warning Peugeot Boxer 2020 Service Manual

100
Practical information
reading and have an adverse effect on road holding.
Fitting different tyres on the front and rear axles
can cause the ESC to mistime.
AdBlue® (BlueHDi
engines)


To respect the environment and ensure
compliance with the Euro 6 standard, without
adversely affecting the performance or fuel
consumption of its Diesel engines, PEUGEOT
has taken the decision to equip its vehicles
with a system that associates SCR (Selective
Catalytic Reduction) with a Diesel Particle Filter
(DPF) for the treatment of exhaust gases.
SCR system
Using a liquid called AdBlue® that contains
urea, a catalytic converter turns up to 85% of
the nitrogen oxides (NOx) into nitrogen and
Brake disc wear
For information on checking brake disc
wear, contact a PEUGEOT dealer or a
qualified workshop.
Manual parking brake
If you notice excessive brake lever travel
or decreased effectiveness, the parking
brake must be adjusted, even between two
services.
This system must be checked by a PEUGEOT
dealer or a qualified workshop.
Diesel fuel filter
The Diesel fuel filter is located under the bonnet,
close to the brake fluid reservoir.
If this warning lamp comes on, the filter
must be purged to remove water.
You can also purge the fuel filter regularly, every
time the engine oil is changed.
Bleeding the water in the filter

► Couple a clear hose to the bleed screw 1head.► Place the other end of the clear hose in a container.► Loosen bleed screw 2.► Switch on the ignition.► Wait for the scavenge pump to stop.► Switch off the ignition.► Tighten bleed screw 2.► Remove, then drain the clear hose and the container.► Start the engine.► Check that there are no leaks.
HDi engines make use of advanced
technology. Any intervention requires a
special qualification guaranteed by the
PEUGEOT dealer network or a qualified workshop .
Wheels and tyres
The inflation pressure of all tyres,
including the spare wheel, must be
checked on "cold” tyres.
The pressures indicated on the tyre pressure
label are valid for "cold" tyres. If you have driven
for more than 10 minutes or more than 6 miles
(10 kilometres) at over 31 mph (50 km/h), add 0.3 bar (30 kPa) to the values indicated on the
label.
Under-inflation increases fuel
consumption. Non-compliant tyre
pressure causes premature wear on tyres and
has an adverse effect on the vehicle's road
holding - risk of an accident!
Driving with worn or damaged tyres reduces the
braking and road holding performance of the
vehicle. It is recommended to regularly check the
condition of the tyres (tread and sidewalls) and
wheel rims as well as the presence of the valves.
When the wear indicators no longer appear set
back from the tread, the depth of the grooves is
less than 1.6 mm; it is imperative to replace the
tyres.
Using different size wheels and tyres from those
specified can affect the lifetime of tyres, wheel
rotation, ground clearance, the speedometer

105
In the event of a breakdown
8► Disconnect hose I and directly connect it
to the tyre valve; the cartridge will thereby be
connected to the compressor and the sealant will
not be injected.
If the tyre needs to be deflated, connect hose
I to the tyre valve and press the yellow button
located in the centre of the compressor switch.
Replacing the cartridge

To replace the sealant cartridge, proceed as
follows:
► Disconnect the hose I.► Turn the cartridge to be replaced anti-clockwise and lift it.► Insert the new cartridge and turn it clockwise,► Reconnect the hose I and connect pipe B to
its location.
The cartridge contains ethylene glycol, which is harmful if swallowed and irritates
the eyes.
It must be kept out of the reach of children.
After use, do not discard the cartridge in standard waste, take it to a
PEUGEOT dealer or an authorised waste
disposal site.
Spare wheel
Parking
► Park the vehicle where it does not block traffic: the ground must be level, stable and
non-slippery.
► If the road is sloping or damaged, place an object under the wheels to act as a chock.► With a manual gearbox, engage first gear then switch off the ignition to block the wheels.► Apply the parking brake and check that the warning lamp is on in the instrument panel.► The passengers must get out of the vehicle and wait where they are safe.► Put on the high visibility vest and signal that the vehicle is immobile by using the devices
envisaged by the legislation in force in the
country where you are driving (warning triangle,
hazard warning lamps, etc.).
► Equip yourself with the tools.
Special feature with pneumatic
suspension
If fitted to the vehicle, activate the vehicle lifting
mode before lifting the vehicle with a jack.


For right-hand drive vehicles, the buttons are
located on the right of the steering wheel.
► With the ignition on, press both buttons 1 and
2 simultaneously for at least 5 seconds.
Their indicator lamps light up, and remain fixed.
► To exit this mode, press buttons 1 and 2
simultaneously for an additional 5 seconds.
Their indicator lamps go out and the system
becomes fully operational again.
This mode is automatically deactivated if you
exceed the speed by about 3 mph (5 km/h).
Once the vehicle is well secured, proceed in the
following order:
1- Getting the tools.
2- Removing the spare wheel from its
housing.
3- Positioning the jack.
4- Replacing the wheel to be repaired.
5- Storing the wheel to be repaired.

11 7
In the event of a breakdown
8FusesA (amperes)Allocation
12 7.5Right-hand dipped beam headlamp
13 7.5Left-hand dipped beam headlamp
32 7.5Passenger compartment lighting (+ battery)
34 7.5Minibus passenger compartment lighting - Hazard warning lamps
36 10Audio system - Air conditioning controls - Alarm - Tachograph - Battery cut-off computer - Additional
heating programmer (+ battery)
37 7.5Brake lamps switch - Third brake lamp - Instrument panel (+ key)
38 20Door central locking (+ battery)
42 5ABS sensor and computer - ASR sensor - DSC sensor - Brake lamps switch
43 20Windscreen wiper motor (+ key)
47 20Driver-side electric window motor
48 20Passenger-side electric window motor
49 5Park assist computer - Audio system - Steering-mounted controls - Central and side control pane\
ls -
Auxiliary control panel - Battery cut-off computer (+ key)
50 7.5Airbags and pretensioners computer
51 5Tachograph - Power steering computer - Air conditioning - Reversing lamps - Diesel fuel filter water
sensor - Flowmeter (+ key)
53 7.5Instrument panel (+ battery)
90 7.5Left-hand main beam headlamp
91 7.5Right-hand main beam headlamp
92 7.5Left-hand foglamp
93 7.5Right-hand foglamp

134
Technical data
Colour
Code
Varnish
B
FOR TROUBLESHOOTING ONLY.
C
DANGER
AUTOMATIC ENGINE STARTING. REMOVE
THE IGNITION KEY WHEN THE BONNET IS
OPEN.
D


1 - WARNING
GENUINE LUBRICANTS AND FLUIDS
Engine oilTransmission
Radiator Brakes
Screenwash Power steering
GENUINE LUBRICANTS AND FLUIDS
CONSULT THE
MAINTENANCE
AND WARRANTY
GUIDE.PROTECT YOUR
EYES.
2 - SAFETY
The use of genuine replacement parts, fluids
and lubricants, as well as observing the servicing
schedules, guarantees the reliability and safety
of your vehicle over time, so maintaining it in its
original condition.
3 - DANGER
KEEP OUT
OF THE
REACH OF
CHILDREN. DO NOT
APPROACH
FLAMES.
DO NOT
TOUCH.
DO NOT
REMOVE
THE CAP
WHEN THE
ENGINE IS
HOT. EXPLOSION.
CORROSIVE
LIQUID.
MAY START
AUTOMATICALLY EVEN
WITH THE ENGINE
SWITCHED OFF. DO NOT
OPEN GAS
UNDER
HIGH
PRESSURE.
AUTOMATIC ENGINE
STARTING. REMOVE THE
IGNITION KEY WHEN THE
BONNET IS OPEN.HIGH
VOLTAGE
In the fuel filler flap

DANGER REMOVE SLOWLY.
FUEL VAPOURS MAY CAUSE INJURY.
On the rear bench seat

A
Push the backrest before folding it down.
B
PULL TO OPEN.
C
PULL LEVER 1 TO PARTIALLY TILT THE
BACKREST.
PULL LEVER 2 TO FOLD THE BACKREST
FULLY.

146
Special features
Specifications
EquipmentDetails
Tipper truck Tipper truck bed consisting of 2 high strength steel blanks, 2.5 mm thickness, zinc-coated, joined by
central and longitudinal laser welding.
Body-coloured tipper truck.
Structure of the tipper truck 2 main sidemembers in galvanised high strength steel.
1 ram-head crossmember made of steel tube.
Galvanised high strength steel crossmembers. Assembly protected against corrosion by the application
of a powder paint coating.
Sub-frame 2 “C”-shaped sidemembers in high strength steel, 2.5 mm thickness, secured internally by widened lower
wing.
Mounted on base vehicle with high strength steel stamped brackets.
1 ram-foot crossmember made of steel and mechanically-welded tube, hot-dip galvanised.
1 rear hinge crossmember in galvanised steel.
Support stops on sidemember ends.
Rear lamp protection grille.
Truck side guards and wing supports in galvanised steel.
Boards High strength steel boards, 15/10 thickness, cold-formed and assembled by continuous laser welding.
Anti-corrosion protection guaranteed by a powder coating treatment.
Locking handles with reinforced zinc coating, integrated in the recess of the board.
Ladder-carrier Galvanised steel rails. Panels and crossmembers in lacquered steel with crimped bolts.
Electropump unit 12 Volts/2 kW.
Operating temperature: -20 to +70°C.
Hydraulic ram Expansion, nitride rod, 3 bodies, Diam: 107 mm.
Maximum pressure: 20 bar.
Hydraulic oil ISO HV 46 type mineral or equivalent.
Dimensions
This adaptation is available only on L2 single
cab; refer to the table below for the specifications
of the tipper truck.
Tipper truck (in mm)
Useable length 3,200
Overall length 3,248
Useable width 2,000
Overall width 2,100
Height of boards 350
Weight of the conversion (in
kg) 550
For the L2 chassis cab specifications,
refer to the Dimensions section of the
platform version.
Weights and towed loads
(kg)
The braked trailer weight with load transfer can be increased, provided that the equivalent of this
load is removed from the vehicle so as not to
exceed the GTW. Warning! Towing using a lightly
loaded vehicle can adversely affect roadholding.
The kerb weight is equal to the unladen weight +
driver (75 kg) + tank full to 90%.

147
Special features
10Dimensions
This adaptation is available only on L2 single
cab; refer to the table below for the specifications
of the tipper truck.
Tipper truck (in mm)
Useable length3,200
Overall length 3,248
Useable width 2,000
Overall width 2,100
Height of boards 350
Weight of the conversion (in
kg) 550
For the L2 chassis cab specifications,
refer to the Dimensions section of the
platform version.
Weights and towed loads
(kg)
The braked trailer weight with load transfer can be increased, provided that the equivalent of this
load is removed from the vehicle so as not to
exceed the GTW. Warning! Towing using a lightly
loaded vehicle can adversely affect roadholding.
The kerb weight is equal to the unladen weight +
driver (75 kg) + tank full to 90%.


Before towing a trailer, check that:– the vertical force exerted on the towball is not greater than the value (S) indicated on the
trailer’s tare plate;
– the Towed Weight (TW) is less than the value indicated on the trailer’s tare plate and the Gross Vehicle Weight (GVW) does not exceed the
value indicated on the vehicle’s tare plate.
– in the case of a self-supporting trailer
, the Gross Train Weight (GTW) must not exceed the
value indicated on the vehicle's tare plate.
Hydraulic system
These precautions are mandatory for any
work on the hydraulic system.


– When carrying out maintenance work under the tipper body, place the tipper body in the
safety position secured with its stay (position
indicated by a red arrow under the back of the
tipper body),

176
Alphabetical index
A
ABS 52Accessories 51Active Safety Brake 84, 86AdBlue® 101AdBlue® tank 102Adjusting the date 18Adjusting the seat angle 27
Adjusting the seat belt height 55Adjusting the time 18Advice on driving 5, 64–65Airbags 57–59Airbags, curtain 58Airbags, front 57–58Airbags, lateral 58Air conditioning 31, 35–36Air conditioning, additional 35–36Air conditioning, automatic 33Air conditioning, manual 32–33Air vents 31Alarm 24–25Anti-lock braking system (ABS) 52Armrest, front 28ASR 52Assistance, emergency braking 52, 86Audible warning 51Audio streaming (Bluetooth) 162–163Audio system 151
B
Battery 67, 120Battery, 12 V 98, 120Blind spot sensors 83BlueHDi 12, 98Bluetooth (hands-free) 154, 166–167Bluetooth (telephone) 154, 166–167Bonnet 94
Brake discs 99–100Brakes 99–100Braking, automatic emergency 84, 86Brightness 6Bulbs (changing) 111Bulbs (changing, type) 111
C
Cable, audio 153, 162Cable, Jack 153, 162Capacity, fuel tank 90CD 162CD, MP3 162Centre console 4Changing a bulb 111Checking the levels 96–98Checks 98–100Checks, routine 98–100Children 56Child seats 56, 58–59Cigar lighter 43
Collision Risk Alert 84–85Configuration, vehicle 13, 18Container, AdBlue® 101–102Control, heated seats 28Control stalk, lighting 46Control stalk, wipers 49Courtesy lamp, front 38–40, 42Courtesy lamp, rear 43Courtesy lamps 43
Cruise control 78–80
D
DAB (Digital Audio Broadcasting) - Digital radio 161Dashboard 4Daytime running lamps 46Daytime running lamps, LED 46Deactivating the passenger airbag 57, 59Dimensions 129Dipstick 96Direction indicators 46Display screen, instrument panel 6, 69Driving 64–65Driving abroad 46Driving aids camera (warnings) 74Driving aids (recommendations) 73Driving economically 5DSC 52Dynamic stability control (DSC) 52–53

177
Alphabetical index
E
EBA 52EBFD 52Eco-driving (advice) 5Electric windows 25Electronic brake force distribution (EBFD) 52Emergency warning lamps 51Emissions control system, SCR 101
Engine compartment 95Engine, Diesel 91, 95, 125Engines 124–125Environment 5ESP/ASR 53
F
Filling the AdBlue® tank 98, 101–102Filling the fuel tank 90Filter, air 98Filter, Diesel fuel 96, 100Filter, oil 99Filter, particle 99Filter, passenger compartment 31, 98Fittings, front 38–42Fittings, interior 38–42Flap, fuel filler 90Flashing indicators 46Fluid, brake 97–98Fluid, engine coolant 97–98Fluid, power steering 97–98
Foglamps, front 46Foglamps, rear 46Front doors 23Fuel 5, 91Fuel consumption 5Fuel tank 90
G
Gauge, fuel 90Gearbox, manual 69–70, 99Glove box 38–41
H
Hazard warning lamps 51Headlamp flash 46Headlamps, dipped beam 46Headlamps, main beam 46Head restraints, front 27Heating 31–33Heating, additional 35–36Hill Descent Control 54–55Hill start assist 70Horn 51
I
Immobiliser, electronic 66
Indicator, coolant temperature 11Indicator, engine oil level 10–11Indicators, direction 46Inflating tyres 100Information, vehicle 168Infrared camera 74Instrument panel 74Instruments and controls 4Intelligent Traction Control 53–54
J
Jack 153, 162
K
Kit, hands-free 154, 166–167
L
Lane Departure Warning System (LDWS) 81Level, AdBlue® 98Level, brake fluid 97Level, engine coolant 11, 97Level, engine oil 96Level, power steering fluid 97Levels 97–98Levels and checks 96–97Lighting dimmer 6

178
Alphabetical index
Low fuel level 90Lumbar 27
M
Maintenance, routine 74, 98Manoeuvring aids (recommendations) 73Mat 74
Menu 13, 160–161, 163, 166, 168Menus (audio) 160–161Mirrors, door 31, 83
O
Oil change 96Oil consumption 96OIl, engine 96–98On-board tools 105–110Opening the bonnet 94Overhead storage 38–41
P
Pads, brake 99Parking brake 68, 100Player, USB 152–153, 161–162Port, USB 152–153, 161–162Pressures, tyres 100Pre-tensioning seat belts 56
Protecting children 57–59
R
Radar (warnings) 74Radio 152, 160, 162Radio, digital (Digital Audio Broadcasting - DAB) 161
Range, AdBlue® 12, 98Recovery 122Regeneration of the particle filter 99Remote control 20, 66Replacing bulbs 111Replacing the air filter 98Replacing the oil filter 99Replacing the passenger compartment filter 98Resetting the service indicator 10–11Reversing camera 74
S
Safety, children 57–59Screen, colour 160Screen menu map 160–161, 163, 166, 168Screenwash fluid 97–98SCR (Selective Catalytic Reduction) 101Seat belts 55–56Seat belts, rear 56Seats, heated 28
Seats, rear 59Sensors (warnings) 74Service indicator 10–11Servicing 10–11, 98Settings, equipment 13, 18Sidelamps 46Snow chains 91Socket, auxiliary 153, 162Socket, Jack 153, 162
Sockets, auxiliary 38–41Speed limiter 76–77Speed limit recognition 75–76Speedometer 74Stability control (ESC) 52Stability control (ESP) 53Starting a Diesel engine 91Station, radio 152, 160Steering mounted controls, audio 151, 159Steering wheel adjustment 30Stop & Start 32, 38, 49, 56,
69–70, 94, 98, 122
Storage 38–41Sunshine sensor 31
T
Tables of engines 125Table, writing 38–40Tank, fuel 90Technical data 125Telephone 154, 166–168

179
Alphabetical index
Temperature, coolant 11Tools 105–110Topping-up AdBlue® 102Touch screen 158, 173Touch screen audio-telematic system 158, 173Towball, quickly detachable 92–94Towbar with quickly detachable towball 92–94Towed loads 124
Towing another vehicle 122Traction control (ASR) 52–53Traffic information (TA) 152Trip computer 19Type of bulbs 111Tyres 100Tyre under-inflation detection 71–72
U
Under-inflation (detection) 71–72USB 152–153, 161–162
V
Ventilation 31–33Voice commands 155–157, 169–171
W
Warning and indicator lamps 6–7Warning lamps 7Warning lamp, seat belts 55Warnings and indicators 6–7Washing 74Weights 124Wheel, spare 100, 105–110
Window controls 25Wipers 49Wipers, automatic rain sensitive 49