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
This malfunction is no longer occurring and the ignition
switch is turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to circled number(s) on the
diagnostic chart.
2. This test determines whether the SDM is
malfunctioning.
3. This test isolates the malfunction to one side of the
passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
4. This test determines whether the malfunction is in
IB15–BLU/BLK.
5. This test determines whether the malfunction is in
IB16–BLU/ORG.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to ground in the passenger pretensioner assembly circuit.
Inspect IB15–BLU/BLK and IB16–BLU/ORG carefully for
cutting or chafing. If the wiring pigtail of the passenger
pretensioner assembly is damaged, the component must
be replaced.

9J1–45
RESTRAINT CONTROL SYSTEM
DTC 31 Passenger Pretensioner Loop Resistance High
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests “Ignition 1”, and
deployment loop voltages are measured to ensure they
are within their respective normal voltage ranges. The
SDM then proceeds with the “Resistance Measurement
Test”. “Passenger Belt Low” terminal “10” is grounded
through a resister and the passenger current source
connected to “Passenger Belt High” terminal “9” allows a
known amount of current to flow. By monitoring the
voltage difference between “Passenger Belt High” and
“Passenger Belt Low” the SDM calculates the combined
resistance of the passenger air bag assembly, harness
wiring IB15–BLU/BLK and IB16–BLU/ORG connector
terminal contact.
DTC Will Set When:
The combined resistance of the passenger pretensioner
assembly, harness wiring IB15–BLU/BLK and
IB16–BLU/ORG, and connector terminal contact is
above a specified value. This test is run once each
ignition cycle during the “Resistance Measurement Test”
when:
1. No “higher priority faults” are detected during
“Turn–ON”,
2. “Ignition 1” voltage is in the specified value.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
The ignition switch is turned “OFF.”
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2–pin connector.
4. This test checks for proper contact and/or corrosion
of the yellow 2–pin connector terminals.
5. The test checks for a malfunctioning passenger
pretensioner assembly.
6. This test determines whether the malfunction is due
to high resistance in the wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a poor
connection at the passenger air bag assembly harness
connector terminals “1” and “2”, SDM terminal “9” and
“10”, or a poor wire to terminal connection in
IB15–BLU/BLK and IB16–BLU/ORG. This test for this
diagnostic trouble code is only run while the “AIR BAG”

9J1–47
RESTRAINT CONTROL SYSTEM
DTC 32 Passenger Pretensioner loop Resistance Low
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges. The
SDM then proceeds with the “Resistance Measurement
Test”. “Passenger Belt Low” terminal “10” is grounded
through a resistor and the passenger current source
connected to “Passenger Belt High” terminal “9” allows a
known amount of current to flow. By monitoring the
voltage difference between “Passenger Belt High” and
“Passenger Belt Low”, the SDM calculates the combined
resistance of the passenger air bag assembly, harness
wiring IB15–BLU/BLK and IB16–BLU/ORG connector
terminal contact.
DTC Will Set When:
The combined resistance of the passenger air bag
assembly, harness wiring IB15–BLU/BLK and
IB16–BLU/ORG, and connector terminal contact is
above a specified value. This test is run once each
ignition cycle during the “Resistance Measurement Test”
when:
1. No “higher priority faults” are detected during
“Turn–ON”,
2. “Ignition 1” voltage is in the specified value.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
The ignition switch is turned “OFF.”
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies connection of the yellow 2–pin
connector.
4. This test cheeks for proper operation of the shorting
clip in the yellow 2–pin connector.
5. The test checks for a malfunction passenger
pretensioner assembly.
6. This test determines whether the malfunctioning is
due to shortening in the wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
between IB15–BLU/BLK and IB16–BLU/ORG, or a
malfunctioning shorting clip on the passenger
pretensioner assembly which would require replacement
of the pretensioner assembly. The test for this diagnostic
trouble code is only run while “AIR BAG” warning lamp is

9J1–49
RESTRAINT CONTROL SYSTEM
DTC 33 Passenger Pretensioner Loop Short To Voltage
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltages at “Driver Belt Low”
terminal “10” and “Passenger Belt Low” terminal “22” to
detect short to B+ in the pretensioner assembly circuits.
DTC Will Set When:
“Ignition 1” is within the normal operating voltage range.
Once these conditions are met and the voltage at
“Passenger pretensioner Low” is above a specified value,
DTC 33 will set. This test is run once each ignition cycle
and “Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets
DTC 33.
DTC Will Clear When:
The malfunction is no longer occurring and the ignition is
turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test isolates the malfunction to one side of the
passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
4. This test determines whether the malfunction is in
IB15–BLU/BLK.
5. This test determines whether the malfunction is in
IB16–BLU/ORG.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to B+ in the passenger pretensioner assembly circuit.
Inspect IB15–BLU/BLK and IB16–BLU/ORG carefully for
cutting or chafing. If the wiring pigtail of the passenger
pretensioner assembly is damaged, the component must
be replaced. A careful inspection of IB15–BLU/BLK and
IB16–BLU/ORG, including the passenger pretensioner
assembly pigtail is essential to ensure that the
replacement SDM will not be damaged.

RESTRAINT CONTROL SYSTEM 9J1–50
DTC 33 Passenger Pretensioner Loop Short To Voltage
StepActionYe sNo
1Perform the “SRS Diagnostic System Check”
Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Repeat the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM With correct terminal adapter from
5–8840–0385–0.
2. Ignition switch “OFF.”
3. Connect scan tool data link connector. follow directions as
given in the scan tool operator’s manual.
4. Ignition switch “ON.”
5. Read passenger belt sense LO.
Is passenger belt sense LO more than 3.5 volts?
Go to Step 3Go to Chart A
31. Ignition switch “OFF”.
2. Disconnect passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
3. Leave driver pretensioner assembly connected.
4. Connect SRS driver / passenger load tool 5–8840–2421–0
and appropriate adapter to passenger air bag assembly
harness connector.
5. Ignition switch “ON.”
Is DTC 33 current?
Go to Step 4
Ignition switch
“OFF”
Replace
passenger
pretensioner
assembly
Go to Step 6
41. Ignition switch “OFF.”
2. Disconnect SRS driver / passenger load tool.
3. Measure resistance on SDM harness connector from terminal
“9” to terminal “12” (ignition).
Does 5–8840–0285–0 display “OL” (infinite)?
Go to Step 5
Replace SRS
harness
Go to Step 6.
5Measure resistance on SDM harness connector from terminal
“10” and terminal “12” (ignition).
Does 5–8840–0285–0 display “OL” (infinite)?
Go to Chart A
Replace SRS
harness
Go to Step 6
61. Reconnect all components ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Repeat the “SRS
Diagnostic
System Check”
Go to Step 6

9J1–51
RESTRAINT CONTROL SYSTEM
DTC 34 Passenger Pretensioner Loop Open
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges. During
“Continuous Monitoring” diagnostics, a fixed amount of
current is flowing in the deployment loop. This produces
proportional voltage drops in the loop. By monitoring the
voltage difference between “Passenger Belt High” and
“Passenger Belt Low”, the SDM calculates the combined
resistance of the passenger pretensioner assembly,
harness wiring IB15–BLU/BLK AND IB16–BLU/ORG,
and connector terminal contact.
DTC Will Set When:
The voltage difference between “Passenger pretensioner
High” terminal “9” and “Passenger pretensioner Low”
terminal “10” is above or equal to a specified value for 500
milliseconds during “Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
The voltage difference between “Passenger Belt High”
terminal “9” and “Passenger Belt Low” terminal “10” isbelow a specified value for 500 milliseconds during
“Continuous Monitoring”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2–pin connector.
4. This test cheeks for proper contact and/or corrosion
of the shorting clip in the yellow 2–pin connector
terminals.
5. The test checks for a malfunctioning passenger
pretensioner assembly.
6. This test determines whether the open in the wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a poor
connection at the passenger pretensioner assembly
harness connector terminals“1” and “2”, SDM terminals
“9” and “10”, or an open in IB15–BLU/BLK and
IB16–BLU/ORG.

9J1–53
RESTRAINT CONTROL SYSTEM
DTC 41 Driver Pretensioner Loop Resistance High
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM then proceeds with the “Resistance
Measurement Test” “Driver Belt Low” terminal “22” is
grounded through a current sink and the driver current
source connected to “Driver Belt High” terminal “21”
allows a known amount of current to flow. By monitoring
the voltage difference between “Driver Belt High” and
“Driver Belt Low”, the SDM calculates the combined
resistance of the driver pretensioner assembly, harness
wiring IB13–BLU/RED and IB14–BLU/YEL, and
connector terminal contact.
DTC Will Set When:
The combined resistance of the driver pretensioner
assembly, harness wiring IB13–BLU/RED and
IB14–BLU/YEL, and connector terminal contact is above
a specified value. This test run once each ignition cycle
during the “Resistance Measurement Test” when:
1. No “higher priority faults” are detected during
“Turn–ON”
2. “Ignition 1” voltage is in the specified value.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets
DTC 41.
DTC Will Clear When:
The ignition switch is turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2–pin connector at the base of the driver seat.
4. This test checks for proper contact and/or corrosion
of the 2–pin connector terminals at the base of the
driver seat.
5. This test isolate the malfunction to one side of the
pretensioner assembly yellow 2–pin connector
located at the base of the driver seat.
6. This test determines whether the malfunction is due
to high resistance in the wiring.