Peugeot Expert 2004 Manual Online

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CHANGING A FUSE
The fuse boxes are located under
the fascia and in the engine
compartment.
Fascia fuse box
On the passenger side, open the
glove box.
To open it fully and thus gain access
to the fuses, press the springs
located on each side.
The spare fuses
A and the pliers B
are located inside the box. Removing and itting a fuse
Before changing a fuse, the cause
of the fault must be found and
remedied. The fuse numbers are
indicated on the fuse box.
Use the pliers
B.
Always replace a faulty fuse with a
fuse of the same rating.
Correct Incorrect
Pliers B
Practical information

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Practical information
The electrical circuit of
your vehicle is designed
to operate with standard or
optional equipment.
Before installing other
electrical equipment or accessories
in your vehicle, consult a PEUGEOT
dealer.
Some electrical accessories or the
way in which they are itted may have
an adverse effect on the operation of
your vehicle (its electronic control
circuits, the audio circuit and the
electrical charging circuit).
PEUGEOT declines any responsibility
for expenses incurred through the
repair of your vehicle or for any
malfunctions resulting from the
installation of auxiliary accessories,
not supplied and not recommended
by PEUGEOT and not installed
in accordance with PEUGEOT’s
instructions, in particular for any
equipment the power consumption of
which exceeds 10 milliamps.
The maxi fuses provide additional
protection for the electrical systems.
Any work on these fuses must be
carried out by a PEUGEOT dealer.
Engine compartment fuse box
To gain access to the box in the
engine compartment (next to the
battery), unclip the cover.
After carrying out work, close the
cover very carefully.
The spare fuses A and the pliers B
are located inside the box

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Practical information
N° Rating
Functions
1 20 A Fuel pump.
2 10 A Right dipped headlamp.
3 10 A Left dipped headlamp.
4 - Not used.
5 - Shunt.
6 10 A Engine immobiliser.
7 10 A Catalytic converter sensor.
8 20 A Tow bar.
9 25 A
1-120 W fan assembly.
30 A 1-180 W fan assembly.
10 15 A Fog lamps.
11 - Not used.
12 10 A Left main beam.
13 10 A Right main beam.
MF1 70 A Engine running relay.
MF2 70 A ABS control unit - Ignition switch.
MF3 30 A Air blower - Air conditioning.
MF4 30 A Fan assembly.

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CHANGING A FUSE
The fuse boxes are located under
the fascia and in the engine
compartment.
Fascia fuse box
On the passenger side, open the
glove box.
To open it fully and thus gain access
to the fuses, press the springs
located on each side.
The spare fuses
A and the pliers B
are located inside the box. Removing and itting a fuse
Before changing a fuse, the cause
of the fault must be found and
remedied. The fuse numbers are
indicated on the fuse box.
Use the pliers
B.
Always replace a faulty fuse with a
fuse of the same rating.
Correct Incorrect
Pliers B
Practical information

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N° Rating
Functions
1 - Not used.
2 10 A Diagnostic socket - ABS control unit - Reversing lights - Heated mirrors.
3 - Not used.
4 5 A Instrument panel - Overspeed buzzer - Speed sensor - Water in diesel ilter detector.
5 15 A Cruise control - Brake switch - Clutch switch - Brake lights.
6 5 A Courtesy light - Instrument panel - Audio equipment.
7 30 A Heated rear screen.
8 30 A Passenger compartment protection unit.
9 5 A Passenger compartment protection unit.
10 - Not used.
11 5 A Fan assembly relay - Compressor relay.
12 10 A Electric windows - Air blower relay - Heated rear screen switch - Air cond
itioning -
Pressostat.
13 15 A Hazard lights.
14 30 A Electric windows.
15 - Not used.
16 - Not used.
17 20 A Horn.
18 10 A Rear fog lamp.
Practical information

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Practical information
N° Rating
Functions
19 5 A Cruise control - Lights on buzzer - Instrument panel lighting - Au
dio equipment - Heated rear
screen switch - Hazard lights switch - Air conditioning control pane l.
20 5 A Headlamp height adjustment switch - Front left and front rig ht side lights.
21 5 A Rear left and rear right side lights - Number plate lights.
22 - Not used.
23 20 A Lighter.
24 10 A Audio equipment.
25 10 A Lights on buzzer - Electric mirrors - Direction indicators.
26 30 A Windscreen wipers timer - Windscreen wipers - Wash-wipe pump.
27 - Not used.
28 5 A Instrument panel - Electric windows relay.

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Practical information
- Never disconnect a
terminal when the engine
is running.
- Never charge a battery without irst disconnecting the terminals.
- After every reconnection of the battery, switch on the ignition and
wait 1 minute before starting to
allow the electronic systems to
be initialised. If slight dificulties
are experienced after this, please
contact a PEUGEOT dealer.BATTERY
To charge the battery using a
battery charger:
- Disconnect the battery,
- Follow the instructions for use given by the battery charger
manufacturer,
- Reconnect starting with the negative (-) terminal,
- Check that the terminals and connectors are clean. If they are
covered with sulphate (white or
greenish deposit), disconnect them
and clean them.
To start the vehicle from a
battery on another vehicle:
- Switch off the engine on the generating vehicle,
- Connect the red cable to the positive (+) terminals of the two
batteries,
- Connect one end of the green or black cable to the negative (-)
terminal of the slave battery,
- Connect the other end of the green or black cable to an earth point on
the broken down vehicle as far as
possible from the battery,
- Switch on the generating vehicle,
- Let it run at a slightly accelerated engine speed for approximately
one minute,
- Start the receiving vehicle,
- Operate the starter, let the engine run,
- Wait for the engine to return to idle, then disconnect the cables.
It is advisable to disconnect the
battery if the vehicle is not to be used for a period of more than one month.

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Practical information
Contact a PEUGEOT
dealer before itting audio
equipment or speakers in
your vehicle.
FITTING AUDIO EQUIPMENT
Your vehicle is equipped with certain
factory-itted audio equipment:
- coaxial aerial cable,
- basic interference suppression,
- supply to front speakers,
- two 8-way connectors.
FITTING SPEAKERS
The factory-itted equipment allows
the itting of 165 mm diameter
speakers in the front doors. Making the connections
A1 : -
A2 : -
A3 : -
A4 : -
A5 : -
A6 : (+ve) Accessories
A7 : (+ve) Permanent
A8 : (-ve) Earth
B1 : (+)
B2 : (-)
B3 : (+) Front right speaker
B4 : (-) Front right speaker
B5 : (+) Front left speaker
B6 : (-) Front left speaker
B7 : (+)
B8 : (-)

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Practical information
When towing with the
engine switched off, there
is no braking or steering
assistance.
TOWING YOUR VEHICLE
Without lifting
(4 wheels on the ground)
You must always use a tow bar.
The towing eyes are located at the
front and the rear under the vehicle’s
bumpers.
Lifting
(2 wheels only on the ground)
It is preferable to raise the vehicle
with a professional lifting device.
Never use the radiator
crossmember.

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TOWING A TRAILER,
CARAVAN, BOAT etc.
Only use original PEUGEOT tow
bars that have been tested and
approved from the design stage of
your vehicle. The tow bar must be
itted by a PEUGEOT dealer.
Your vehicle is primarily designed
for transporting people and luggage
but it may also be used for towing a
trailer.
Driving with a trailer subjects the
towing vehicle to more signiicant
stress and its driver must be
particularly careful.
Air density decreases with altitude,
thus reducing engine performance.
Above 1000 metres, the maximum
towing load must be reduced by 10%
and so on for every 1000 metres of
altitude.
Driving advice
Distribution of loads :
Distribute the load in the trailer so
that the heaviest items are as close
as possible to the axle and the nose
weight approaches the maximum
permitted without exceeding it.
Cooling :
Towing a trailer on a slope increases
the temperature of the coolant.
As the fan is electrically controlled,
its cooling capacity is not dependent
on the engine speed.
On the contrary, use a high gear to
lower the engine speed and reduce
your speed.
The maximum towing load on a long
slope depends on the gradient and
the outside temperature.
In all cases, pay attention to the
coolant temperature.
If the warning light comes on, stop
the vehicle and switch off the engine
as soon as possible. Tyres :
Check the tyre pressures of the
towing vehicle and of the trailer,
observing the recommended
pressures.
Braking :
Towing increases the braking
distance.
Lights :
Check the electrical signalling on the
trailer.
Side wind :
Take into acount the increased
sensitivity to side wind.