engine Peugeot Boxer 2018 Repair Manual

155
To w i n g
General recommendations
Obser ve the legislation in force in your
c o u nt r y.
Ensure that the weight of the towing
vehicle is higher than that of the towed
vehicle.
The driver must remain at the wheel of
the towed vehicle and must have a valid
driving licence.
When towing a
vehicle with all four wheels
on the ground, always use an approved
towbar; rope and straps are prohibited.
The towing vehicle must move off gently.
When the vehicle is towed with its engine
off, there is no longer braking and steering
assistance.
In the following cases, you must always
call on a
professional recovery ser vice:
-

v
ehicle broken down on a motor way or
main road,
-
f

our-wheel drive vehicle,
-

w
hen it is not possible to put the
gearbox into neutral, unlock the
steering, or release the parking brake,
-

t
owing with only two wheels on the
ground,
-

w
here there is no approved towbar
available.
The charging operation must be carried
out in a

ventilated area away from naked
flames or any possible sources of sparks
to eliminate the risk of explosion and fire.
Do not try to charge a

frozen battery: it
must first be thawed out to avoid the risk
of explosion. If the battery has frozen,
before charging it have it checked by
a

specialist who will verify that the internal
components have not been damaged and
that the case is not cracked, which could
mean that there is a

risk of a

leak of toxic
and corrosive acid.
Proceed with a

slow charge at low current
for a

maximum of about 24

hours to avoid
damaging the battery.
Charging the battery using
a battery charger
F Go to the battery located in the front left
f l o o r.
F

D
isconnect the battery.
F

F
ollow the instructions for use provided by
the manufacturer of the charger.
F

R
econnect starting with the negative (-)
terminal.
F

C
heck the condition of the terminals and
clamps. If they are covered with sulphate
(whitish or greenish deposits), disconnect
them and clean them all.
After refitting of the battery by
a
PEUGEOT dealer or a qualified
workshop, the Stop & Start system will
only be active after a
continuous period
of immobilisation of the vehicle, a period
which depends on the climatic conditions
and the state of charge of the battery (up
to about 8
hours).
The presence of this label, in particular
with the Stop & Start system, indicates
the use of a
12 V lead-acid battery with
special technology and specification; the
involvement of a
PEUGEOT dealer or
a
qualified workshop is essential when
replacing or disconnecting the battery.
8
In the event of a breakdown

156
Towing your vehicle
The removable towing eye is located in the tool
box under the front passenger seat.
F
U
nclip the cover using a flat tool.
The failure to follow this requirement may
lead to damage to components of the
braking system and the lack of braking
assistance on restarting the engine.
F

S
crew the removable towing eye in fully.
F

A
ttach the approved towbar to the
removable towing eye.
F

P
ut the gear lever into neutral.
Towing another vehicle
The fixed towing eye is located on the right
below the bumper.
F
A
ttach the approved towbar to the fixed eye.
In the event of a breakdown

157
Engine technical data and
towed loads
Engines
The engine characteristics are given in the
vehicle's registration document, as well as in
sales brochures.The maximum power corresponds to the
value type-approved on a
test bed, under
conditions defined in European legislation
(Directive 1999/99/EC).
For more information, contact a
PEUGEOT
dealer or a
qualified workshop.
Weights and towed loads
The maximum weights and towed loads for
your vehicle are given in the registration
document, as well as in sales brochures.
These values are also given on the
manufacturer's plate or label.
For more information, contact a PEUGEOT
dealer or a
qualified workshop. The GTW and towed load values indicated are
valid up to a
maximum altitude of 1,000 metres.
The towed load value must be reduced by 10%
for each additional 1,000 metres of altitude.
The maximum authorised nose weight
corresponds to the weight permitted on the
towbar (which can be dismantled with or
without a tool).
GT W: Gross train weight.
High exterior temperatures may result
in a reduction in the per formance of
the vehicle to protect the engine. If the
exterior temperature is above 37°C, limit
the towed load.
Towing with a towing vehicle which is only
slightly laden may negatively affect its
handling.
Towing a
trailer increases the braking
distance.
When towing, never exceed the speed
of 62
mph (100 km/h) (obser ve the local
legislation in force). If the exterior temperature is high, it is
recommended that the engine be allowed
to idle for 1
to 2 minutes after the vehicle
comes to a stop, to facilitate its cooling.
9
Technical data

158
Diesel engines
Euro 6 Diesel engines
Engines 2.0 litre BlueHDi 110
2.0 litre BlueHDi 110 S&S2.0
litre BlueHDi 130
2.0 litre BlueHDi 130 S&S2.0
litre BlueHDi 160
2.0 litre BlueHDi 160 S&S
Gearbox Manual 6-speed (BVM6)
Capacity (cm
3) 1,9 971,9 971,9 97
Max power: EEC standard (kW) 8196120
Fuel DieselDieselDiesel
Euro 4/Euro 5 Diesel engines
Engines 2.2 litre HDi 1102.2 litre HDi 130
2.2 litre e- HDi 1302.2
litre HDi 150
2.2 litre e- HDi 1503
litre HDi 180
Gearbox Manual 6-speed (BVM6)
Capacity (cm
3) 2 ,1 9 82 ,1 9 82 ,1 9 8 2,999
Max power: EEC standard (kW) 819611 0 13 0
Fuel DieselDieselDiesel Diesel
(Depending on the country of sale)
Technical data

168
Glossary of labels
This section groups together all of the texts that
appear on labels present on the vehicle.For the Identification markings , refer to
the corresponding section.
Under the bonnet
A
Original painting
Colour
Code
Paint
B
ONLY FOR JUMP START C
DANGER
AUTOMATIC ENGINE RESTART. TAKE OUT
THE IGNITION KEY WHEN THE BONNET IS
OPENED.
D
1 - CAUTION
ORIGINAL LUBRICANTS AND FLUIDS
Engine oil Transmission
Radiator Braking
Windscreen washer Power steering
REFER TO MAINTENANCE LOGBOOK. WEAR EYE PROTECTION
Technical data

169
2 - SAFET Y
The use of original parts, fluids and lubricants
and compliance with scheduled maintenance
guarantee your vehicle's reliability and safety
over time.
3 - DANGERKEEP OUT OF CHILDREN'S REACH KEEP AWAY FROM FLAMES DO NOT TOUCH
DO NOT OPEN CAP WITH THE ENGINE WARM EXPLOSION
CORROSIVE LIQUID
MAY START AUTOMATICALLY EVEN WITH ENGINE OFF HIGH PRESSURE GAS DO NOT OPEN
AUTOMATIC ENGINE RESTART. TAKE OUT THE IGNITION KEY WHEN THE BONNET IS OPENED. HIGH VOLTAGE
9
Technical data

182
Weights and towed loads
(kg)
With load transfer, the braked trailer weight can
be increased, on condition that the equivalent
of this load is removed from the vehicle so that
the GTW is not exceeded. Warning: towing with
a lightly loaded towing vehicle may have an
adverse effect on its road holding.
The kerb weight is equal to the weight without
load + driver (75
kg) + fuel tank filled to 90%.
Hydraulic system
These precautions are mandator y for any
work on the hydraulic system. Before towing a trailer, check that:
-
t
he nose weight on the towbar ball does
not exceed the value (S) indicated on the
trailer's weight plate,
-
t
he maximum trailer weight is less than
the value indicated on the trailer's weight
plate and the Gross Vehicle Weight (GV W)
does not exceed the value indicated on the
vehicle's weight plate.
-
i
n the case of a self-supporting trailer,
the Gross Train Weight (GTW) must not
exceed the value indicated on the vehicle's
weight plate.
• N ever work under a tipper body that is not
supported,
•

S
witch off the power supply to the electro-
hydraulic unit using the circuit breaker,
•

V
ehicle stationary, engine off.
•

W
hen carrying out maintenance work
under the tipper body, place the tipper body
in the safety position secured with its stay
(position indicated by a red arrow under the
back of the tipper body),
Special features

1
Touch screen Audio-Telematic system
Multimedia audio system –
Bluetooth® telephone – GPS
navigation
Contents
First steps

1
G

lossary
2
S

teering wheel mounted controls
3
M

enus
3
R

adio
4
D

AB radio (Digital Audio Broadcasting)
5
M

edia
6
N

avigation
9
T

elephone
1
2
Vehicle information

1
4
Settings

1
4
Voice commands

1
6The system is protected in such a
way that
it will only operate in your vehicle.
For safety reasons, the vehicle must
always be stationary for the driver to
perform operations that require close
attention.
When the engine is switched off and to
prevent discharging of the battery, the
system switches off after activation of
energy economy mode.
First steps
Use the buttons arranged below the touch
screen for access to the main menus, then
press the virtual buttons in the touch screen.
The screen is of the "resistive" type, it is
necessary to press firmly, particularly for
"flick" gestures (scrolling through a
list,
moving the map, etc.). A simple wipe will
not be enough. Pressing with more than
one finger is not recognised.
The screen can be used with gloves. This
technology allows use at all temperatures.
To clean the screen, use a
soft non-
abrasive cloth (e.g. spectacles cloth)
without any additional product.
Do not use sharp objects on the screen.
Do not touch the screen with wet hands.
In very hot conditions, the volume may be
limited to protect the system. This returns
to normal when the temperature in the
passenger compartment drops.
The system may also go into standby
(screen and sound completely off) for
a
minimum period of 5 minutes.
.
Touch screen Audio-Telematic system

10
Map update
Proceed as follows to update a map:
- L atest Map Guarantee: if a new map
becomes available within ninety days
of using the system for the first time,
you can download it once free of
charge.
-

M
ap updating: you can purchase a new
version of the map in your system.
Follow these four steps to install an updated
map in your system:
-

P
repare a USB device.
-

Install To m To m H O M E and create
a
M yTo mTo m account.
-

D
ownload the map.
-

I

nstall the new map. Use a
USB device, not a mass storage
device (telephone or media player).
To protect the system, do not use a
USB
hub.
Prepare a USB device
The USB device must be prepared with
the engine running and the vehicle
stationary.
You must have a
USB device meeting the
conditions below to update the map:
-

T
he USB device must be empty.
-

T
he USB device has 16 Gb of space
available.
-

U
se only USB devices in FAT32 format (File
Allocation Table).
-

D
o not lock the USB device and check that
it can save files.
Proceed as follows to prepare the USB device:
F

M
ake sure that the map you wish to update
is active in your navigation system.
If the navigation system has several maps
and you wish to update a
map that is not
currently activated, start by activating it.
F

Sel
ect " Change map " in the "Settings "
menu of the navigation application.
F

Sel
ect " Navigation updates " in the
" Settings " menu.
F

Y
ou should indicate whether you wish to
prepare a
USB device to download updates. The system starts to prepare the USB device.
-

I
f the system continues to ask you to
insert a
USB device, make sure that
your USB device meets the conditions
above and try again.
-

I
f you connect several USB devices,
the system asks you to remove the
devices so that only the device being
prepared is connected.
-

I
f there is not enough space on the
USB device, the system asks you to
use another USB device.
-

I
f you connect a USB device already
containing files, the system warns you
that these files may be deleted.
The following message appears when the USB
device is ready:
" Navigation updates "
The USB device is now prepared and
you can safely remove it. F
Sel
ect "
Ye s".
F
I
nsert the USB device into the USB port in
the central storage space , provided for
transferring data.
Touch screen Audio-Telematic system

11
F Remove the USB device. You can now download the new map onto your USB
device.
I n s t a l l To mTo m H O M E
Proceed as follows to install "Tom Tom HOME"
and create a "MyTomTom" account.
F

D
ownload and install the To mTo m H O M E
application on your computer using this link:
tomtom.com/getstarted.
F

Sel
ect and download To mTo m H O M E and
then follow the instructions on the screen.
Use a
secure WiFi network rather than
a
3G/4G network to download the
application onto your computer.
F

C
onnect the USB device to your computer;
"TomTom HOME" starts automatically.
F

Sel
ect "Connect " in the top right corner of
" To mTo m H O M E ".
F

Sel
ect "Create an account " and then
enter your details to create a "MyTomTom"
account.
You must have a "MyTomTom" account to
receive map updates. Once the account has been created, you have
to indicate whether you wish to link your system
to your account. The prepared USB represents
your system.
F

Sel
ect "
Link device " and then "Close".
You are now ready to download a map onto
your USB device.
Download a map
Connect your USB device to your computer.
Select a
map to download
-

T
o check whether you can download a free
map using the Latest Map Guarantee, select
" Tools " and then " Latest Map Guarantee "
i n " To mTo m H O M E ".
-
Sel

ect "Purchase maps " in "TomTom
HOME" to purchase a
map update.
-

I
f you have already purchased an update,
select " Update my device" in TomTom
HOME.
Download a
map
If a
map update is available for your system,
this is shown as an available update. No update is proposed if your system
already has the most recent map.
F
S
elect the map to download, then
select " Update and install"; the map is
downloaded and installed on your USB
device.
F
Sel
ect "
Ended " once the process has
finished.
Install the map
The new map must be downloaded with
the engine running and the vehicle
stationary.
You can install the map on your system once
you have downloaded it onto your USB device.
F

I

nsert the USB device containing the new
map into the USB port in the central
storage space , provided for transferring
data to the system.
The system detects a
new map found on the
USB device. It may also contain an update for
the navigation software if this is required for the
new map.
F

Y
ou should indicate whether you wish to
update the system.
F

Sel
ect " Start ".
.
Touch screen Audio-Telematic system