light PEUGEOT BOXER 2021 Service Manual

11 5
Practical information
7Freezing of the AdBlue®
AdBlue® freezes at temperatures below
around -11°C.
The SCR system includes a heater for the
AdBlue
® tank, allowing you to continue driving
in very cold conditions.
Supply of AdBlue®
It is recommended that the AdBlue® be topped
up as soon as the first alert is issued indicating
that the reserve level has been reached.
For the correct operation of the SCR
system:
–

Use
only AdBlue
® fluid that meets the ISO
22241 standard.
–

Never

transfer AdBlue
® to another container
as it would lose its purity.
–

Never dilute

AdBlue
® with water.
It is possible to obtain AdBlue
® from a PEUGEOT
dealer or a qualified workshop.
You can also visit a service station equipped with AdBlue® pumps specially
designed for passenger vehicles.
Recommendations on storage
AdBlue® freezes at about -11°C and deteriorates
above +25°C. Containers should be stored in a
cool area and protected from direct sunlight.
Under these conditions, the fluid can be kept for
at least a year.
If the fluid has frozen, it can be used once it has
completely thawed out at room temperature.
Never store AdBlue® containers in your
vehicle.
Precautions for use
AdBlue® is a urea-based solution. This fluid is
non-flammable, colourless and odourless (when
kept in a cool place).
In the event of contact with the skin, wash the
affected area with soap and running water. In the
event of contact with the eyes, immediately rinse
the eyes with large amounts of water or with an
eye wash solution for at least 15 minutes. Seek
medical attention if you feel a persistent burning
sensation or irritation.
If swallowed, immediately wash out the mouth
with clean water and then drink plenty of water.
In certain conditions (high temperature, for
example), the risk of release of ammonia cannot
be excluded: do not inhale the fluid. Ammonia
vapours have an irritant effect on mucous
membranes (eyes, nose and throat).
Store AdBlue® out of the reach of
children, in its original container.
Procedure
Before starting the top-up procedure, ensure that
the vehicle is parked on a flat and level surface.
In wintry conditions, ensure that the temperature
of the vehicle is above -11 °C. Otherwise the
AdBlue
® may be frozen and so cannot be poured
into its tank. Park the vehicle in a warmer area
for a few hours to allow the top-up to be carried
out.
Never put the AdBlue® into the Diesel
fuel tank.
If any AdBlue® is splashed, or if there are
any spillages on the bodywork, rinse
immediately with cold water or wipe with a
damp cloth.
If the fluid has crystallised, clean it off using a
sponge and hot water.
Important: in the event of a top-up after
an AdBlue breakdown, you must wait
about 5
minutes before switching on the
ignition, without opening the driver's door,
unlocking the vehicle or bringing the
electronic key into the passenger
compartment.
Switch on the ignition, then wait for 10
seconds before starting the engine.
►

Switch off the ignition and remove the key
from the switch to switch off the engine.

11 9
In the event of a breakdown
8connected to the compressor and the sealant will
not be injected.
If the tyre needs to be deflated, connect hose
I to the tyre valve and press the yellow button
located in the centre of the compressor switch.
Replacing the cartridge

To replace the sealant cartridge, proceed as
follows:
►
Disconnect the hose

I
.
►

T
urn the cartridge to be replaced anti-
clockwise and lift it.
►

Insert the new cartridge and turn it clockwise,
►


Reconnect the hose

I
and connect pipe B to
its location.
The cartridge contains ethylene glycol, which is harmful if swallowed and irritates
the eyes.
It must be kept out of the reach of children.
After use, do not discard the cartridge in standard waste, take it to a
PEUGEOT dealer or an authorised waste
disposal site.
Spare wheel
Parking
► Immobilise the vehicle where it does not
obstruct traffic: the ground must be level, stable
and non-slippery
.
►

In case of sloping or deformed road, place an
object under the wheels to act as a chock.
►


With a manual gearbox, engage first gear
then switch off the ignition to lock the wheels.
►


Apply the parking brake and check that the
indicator lamp lights up on the instrument panel.
►


Y
ou must ensure that the occupants have
exited the vehicle and have moved to a safe
place.
►

Put on your safety vest and indicate that
the vehicle is immobilised using the measures
required by law in the country where you are
driving (warning triangle, hazard warning lamps,
etc.).
►


T
ake out the tools.
Special feature with pneumatic
suspension
If fitted to the vehicle, activate the vehicle lifting
mode before lifting the vehicle with a jack.


For right-hand drive vehicles, the buttons are
located on the right of the steering wheel.
►
With the ignition on, press both buttons 1

and
2 simultaneously for at least 5 seconds.
Their indicator lamps light up, and remain fixed.
►

T
o exit this mode, press buttons 1 and 2
simultaneously for an additional 5 seconds.
Their indicator lamps go out and the system
becomes fully operational again.
This mode is automatically deactivated if you
exceed the speed by about 3 mph (5 km/h).
Once the vehicle is well secured, proceed in the
following order:
1- Getting the tools.
2- Removing the spare wheel from its housing.
3- Positioning the jack.
4- Replacing the wheel to be repaired.
5- Storing the wheel to be repaired.

126
In the event of a breakdown
If necessary, remove the lamp unit:

► Depending on the country of sale, remove
the winter protection foam by sliding it sideways
towards the outside.
►

Disconnect the electrical connector by
removing its locking ring.
►


Remove the two fixing screws of the lamp
unit.
►


Move the lamp unit towards the centre of the
vehicle to extract it from its slides. Pay attention
to the bonnet stay on the left-hand side.
Main beam headlamps/Dipped beam
headlamps
Type D, H7 - 55W
► Remove the cover by pulling on the rubber
tab.
►

Disconnect the electrical connector
.►

Release the locking spring by pressing the
central clamp.
►

Change the bulb taking care to align the
metal part with the groove on the lamp.
Direction indicators
Type A, WY21W - 21W
► Remove the cover by pulling on the rubber
tab.
►

T
urn the bulb holder a quarter turn
anti-clockwise.
►

Change the bulb.
Sidelamps/Daytime running lamps
Type B, W21/5W - 21W and 5W
► Remove the cover by pulling on the rubber
tab.
►

T
urn the bulb holder a quarter turn
anti-clockwise.
►

Change the bulb.
LED daytime running lamps

These light-emitting diodes (LEDs) are used both
as daytime running lamps and as sidelamps.
If the vehicle is fitted with LED daytime running
lamps, contact a PEUGEOT dealer.
Front foglamps
Type D, H11-55W
► Completely turn the wheel inwards.

127
In the event of a breakdown
8

► Remove the screw, located in the wheel arch.
► Remove the protective flap.

► Remove the fixing clip and disconnect the
electrical connector .
►

T
urn and remove the bulb holder.
►

Change the bulb taking care to align the
metal part with the grooves on the lamp.
The replacement of halogen bulbs must be done with the headlamps switched off
a few minutes beforehand (risk of serious
burns). Do not touch the bulb directly with
your fingers; use a lint-free cloth.
When each operation has been completed,
check the operation of the lighting.
Direction indicator side
repeaters
Type A, W16WF - 16W

► Move the glass of the mirror to access the
screws.
►

Remove the two fixing screws.
►


Pull the bulb holder to release it from the
pins.
►


Pull the bulb out and change it.
Left-hand and right-hand
sidelamps
Type A, W5W - 5W

► If fitted on the vehicle (dimension L4), remove
the two fixing screws.
►

Pull the bulb holder to release it from the
pins.
►


Pull the bulb out and change it.
Courtesy lamps
Type C, 12V 10W - 10W

131
In the event of a breakdown
8Disconnecting the battery

► Tilt lever 1 downwards to release the
terminals.
►
Remove terminals

2
from the negative (-)
terminal.
Wait approximately 6 minutes after
switching off the ignition before
disconnecting the battery.
Do not disconnect the terminals while the
engine is running.
Do not charge a battery without disconnecting
the terminals first.
Close the windows and the doors before
disconnecting the battery.
After reconnecting the battery, turn on the
ignition and wait 1 minute before starting the
engine, to enable the electronic systems to
initialise. If minor problems nevertheless persist
following this operation, contact a PEUGEOT
dealer or a qualified workshop.
It is recommended to disconnect the (-)
terminal of the battery if the vehicle is to
be left unused for more than one month.
The description of the battery charging
procedure is only indicative.
After prolonged battery disconnection, it may be
necessary to reinitialise the following functions:
–

the display parameters (date, time, language,
distance and temperature units),
–


the stations of the audio system,
–


the central locking.
Some settings are cancelled and must be
entered once again; contact a PEUGEOT

dealer.
If the vehicle is equipped with a tachograph or
an alarm,
it is recommended that the (-) terminal
of the battery (located under the floor on the
left-hand side, in the cab) be disconnected if the
vehicle is not going to be used for more than 5
days.
Starting using another
battery
Never start the engine by connecting a
battery charger.
Never use a 24 V or higher battery booster.
Check beforehand that the backup battery
has a nominal voltage of 12 V and a capacity
at least equal to that of the discharged
battery.
The two vehicles must not be in contact with
each other.
Switch off all electricity-consuming equipment
on both vehicles (audio system, wipers,
lighting, etc.).
Make sure that the jump leads are well away
from the engine’s moving parts (fan, belt,
etc.).
Do not disconnect the (+) terminal while the
engine is running.
Starting the engine using another battery is to be
performed inside the engine compartment.
►

Open the bonnet.

A. Positive metallic terminal on the vehicle
B. Backup battery
C. Vehicle earth point
The positive metallic terminal A is accessible
through a flap located on the side of the fuse
box.

135
Technical data
9Engine technical data and
towed loads
Engines
The engine characteristics are given in the
vehicle's registration document, as well as in
sales brochures.
Only the values available at the time of
publication are presented in the tables.
Contact a PEUGEOT dealer or a qualified
workshop to obtain missing values.
The maximum power corresponds to the value type-approved on a test bed, under
conditions defined by European legislation
(Directive 1999/99/EC).
For more information, contact a PEUGEOT
dealer or a qualified workshop.
Weights and towed loads
The weights and towed loads relating to
the vehicle are indicated on the registration
document, as well as in sales brochures.
These values are also indicated on the
manufacturer's plate or label.
For more information, contact a PEUGEOT
dealer or a qualified workshop.
The GTW (Gross Train Weight) and towed load
values indicated are valid up to a maximum
altitude of 1,000 metres. The towed load value
must be reduced by 10% for each additional
1,000 metres of altitude.
The maximum authorised nose weight
corresponds to the weight permitted on the
towball.
When exterior temperatures are high, the
vehicle performance may be limited in
order to protect the engine. When the exterior
temperature is higher than 37°C, reduce the
towed weight.
Towing even with a lightly loaded vehicle can adversely affect its road holding.
Braking distances are increased when towing
a trailer.
When using a vehicle to tow, never exceed
a speed of 62 mph (100
km/h) (observe the
local legislation in force).

159
Special features
10Dimensions
This adaptation is available only on L2 single
cab; refer to the table below for the specifications
of the tipper truck.
Tipper truck (in mm)
Useable length3,200
Overall length 3,248
Useable width 2,000
Overall width 2,100
Height of boards 350
Weight of the conversion (in
kg) 550
For the L2 chassis cab specifications,
refer to the Dimensions section of the
platform version.
Weights and towed loads
(kg)
To have a towing device fitted, contact a PEUGEOT dealer or qualified workshop.
The braked trailer weight with load transfer can
be increased, provided that the equivalent of this
load is removed from the vehicle so as not to
exceed the GTW. Warning! Towing using a lightly
loaded vehicle can adversely affect roadholding. The kerb weight is equal to the unladen weight +
driver (75 kg) + tank full to 90%.


Before towing a trailer, check that:
–
the vertical force exerted on the towball is
not greater than the value (S) indicated on the
trailer
’s tare plate; –

the
Towed Weight (TW) is less than the value
indicated on the trailer’s tare plate and the Gross
Vehicle Weight (GVW) does not exceed the
value indicated on the vehicle’s tare plate.
–
in the case of a self-supporting trailer
, the
Gross Train Weight (GTW) must not exceed the
value indicated on the vehicle's tare plate.
Hydraulic system
These precautions are mandatory for any
work on the hydraulic system.


– When carrying out maintenance work under
the tipper body , place the tipper body in the
safety position secured with its stay (position
indicated by a red arrow under the back of the
tipper body),

169
Touch screen audio and telematics system
12Touch screen audio and telematics system


Multimedia audio system -
Bluetooth
® telephone - GPS
navigation
The system is protected in such a way
that it will only operate in your vehicle.
For safety reasons, the driver must only
carry out operations that require close
attention with the
vehicle stationary.
When the engine is switched off and to
prevent discharging of the battery, the
system switches off after activation of energy
economy mode.
First steps
Use the buttons arranged below the touch
screen to access the main menus, then press
the virtual buttons of the touch screen.
The screen is of the "resistive" type; it is necessary to press firmly, especially for
so-called "dragging" gestures (scanning a list,
moving the map, etc.). A simple light touch will
not be enough. Pressing with more than one
finger is not recognised.
The screen can be used with gloves. This
technology allows use at all temperatures.
To clean the screen, use a soft non-abrasive cloth (e.g. spectacles cloth)
without any additional product.
Do not use sharp objects on the screen.
Do not touch the screen with wet hands.
In very hot conditions, the volume may
be limited to protect the system. The
return to normal takes place when the
temperature in the passenger compartment
drops.
The system may also enter standby mode
(with the screen and sound off) for 5 minutes
or more.
Press: on / off.
Rotation: Adjust volume (each source is
independent).
Turn the screen on / off.
Activate / deactivate volume ( mute / pause).
Radio, rotation: search for a radio station.
Media, rotation: select the previous / next
track.
Press: confirm the option displayed on the
screen.
Activate, deactivate, configure certain control functions of the system and the
vehicle.
Abandon the current operation. Go up one level (menu or folder).
Glossary
VOLUME
Adjusting the volume by rotating.
RADIO
Access the radio menu.
MEDIA
Access the media menu and the different music
sources.
N AV
Access the navigation menu.
PHONE
Access the telephone menu.
MORE
Access the vehicle information.
BROWSE, TUNE, SCROLL
Turn the button to:
–

scroll through a menu or a list.
–


select a radio station.

171
Touch screen audio and telematics system
12Vehicle information

Access the exterior temperature, the clock, the compass and the trip computer.
Navigation

Enter navigation settings and choose a
destination.
Settings

Activate, deactivate and configure certain system and vehicle function settings.
Radio
Press "RADIO" to display the radio
menus:

Briefly press on the 9 or : buttons to perform an automatic search.
Press and hold down the buttons to perform a
quick search.
Press Memor.
Press and hold this button to memorise the
station being listened to.
The station being listened to is highlighted.
Press the "All" button to display all saved
radio
stations in the selected frequency band.
Browse
–

List of stations .
–


Press to select a station.
–


Refresh the list according to the reception.
–


Press on the
5 or 6 buttons to scroll through
the radio stations found. –

Skip directly to the desired letter in the list.
AM/DAB
–

Choose the band
.
–

Choose the waveband.
Adjustment
–

Direct adjustment
.
–
The virtual keyboard on the screen allows you
to enter a single number corresponding to the
station.
–

The "plus" or "minus" graphic buttons allow
precise adjustment of the frequency
.
Information
–
Information.
–

Display information about the radio station
being listened to.
Audio
–

Equalizer
.
–
Adjust the bass, medium and treble.
–

Balance/Fade
.
– Adjust the balance of the front and rear
speakers, left and right.
–

Press the button in the centre of the arrows to
balance the settings.
–


V
olume/Speed.
–

Select the desired parameter; the option is
highlighted.
–


Loudness
.
–

Optimise the quality of low volume audio.
–


Automatic radio
.
–

Set the radio when starting up or recover the
active state when the ignition key was last turned
to ST

OP.
–

Radio switch-off delay.

173
Touch screen audio and telematics system
12– Select the desired parameter; the option is
highlighted.
–

Loudness
.
–

Optimise the quality of low volume audio.
–


Automatic radio
.
–

Set the radio when starting up or recover the
active state when the ignition key was last turned
to ST

OP.
–

Radio switch-off delay .
–


Set the parameter
.
–

AUX vol. setting .
–


Set the parameters.
USB socket
Insert the USB memory stick or connect
the device to the USB socket in the
central storage space , provided for transferring
data to the system, using a suitable cable (not
supplied).
To protect the system, do not use a USB hub.
The system builds playlists (in temporary
memory); this operation can take from a
few seconds to several minutes at the first
connection.
Reduce the number of non-music files and the
number of folders to reduce the waiting time.
The playlists are updated every time the ignition
is switched off or a USB memory stick is
connected. The lists are memorised: if they are
not modified, the subsequent loading time will
be shorter.
USB socket
Located on the central console, this
socket is used only to power and
recharge the connected portable device.
Auxiliary socket (AUX)
Connect the portable device (e.g. MP3
player) to the auxiliary jack socket using
an audio cable (not supplied).
First adjust the volume on the portable device
(to a high level). Then adjust the volume of the
audio system.
Controls are managed via the portable device.
The functions of the device connected to the
"AUX" socket are managed directly by this
device: it is therefore not possible to change the
track/folder/playlist or control the start/ending/
pausing of playback using the controls on the
control panel or the steering-mounted controls.
Do not leave the cable of the portable
device plugged into the "AUX" socket after
disconnecting it, in order to avoid possible noise
from the speakers.
Selecting the source
Press on "MEDIA".
Select the "Source" tab to show the
rolling display of audio sources.
Select the source.
Use the play settings on the screen.
Press the "Rand." button and/or the
" Repeat" button to activate them, press again to
deactivate them.
Information and advice
The audio system will only play audio files with
".wav", ".wma" and ".mp3" file extensions, at bit
rates between 32 Kbps and 320 Kbps.
For audio files with ".aac", ".m4a", ".m4b" and
".mp4" file extensions, the supported sampling
rates are 8 - 96 kHz.
".m3u" and ".wpl" types are also supported.
The system does not manage devices with a
capacity greater than 64 GB.
It is advisable to restrict file names to 20
characters, without using special characters (e.g.
" " ? . ; ù) so as to avoid any reading or display
problems.
The system supports USB mass storage devices, BlackBerry® devices or Apple®
players via the USB sockets. The adapter
cable is not supplied.
Devices are managed using the audio system
controls.
Other devices, not recognised by the system
during connection, must be connected to
the auxiliary socket using a Jack cable (not
supplied).
Only use USB memory sticks formatted to FAT
32 (File Allocation Table).