Peugeot Expert VU 2009 Owner's Manual

95
Opening the bonnet
CHECKS
6
OPENING THE BONNET
From inside:
- lift the cover located at the left foot of
the passenger ’s seat.
- pull the control upwards.
To close
Lower the bonnet and release it at the end of its
travel. Check that the bonnet is properly locked.
From outside: partially open the bonnet, lift
the catch and raise the bonnet.
Bonnet strut
Secure the strut in one of the two notches,
according to the height required, to hold the
bonnet open.
Before closing the bonnet, replace the strut
in its housing.
"Bonnet open" warning
This warning is linked to the alarm option
only.
With the engine running or the
vehicle moving, a warning light
and a diagram on the display,
accompanied by an audible
signal, warn you that the bonnet
is not properly closed.

96
Under the bonnet
DIESEL ENGINES
8 - Power steering reservoir.

9 - Removable towing eye.

10 - Repriming pump
( a: 1.6 litre HDi; b: 2 litre HDi).

11 - Engine oil filling funnel (2 litre HDi).
7.1 - Engine oil filler cap.
If your vehicle is fitted with this oil filler tub e,
proceed as follows:

A - Remove the oil filler cap.

B - Remove the filler tube from its location.

C - Place the filler tube in the filler opening
as shown on the illustration.

D - Turn it a 1/4 of a turn to the left to lock it
then top up the oil.
To refit, proceed in the reverse order without
forgetting to retighten the cap A correctly.
UNDER THE BONNET

1 - Windscreen/headlamp wash reservoir.

2 - Fuse box.

3 - Coolant reservoir.

4 - Brake and clutch fluid reservoir.

5 - Air filter.

6 - Dipstick.

7 - Engine oil filler cap.

97
Under the bonnet
CHECKS
6
PETROL ENGINE

4. Brake and clutch fluid reservoir.

5. Air filter.

6. Dipstick.
7. Engine oil filler cap.

8. Power steering reservoir.

9. Removable towing eye.

1. Windscreen/headlamp wash reservoir.

2. Fuse box.

3. Coolant reservoir.

98
Levels
LEVELS
systems, the use of additives in engine oil is
prohibited. Changing the brake fluid
The brake fluid must be changed at
the intervals stated, according to the
manufacturer's servicing schedule.
Use fluids recommended by the
manufacturer, which fulfil DOT4 standards.
The level must be between the MIN and
MAX marks on the reservoir.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible.
Warning lights
These regular maintenance operations
will keep your vehicle in good running
order. Consult the instructions at PEUGEOT
dealerships or in the servicing booklet
enclosed in the handbook pack.
If you have to remove/refit the engine
style cover, handle it with care to avoid
damaging the fixing clips.
Oil level
Check the level regularly and top up
between changes. The maximum
consumption is 0.5 litre per 600 miles
(1 000 km).
Check the level with the vehicle level,
engine cold, using the dipstick. Dipstick
There are two marks on the
dipstick:

A = maximum
If you fill past this mark,
contact a PEUGEOT dealer.

B = minimum
Never allow the level to fall
below this mark.
To maintain the reliability of
engines and emission control Oil change
It is imperative that this is carried out at the
intervals specified and the viscosity grade of
the oil selected must fulfil the requirements
in accordance with the manufacturer's
servicing schedule. Consult the instructions
at PEUGEOT dealerships.
Remove the dipstick before filling.
For the 2 litre HDi engine, use the funnel
supplied when filling via the sump opening.
Check the level after filling (never exceed
the max mark).
Screw the cap back onto the sump before
closing the bonnet.
Viscosity selection
In all cases, the oil selected must meet the
manufacturer's requirements.
Checking by means of the warning
lights on the instrument panel
is described in chapter 2, refer to the
"Instruments and controls" section.

99
Levels
CHECKS
6
Cooling system
Only use the fluid recommended by the
manufacturer.
Otherwise, you risk seriously damaging your
engine.
When the engine is warm, the temperature
of the coolant is controlled by the engine
fan. As this fan can operate with the ignition
key removed and because the cooling
system is pressurised, wait for at least one
hour after the engine has stopped before
carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible. Power steering fluid level
The vehicle must be parked on level ground
with the engine cold. Unscrew the cap
integrated with the gauge and check the
level which must be between the MIN and
MAX marks.
When this occurs with the engine running it
is due to the start of saturation of the particle
emission filter (exceptionally prolonged
urban type driving conditions: low speed,
long traffic jams, ...).
In order to regenerate the filter, you are
advised to drive at a speed higher than
40 mph (60 km/h) for at least five minutes
as soon as possible, when traffic conditions
permit (until the message disappears and
the service warning light is switched off).
During regeneration of the particle emission
filter, relay noise may be heard under the
fascia.
If the message is still displayed and if the
service warning light remains on, contact a
PEUGEOT dealer.
Topping up
The level must be between the MIN and
MAX marks on the expansion bottle.
If more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer. Windscreen wash and headlamp
wash level
For best quality cleaning and for your safety,
we would advise that you use products of
the PEUGEOT Universal range.
Capacity of the screenwash reservoir:
approximately 4.5 litres.
If your vehicle is fitted with headlamp
washers, the capacity of the reservoir is
7.5 litres.
To guarantee optimum cleaning and prevent
freezing, this fluid must not be topped up or
replaced with water.
Diesel additive level (Diesel
with particle emission filter)
The minimum level of this additive
is indicated by lighting of the
service warning light, accompanied by
an audible signal and a message on the
display. Topping up
It is imperative that this additive is topped up
by a PEUGEOT dealer without delay.

100
Checks
CHECKS
Battery
At the start of winter, have your battery
checked by a PEUGEOT dealer.
Brake pads
Brake pad wear depends on the style of
driving, in particular for vehicles which are
used in town, over short distances. It may
be necessary to check the thickness of the
pads, even between services.
Unless there is a leak on the circuit, a drop
in the brake fluid level indicates that the
brake pads are worn.
Brake disc/drum wear status
For any information relating to checking
the brake disc/drum wear status, contact a
PEUGEOT dealer.
Handbrake
Where the handbrake travel is too great
or there is a reduction in the performance
of the system, the handbrake should be
adjusted, even between services.
Have the system checked by a PEUGEOT
dealer. Oil filter
Change the filter regularly, in accordance
with the servicing schedule.
Carbon filter and passenger
compartment filter
The carbon filter permits continuous and
effective filtering of dust.
If the passenger compartment filter becomes
clogged, this may reduce the performance
of the air conditioning system and generate
unpleasant odours.
We recommend the use of a combined
passenger compartment fi lter. By means of
its second special active fi lter, it contributes
to the purifi cation of the air breathed by the
occupants and the cleanness of the passenger
compartment (reduction of allergic symptoms,
unpleasant odours and greasy deposits).
Refer to the servicing booklet to find out the
replacement interval for these components.
Depending on the environment (dusty
atmosphere...) and the use of the vehicle
(urban driving...), change them twice as
often if necessary.
Particle emission filter (Diesel)
It is imperative that particle
emission fi lter maintenance
is carried out by a PEUGEOT
dealer.
On acceleration after the vehicle has been
running for a prolonged period at very low
speed or at idle, you may, in exceptional
circumstances, notice the emission of water
vapour at the exhaust. This water vapour
does not have any adverse effect on vehicle
handling or the environment.
Refer to the "Under the bonnet" section
of chapter 6.

101
Checks
CHECKS
6
Manual gearbox
Have the level checked in accordance with
the manufacturer's servicing schedule. To check the main levels and certain
components, in accordance with the
manufacturer's servicing schedule, refer to
the pages of the servicing booklet which
correspond to your vehicle's engine.
Only use products recommended by
PEUGEOT or products of equivalent
quality and characteristics.
In order to optimise the operation of units as
important as the braking circuit, PEUGEOT
selects and offers specific products.
In order to avoid damaging the electrical
units, high pressure washing to clean the
engine compartment is strictly prohibited.
Bleeding the water contained in the
diesel filter
If this warning light comes on,
bleed the filter. Otherwise bleed
regularly each time the engine is
drained.
To evacuate the water, unscrew the bleed
screw located on the filter.
Operate until all of the water in the
transparent pipe has been drained out then
tighten the bleed screw.
HDi engines use advanced technology.
All work requires a special qualification
which is guaranteed by a PEUGEOT dealer.
1.6 litre HDi
2 litre HDi

103
Fuel
CHECKS
6
FILLING WITH FUEL
FUEL CIRCUIT DISARMED The fuel tank must be filled with the engine
off .
DIESEL REPRIMING PUMP
If you should run out of fuel, it is necessary
to re-prime the circuit:
- fill the fuel tank with at least five litres
of diesel,
- squeeze and release the manual repriming pump, under the bonnet under
the protective cover, until fuel appears in
the transparent pipe,
- operate the starter until the engine starts.
Low fuel level
When the needle is at the start of
the red zone, the minimum fuel
tank level is reached when this
warning light comes on. At this
moment, you have approximately 8 litres of
fuel remaining. Fill up without delay to avoid
running out of fuel. When filling with fuel, do not open the
left-hand side door, if fitted on your
vehicle, as there is a risk of damage to the
fuel filler flap.
- Open the fuel filler flap. Insert the key, then turn it a quarter turn.
- Remove the cap and hook it onto the clip located on the inside of the flap.
A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
When filling the fuel tank, do not continue
after the 3 rd cut-off of the nozzle. This could
cause malfunctions.
The capacity of the fuel tank is
approximately 80 litres.
- After filling the fuel tank, lock the cap and close the flap. In a serious collision, a mechanism
automatically prevents fuel from reaching
the engine.
The flashing of this warning light
is accompanied by a message on
the display.
Check that there is no odour or leakage of
fuel outside the vehicle and re-establish the
fuel supply:
- switch off the ignition (STOP position).
- remove the key.
- put the key back in the ignition.
- switch on the ignition and start.

105
Battery
TROUBLESHOOTING
7
BATTERY
This is housed in a compartment located
underneath the floor, in front of the
driver ’s seat.
Before disconnecting the battery, you must
wait for 2 minutes after switching off
the ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
After every reconnection of the battery, switch on the ignition and wait 1 minute
before starting to allow the electronic systems to be initialised. If slight difficulties are experienced after this, please contact a PEUGEOT dealer.
It is advisable to disconnect the battery
if the vehicle is not to be used for a
period of more than one month.
ECONOMY MODE
After the engine has stopped, with the key
in the ignition position, certain functions
(windscreen wiper, electric windows, courtesy
lights, audio equipment, etc.) can only be
used for a cumulative duration of thirty
minutes, to prevent discharging of the battery.
To charge the battery using a battery
charger
- Disconnect the battery,
- Follow the instructions for use given by the battery charger manufacturer,
- Reconnect starting with the negative (-) terminal,
- Check that the terminals and connectors are clean. If they are covered with sulphate (white or greenish deposit), disconnect them and clean them
To start the vehicle from another
battery
- Connect the red cable to the positive (+)
terminals of the two batteries,
- Connect one end of the green or black
cable to the negative (-) terminal of the
slave battery,
- Connect the other end of the green or
black cable to an earth point on the
broken down vehicle as far as possible
from the battery,
- Operate the starter, let the engine run,
- Wait for the engine to return to idle, then
disconnect the cables.
Once the thirty minutes are over, the active
functions are put on standby and the battery
warning light flashes accompanied by a
message on the display.
To resume the use of these functions
immediately, start the engine and let it run
for a few minutes.
The time available will then be double the
time for which the engine was left running.
However, this time will always be between
five and thirty minutes.
A flat battery will prevent the engine
from starting.

106
Changing a wheel
CHANGING A WHEEL
1. PARKING THE VEHICLE
- It is imperative that you ensure that the occupants get out of the vehicle and
wait in a safe location.
- If possible, park the vehicle on level, stable and non-slippery ground. - Apply the handbrake, switch off the
ignition and engage first or reverse gear.
- If available, place a chock under the wheel diagonally opposite the one to be
changed.
On certain types of ground and/or if
considerable loads are being transported,
the vehicle must be raised in order to
disengage the spare wheel from the carrier.
Call a PEUGEOT dealer.
If your vehicle is fitted with suspension
with pneumatic compensation, please
deactivate the system. Refer to the "Rear
suspension" section of chapter 3.
2. TOOLS
- If fitted on your vehicle, open the plastic flap located at the rear left of the
vehicle.
- Unscrew the nut then take out the jack and the wheelbrace.

1. Wheelbrace.

2. Jack.

3. Alloy wheel embellisher remover.
The jack and the tool kit are specific to
your vehicle. Do not use them for other
purposes.