check engine OPEL FRONTERA 1998 Workshop Manual
[x] Cancel search | Manufacturer: OPEL, Model Year: 1998, Model line: FRONTERA, Model: OPEL FRONTERA 1998Pages: 6000, PDF Size: 97 MB
Page 1262 of 6000

6E–145 ENGINE DRIVEABILITY AND EMISSIONS
D i a g n o s t i c Tr o u b l e C o d e ( D T C ) P 0 1 3 4 H O 2 S C i r c u i t I n s u f f i c i e n t Activity Bank 1
Sensor 1
060RW237
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
s e n s o r ( H O 2 S ) h i g h a n d l o w c i r c u i t s . W h e n m e a s u r e d
with a 10 megaohm digital voltmeter, this may display
as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when
exhaust is lean. The PCM constantly monitors the
HO2S signal during “closed loop” operation and
compensates for a rich or lean condition by decreasing
or increasing injector pulse width as necessary. If the
Bank 1 HO2S 1 voltage remains at or near the 450 mV
bias for an extended period of time, DTC P0134 will be
set, indicating an open sensor signal or sensor low
circuit.
Heated oxygen sensors are used to minimize the
amount of time required for “closed loop” fuel control
operation and to allow accurate catalyst monitoring.
The oxygen sensor heater greatly decreases the
amount of time required for fuel control sensors Bank
1 HO2S 1 and Bank 2 HO2S 1 to become active.
Oxygen sensor heaters are required by post-catalyst
monitor sensors to maintain a sufficiently high
temperature for accurate exhaust oxygen content
readings further from the engine.
Conditions for Setting the DTC
No related DTCs.
Battery voltage is above 10 volts.
Engine run time is longer than 40 seconds.
Oxygen sensor heater has been determined to be
functioning properly.
Bank 1 HO2S 1 signal voltage remains between
400 mV and 500 mV for a total of 77 seconds over a
90-second period of time.
Action Take When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
“Open loop” fuel control will be in effect.
Conditions for Clearing the MIL/DTC
DTC P0134 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Poor connection or damaged harness – Inspect the
harness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal-to-wire connection,
and damaged harness.
Faulty HO2S heater or heater circuit – With the ignition
“ON,” engine “OFF,” after a cool down period, the
HO2S 1 voltage displayed on Tech 2 is normally
455-460 mV. A reading over 1000 mV indicates a
signal line shorted to voltage. A reading under 5 mV
Page 1263 of 6000

6E–146
ENGINE DRIVEABILITY AND EMISSIONS
indicates a signal line shorted to ground or signal lines
shorted together. Disconnect the HO2S and connect
a test light between the HO2S ignition feed and heater
ground circuits. If the test light does not light for 2
seconds when the ignition is turned on, repair the open
ignition feed or sensor ground circuit as necessary. If
the test light lights and the HO2S signal and low circuits
are OK, replace the HO2S.
Intermittent test – With the Ignition “ON,” monitor the
HO2S signal voltage while moving the wiring harness
and related connectors. If the fault is induced, the
HO2S signal voltage will change. This may help isolate
the location of the malfunction.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. If the DTC P0134 test passes while the Failure
Records conditions are being duplicated, an
intermittent conditions is indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0134 –HO2S Circuit Insufficient Activity Bank 1 Sensor 1
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Install Tech 2.
2. Run the engine at operating temperature.
3. Operate the engine above 1200 RPM for two
minutes.
Does Tech 2 indicate Bank 1 HO2S 1 voltage varying
outside the specified values?
400-500 mVGo to Step 3Go to Step 4
31. Ignition “ON,” engine “OFF,” review and record Tech
2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using Tech 2, monitor “Specific DTC” info for DTC
P0134 until the DTC P0134 test runs.
4. Note the test result.
Does Tech 2 indicate DTC P0134 failed this ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
4Check for a damaged harness.
Was a problem found?
—Verify repairGo to Step 5
5Check for poor Bank 1 HO2S 1 high and low circuit
terminal connections at the Bank 1 HO2S 1 harness
connector and replace terminal(s) if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 6
6Check for poor Bank 1 HO2S 1 high and low circuit
terminal connections at the PCM and replace terminals
if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 7
71. Ignition “OFF.”
2. With the PCM disconnected, check continuity of the
Bank 1 HO2S 1 high circuit.
3. If the Bank 1 HO2S 1 high circuit measures over 5.0
ohms, repair open or poor connection as necessary.
Was a Bank 1 HO2S 1 high circuit problem found and
corrected?
—Verify repairGo to Step 8
Page 1264 of 6000

6E–147 ENGINE DRIVEABILITY AND EMISSIONS
DTC P0134 –HO2S Circuit Insufficient Activity Bank 1 Sensor 1
StepNo Ye s Va l u e ( s ) Action
81. Ignition “OFF.”
2. With the PCM disconnected, check continuity of the
Bank 1 HO2S 1 low circuit.
3. If the Bank 1 HO2S 1 low circuit measures over 5
ohms, repair open or poor connection as necessary.
Was a Bank 1 HO2S 1 low circuit problem found and
corrected?
—Verify repairGo to Step 9
91. Ignition “ON,” engine “OFF.”
2. Disconnect Bank 1 HO2S 1 and jumper the HO2S
high and low circuits (PCM side) to ground.
3. Using Tech 2, monitor Bank 1 HO2S 1 voltage.
Is Bank 1 HO2S 1 voltage in the specified range?
0-10 mVGo to Step 10Go to Step 11
10Replace Bank 1 HO2S 1.
Is the action complete?
—Verify repair—
11Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
UBS 98model year Immobilizer
Workshop Manual.
Is the action complete?—Verify repair—
Page 1265 of 6000

6E–148
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0151 HO2S Circuit Low Voltage Bank 2
Sensor 1
060RW190
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during “closed loop” operation and compensates for a rich
or lean condition by decreasing or increasing injector
pulse width as necessary. If the Bank 2 HO2S 1 voltage
remains excessively low for an extended period of time,
DTC P0151 will be set.
Conditions for Setting the DTC
No related DTCs.
The engine is operating in “closed loop.”
Engine coolant temperature is above 60C (140F).
“Closed loop” commanded air/fuel ratio is between
14.5 and 14.8.
Throttle angle is between 3% and 19%.
Bank 2 HO2S 1 signal voltage remains below 22 mV
during normal “closed loop” operation for a total of 77
seconds over a 90-second period of time.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
“Open loop” fuel control will be in effect.
Conditions for Clearing the MIL/DTC
DTC P0151 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Heated oxygen sensor wiring – The sensor pigtail may
be mispositioned and contacting the exhaust system.
Poor PCM to engine block grounds.
Fuel pressure – The system will go lean if pressure is
too low. The PCM can compensate for some
decrease. However, if fuel pressure is too low, a DTC
P0151 may be set. Refer to
Fuel System Diagnosis.
Lean injector(s) – Perform “Injector Balance Test.”
Vacuum leaks – Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.
Exhaust leaks – An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the
HO2S, causing the system to appear lean. Check for
Page 1266 of 6000

6E–149 ENGINE DRIVEABILITY AND EMISSIONS
exhaust leaks that may cause a false lean condition to
be indicated.
MAF sensor –The system can go lean if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if the lean condition is corrected. If so,
replace the MAF sensor.
Fuel contamination – Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessive
alcohol in the fuel can also cause this condition. Refer
to
Fuel System Diagnosis for the procedure to check
for fuel contamination.
If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0151 failing during operation may indicate a
condition described in the “Diagnostic Aids” above.
If the DTC P0151 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicate.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0151 – HO2S Circuit Low Voltage Bank 2 Sensor 1
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Install Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within the parameters specified
under “Conditions for Setting the DTC” criteria
included in Diagnostic Support.
4. Using Tech 2, monitor Bank 2 HO2S 1 voltage.
Does the Bank 2 HO2S 1 voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF,” review and record Tech
2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using Tech 2, monitor “Specific DTC” info for DTC
P0151 until the DTC P0151 test runs.
4. Note test result.
Does Tech 2 indicate DTC P0151 failed this ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Turn ignition “OFF.”
2. Disconnect the PCM.
3. Check the Bank 2 HO2S 1 high and low signal
circuits for a short to ground or a short to the heater
ground circuit.
Were Bank 2 HO2S 1 signal circuits shorted?
—Go to Step 5Go to Step 6
5Repair the Bank 2 HO2S 1 signal circuit.
Is the action complete?
—Verify repair—
61. Ignition “OFF.”
2. Leave the PCM and HO2S 1 disconnected.
3. Check for continuity between the high and low
signal circuits.
Was there continuity between the high and low circuits?
—Go to Step 7Go to Step 8
7Repair the short between the high and low circuits.
Is the action complete?
—Verify repair—
Page 1268 of 6000

6E–151 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0152 HO2S Circuit HIGH Voltage Bank 2
Sensor 1
060RW190
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during “closed loop” operation and compensates for a rich
or lean condition by decreasing or increasing the injector
pulse width as necessary. If the Bank 2 HO2S 1 voltage
remains excessively high for an extended period of time,
DTC P0152 will be set.
Conditions for Setting the DTC
No related DTCs.
The engine is operating in “closed loop.”
The engine coolant temperature is above 60C
(140
F).
“Closed loop” commanded air/fuel ratio between 14.5
and 14.8.
Throttle angle between 3% and 19%.
Bank 2 HO2S 1 signal voltage remains above 952 mV
during normal “closed loop” operation for a total of 77
seconds over a 90-second period.
OR
Bank 2 HO2S 1 signal voltage remains above 500 mV
during deceleration fuel cutoff mode operation for up to
3 seconds.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
“Open loop” fuel control will be in effect.
Conditions for Clearing the MIL/DTC
DTC P0152 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Fuel pressure – The system will go rich if pressure is
too high. The PCM can compensate for some
increase. However, if fuel pressure is too high, a DTC
P0152 may be set. Refer to
Fuel System Diagnosis.
Rich injector(s) – Perform “Injector Balance Test.”
Leaking injector – Refer to Fuel System Diagnosis.
Evaporative emissions (EVAP) system – Check the
canister for fuel saturation. If the canister is full of fuel,
check EVAP control system components and hoses.
Refer to
Evaporative Emission (EVAP) Control
System
.
Page 1269 of 6000

6E–152
ENGINE DRIVEABILITY AND EMISSIONS
MAF sensor – The system can go rich if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if rich condition is corrected. If so,
replace MAF sensor.
Check for leaking fuel pressure regulator diaphragm by
checking vacuum line to regulator for the presence of
fuel. There should be no fuel in the vacuum line.
TP sensor – An intermittent TP sensor output will
cause the system to go rich, due to a false indication
of the engine accelerating.
Shorted Heated Oxygen Sensor (HO2S)– If the HO2S
is internally shorted, the HO2S voltage displayed on
Tech 2 will be over 1 volt. Try disconnecting the
affected HO2S with the key “ON,” engine “OFF.” If the
displayed HO2S voltage changes from over 1000 mV
to around 450mV, replace the HO2S. Silicon
contamination of the HO2S can cause a high HO2S
voltage to be indicated. This condition is indicated by
powdery white deposit on the portion of the HO2S
exposed to the exhaust stream. If contamination is
noticed, replace the affected HO2S.
Open HO2S Signal Circuit of Faulty HO2S– A poor
connection or open in the HO2S signal circuit can
cause the DTC to set during deceleration fuel mode.An HO2S which is faulty and not allowing a full voltage
switch between the rich and lean thresholds can also
cause the condition. Operate the vehicle while
monitoring the HO2S voltage with Tech 2. If the HO2S
is limited within a range between 300 mV to 600 mV,
check the HO2S signal circuit wiring and associated
terminal connections.
If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0152 failing during deceleration fuel cutoff
mode operation may indicate a condition described
in the “Diagnostic Aids” above. If the DTC P0152
test passes while the Failure Records conditions are
being duplicated, an intermittent condition is
indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0152 – HO2S Circuit High Voltage Bank 2 Sensor 1
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Install Tech 2.
2. Engine is at operating temperature.
3. Operate the vehicle within the parameters specified
under “Conditions for Setting the DTC” criteria
included in Diagnostic Support.
4. Using Tech 2, monitor Bank 2 HO2S 1 voltage.
Does the Bank 2 HO2S 1 voltage remain above the
specified value?
952 mV
(500 mV in
deceleration
fuel cut-off
mode)
Go to Step 4Go to Step 3
31. Ignition “ON.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using Tech 2, monitor “Specific DTC” info for DTC
P0152 until the DTC P0152 test runs.
5. Note the test result.
Does Tech 2 indicate DTC P0152 failed this ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Ignition “OFF.”
2. Disconnect Bank 2 HO2S 1.
3. Ignition “ON.”
4. At HO2S Bank 2 Sensor 1 connector (PCM side)
use a DVM to measure voltages at the high and low
signal terminals.
Are the voltages in the specified range?
3-4 VGo to Step 5Go to Step 6
5Repair short to voltage in signal circuit.
Is the action complete?
—Verify repair—
Page 1272 of 6000

6E–155 ENGINE DRIVEABILITY AND EMISSIONS
Mass air flow is between 2 g/second and 200 g/second.
Ignition voltage is above 9.5 volts.
Fuel system is in “closed loop.”
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0171 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Bank 1 HO2S 1 display on the Tech 2 while moving
connectors and wiring harnesses related to the engine
harness. A change in the display will indicate the
location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. DTCs other than P0171 and P0174 may indicate a
condition present which may cause a lean condition.
If this is the case, repairing the condition which
caused the other DTC will most likely correct the
DTC P0171/P0174.
4. If the DTC P0171 test passes while the Failure
Records conditions are being duplicated, the lean
condition is intermittent. Refer to
Diagnostic Aids or
Symptoms for additional information on diagnosing
intermittent problems.
Page 1273 of 6000

6E–156
ENGINE DRIVEABILITY AND EMISSIONS
DTC P0171 – Fuel Trim System Lean Bank 1
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Are any DTCs set other than P0171 and P0174?
—
Go to the
applicable
DTC charts
and repair the
other DTCs
before
proceeding
with this chart
Go to Step 3
31. Start the engine and operate the vehicle in “closed
loop.”
2. Observe the “BANK 1 L.T. FUEL TRIM” display on
the Tech 2.
Is the displayed value greater than the specified value?
L.T. Fuel
Trim: +20%
Go to Step 5Go to Step 4
41. Review and record the Tech 2 Failure Records data.
2. Clear the DTC P0171/P0174 and operate the
vehicle to duplicate the Failure Records conditions.
3. Monitor the Tech 2 “Specific DTC” info for DTC
P0171 while operating the vehicle to duplicate the
Failure Records conditions.
4. Continue operating the vehicle until the DTC P0171
test runs and note the test result.
Does the Tech 2 indicate DTC P0171 failed this
ignition?
—Go to Step 5
The lean
condition is
not present.
If a
driveability
symptom still
exists, refer
to
Symptoms
section.
5Was DTC P0174 also set?—Go to Step 6Go to Step 15
6Visually and physically inspect the vacuum hoses for
disconnects, splits, kinks, improper routing and
improper connections and repair any problem found.
Did your inspection reveal a problem requiring repair?
—Verify repairGo to Step 7
7Visually and physically inspect the crankcase
ventilation valve for proper installation and repair any
problem found (refer to
Crankcase Ventilation
System
).
Did your inspection reveal a problem requiring repair?
—Verify repair Go to Step 8
81. Inspect the MAF sensor inlet screen for damage or
for the presence of foreign objects which may
partially block the air flow sample through the MAF
sensor.
2. Correct any problem that is found as necessary.
Did your inspection of the MAF sensor reveal a
condition requiring repair?
—Verify repairGo to Step 9
9Start the engine and note the idle quality.
Is a high or unsteady idle being experienced?
—Go to Step 10Go to Step11
101. Visually and physically inspect the throttle body,
intake manifold, EGR valve and the EGR feed pipe
for vacuum leaks.
2. Repair any vacuum leaks as necessary.
Did your inspection reveal a vacuum leak?
—Verify repair Go to Step 11
Page 1274 of 6000

6E–157 ENGINE DRIVEABILITY AND EMISSIONS
DTC P0171 – Fuel Trim System Lean Bank 1
StepNo Ye s Va l u e ( s ) Action
11Check the fuel for excessive water, alcohol, or other
contaminants (see
Diagnosis in Engine Fuel for the
procedure) and correct the contaminated fuel condition
if present (see
Engine Fuel).
Was the fuel contaminated?
—Verify repair Go to Step 12
121. Visually and physically inspect the PCM injector
grounds, power grounds and sensor grounds to
ensure that they are clean, tight, and in their proper
locations.
2. If a faulty ground condition is present, correct it as
necessary.
Did your inspection reveal a condition requiring repair?
—Verify repairGo to Step 13
131. Disconnect the MAF sensor electrical connector.
2. Operate the vehicle in “closed loop” while
monitoring the “BANK 1 S.T. FUEL TRIM” displayed
on the Tech 2.
Does “BANK 1 S.T. FUEL TRIM” value decrease to
near the specified value?
0%Go to Step 19Go to Step 14
14Perform the procedure in the “Fuel System Pressure
Test” and repair fuel system problem if necessary.
Did Fuel System Pressure Test isolate a condition
requiring repair?
—Verify repairGo to Step 15
151. Visually and physically inspect the intake manifold,
injector O-rings, EGR adapter, EGR valve and the
EGR feed pipes for vacuum leaks.
2. Repair any problem that is found.
Did your inspection reveal a problem?
—Verify repairGo to Step 16
16Visually and physically inspect the Bank 1 exhaust
manifold for leaks and loose or missing hardware and
correct any problem found.
Did your inspection reveal a problem?
—Verify repairGo to Step 17
17Perform the “Injector Balance Test,” and correct any
problem found (refer to
Fuel Metering System).
Did Injector Balance Test isolate a problem?
—Verify repairGo to Step 18
181. Visually and physically inspect the Bank 1 HO2S 1
to ensure that it is installed securely and that the
Bank 1 HO2S 1 pigtail and wiring harness are not
contacting the exhaust or otherwise damaged.
2. If a problem is found, correct it as necessary.
Did your inspection reveal a problem?
—Verify repair
Refer to
Diagnostic
Aids
19Replace the MAF sensor.
Is the action complete?
—Verify repair—