Charge Peugeot Boxer 2018 User Guide

153
Battery
Batteries contain harmful substances
such as sulphuric acid and lead.
They must be disposed of in accordance
with regulations and must not, in any
circumstances, be discarded with
household waste.
Take used remote control batteries and
vehicle batteries to a special collection
point.
Access to the battery
Procedure for starting the engine using another
battery or charging a discharged battery.
Lead-acid starter batteries
Protect your eyes and face before
handling the battery.
All operations on the battery must be
carried out in a
well ventilated area and
away from naked flames and sources of
sparks, so as to avoid the risk of explosion
or fire.
Wash your hands afterwards. The battery is located under the front left floor.
F

U
nscrew the 6 access cover retaining
screws.
F
L
ift off or remove completely the access
c ove r. F
P
ress lever 1 downwards to spread the
clamps.
F
R
emove the clamps 2 from the negative (-)
terminal.
Wait 2 minutes after switching off the
ignition before disconnecting the battery.
Never disconnect the clamps when the
engine is running.
Never charge a
battery without first
disconnecting the clamps.
Close the windows and doors before
disconnecting the battery.
8
In the event of a breakdown

154
Starting using another
battery
Never try to start the engine by connecting
a battery charger.
Never use a
24 V or higher battery
b o o s t e r.
Check beforehand that the backup
battery has a
nominal voltage of 12 V and
a
capacity at least equal to that of the
discharged battery.
The two vehicles must not be in contact
with each other.
Switch off all the electrical consumers
on both vehicles (audio system, wipers,
lighting, etc.).
Make sure that the jump leads are not
close to moving parts of the engine (fan,
belts, etc.).
Do not disconnect the (+) terminal while
the engine is running.
After every reconnection of the battery, switch
on the ignition and wait 1

minute before
starting to allow the electronic systems to be
initialised. If slight difficulties are experienced
after this, please contact a

PEUGEOT dealer or
a


qualified workshop. The positive battery terminal A is accessible
via an access cover located at the side of the
fusebox.
Make connections only to the points indicated
and illustrated above. If you fail to follow this
instruction there is the danger of a
short-circuit!
F Connect the red cable to the battery terminal A then to the positive (+) terminal of
the backup battery B .
F

C
onnect one end of the green or black
cable to the negative (-) terminal of the
backup battery B .
F

C
onnect the other end of the green or black
cable to the earth point C on your vehicle.
F

O
perate the starter, let the engine run.
F

W
ait for the engine to return to idle, then
disconnect the cables.
A. Positive battery terminal on your vehicle B.
Backup battery
C. Earth on your vehicle
It is advisable to disconnect the negative
(-) terminal of the battery if the vehicle is
not to be used for a

period of more than
one month.
The description of the battery charging
procedure is given as an indication only.
If the battery has been disconnected for some
time, it may be necessary to reinitialise the
following functions:
-

t

he display parameters (date, time,
language, units of distance and
temperature),
-
r

adio stations,
-

c

entral locking.
Some settings are cleared and must be
reprogrammed; consult a


PEUGEOT dealer.
If your vehicle is fitted with a

tachograph or an
alarm, disconnection of the negative (-) terminal
of the battery (located under the floor on the
left-hand side, in the cab) is recommended
if the vehicle is not to be used for a

period of
more than 5

days.
In the event of a breakdown

155
To w i n g
General recommendations
Obser ve the legislation in force in your
c o u nt r y.
Ensure that the weight of the towing
vehicle is higher than that of the towed
vehicle.
The driver must remain at the wheel of
the towed vehicle and must have a valid
driving licence.
When towing a
vehicle with all four wheels
on the ground, always use an approved
towbar; rope and straps are prohibited.
The towing vehicle must move off gently.
When the vehicle is towed with its engine
off, there is no longer braking and steering
assistance.
In the following cases, you must always
call on a
professional recovery ser vice:
-

v
ehicle broken down on a motor way or
main road,
-
f

our-wheel drive vehicle,
-

w
hen it is not possible to put the
gearbox into neutral, unlock the
steering, or release the parking brake,
-

t
owing with only two wheels on the
ground,
-

w
here there is no approved towbar
available.
The charging operation must be carried
out in a

ventilated area away from naked
flames or any possible sources of sparks
to eliminate the risk of explosion and fire.
Do not try to charge a

frozen battery: it
must first be thawed out to avoid the risk
of explosion. If the battery has frozen,
before charging it have it checked by
a

specialist who will verify that the internal
components have not been damaged and
that the case is not cracked, which could
mean that there is a

risk of a

leak of toxic
and corrosive acid.
Proceed with a

slow charge at low current
for a

maximum of about 24

hours to avoid
damaging the battery.
Charging the battery using
a battery charger
F Go to the battery located in the front left
f l o o r.
F

D
isconnect the battery.
F

F
ollow the instructions for use provided by
the manufacturer of the charger.
F

R
econnect starting with the negative (-)
terminal.
F

C
heck the condition of the terminals and
clamps. If they are covered with sulphate
(whitish or greenish deposits), disconnect
them and clean them all.
After refitting of the battery by
a
PEUGEOT dealer or a qualified
workshop, the Stop & Start system will
only be active after a
continuous period
of immobilisation of the vehicle, a period
which depends on the climatic conditions
and the state of charge of the battery (up
to about 8
hours).
The presence of this label, in particular
with the Stop & Start system, indicates
the use of a
12 V lead-acid battery with
special technology and specification; the
involvement of a
PEUGEOT dealer or
a
qualified workshop is essential when
replacing or disconnecting the battery.
8
In the event of a breakdown

180
Tipper
Safety recommendations
The tipper body is raised by an electro-
hydraulic unit powered by the vehicle's battery.The tipper body is raised and lowered by
pressing and holding the corresponding
buttons on the magnetic and portable remote
control situated on a
support in the cab.
The tipper body is raised by the motor in the
electro-hydraulic unit.
The tipper body is lowered by a solenoid valve
that opens the fluid return of the ram.
A safety device prevents the tipper body from
dropping when it is not moving or is being
raised. •
N
ever drive with a drop panel lowered.
•
E
nsure that there is no person or
obstacle nearby (below or above)
when unloading.
•
N
ever leave the tipper body raised
when not in use.
•
A
lways discharge the load with the
upper part of the rear drop panel
secured.
•
O
bser ve the maximum payload on the
weight plate on the vehicle.
•
C
heck regularly that the suspension
is in good condition and that the tyres
are inflated to the recommended
pressures.
•

D
istribute the load uniformly in the
tipper body.
•
T

ransport similar products that
discharge easily.
•

N
ever drive, even slowly, with the
tipper body raised.
Tip onto a
sur face that is flat
and hard: a sur face that is
sloping or loose could cause
the centre of gravity to shift,
making the whole vehicle
unstable.
Special features

184
Troubleshooting
SymptomsElectricalHydraulic Verification/Check
The hydraulic unit does not operate. X
Power supply harness and relay.
X Control harness (control unit).
X Circuit breaker.
Unit very noisy, body rises slowly. X Pick-up strainer blocked or squashed at the bottom of the reser voir.
New unit very noisy, body rises quickly. X Pump alignment, change the unit.
The ram goes down on its own. X Return valve squashed or jammed.
The ram does not go down. X
Yes, check the valve slider and bleed.
Refer to the "Maintenance" section.
X No, check the return valve winding and electrical connections.
X No, replace the solenoid.
X No, check the alignment of the ram.
The unit operates but does not generate pressure. X
Valve slider jammed if no solenoid on the unit.
Refer to the "Maintenance" section.
X Pressure relief, adjustment, cleanliness.
X Pump seal failed.
X Motor/pump coupling.
X Pump loose on its bracket.
The hydraulic unit does not operate. X Solenoid jammed, replace it or tighten the nut behind the strainer.
The control unit does not operate. XCheck the connections and contacts.
Emulsion in the reser voir. X
Return pipe incorrectly fitted.
X Fluid level too low.
Fluid discharged from the breather. X Too much fluid.
X
Breather diaphragm tolerance a
little wide, to be replaced.
Only valid for UD2386
units.
The fuse blows while lowering. XReplace the return valve winding.
Special features

10
Map update
Proceed as follows to update a map:
- L atest Map Guarantee: if a new map
becomes available within ninety days
of using the system for the first time,
you can download it once free of
charge.
-

M
ap updating: you can purchase a new
version of the map in your system.
Follow these four steps to install an updated
map in your system:
-

P
repare a USB device.
-

Install To m To m H O M E and create
a
M yTo mTo m account.
-

D
ownload the map.
-

I

nstall the new map. Use a
USB device, not a mass storage
device (telephone or media player).
To protect the system, do not use a
USB
hub.
Prepare a USB device
The USB device must be prepared with
the engine running and the vehicle
stationary.
You must have a
USB device meeting the
conditions below to update the map:
-

T
he USB device must be empty.
-

T
he USB device has 16 Gb of space
available.
-

U
se only USB devices in FAT32 format (File
Allocation Table).
-

D
o not lock the USB device and check that
it can save files.
Proceed as follows to prepare the USB device:
F

M
ake sure that the map you wish to update
is active in your navigation system.
If the navigation system has several maps
and you wish to update a
map that is not
currently activated, start by activating it.
F

Sel
ect " Change map " in the "Settings "
menu of the navigation application.
F

Sel
ect " Navigation updates " in the
" Settings " menu.
F

Y
ou should indicate whether you wish to
prepare a
USB device to download updates. The system starts to prepare the USB device.
-

I
f the system continues to ask you to
insert a
USB device, make sure that
your USB device meets the conditions
above and try again.
-

I
f you connect several USB devices,
the system asks you to remove the
devices so that only the device being
prepared is connected.
-

I
f there is not enough space on the
USB device, the system asks you to
use another USB device.
-

I
f you connect a USB device already
containing files, the system warns you
that these files may be deleted.
The following message appears when the USB
device is ready:
" Navigation updates "
The USB device is now prepared and
you can safely remove it. F
Sel
ect "
Ye s".
F
I
nsert the USB device into the USB port in
the central storage space , provided for
transferring data.
Touch screen Audio-Telematic system