brake PONTIAC FIREBIRD 1994 Workshop Manual

C B
G H J
Underhood Electrical Center
Fuses
1 - Electronic Brake Control Module
(5 Amp.)
2
- Fog Lamps (20 Amp.)
3 - HeadIight Doors Module (15
4 - Headlight Doors Module (1 5
5 - Anti-Lock Brake System (5 Amp.)
6 - Coolant Fan Relays; EVAP Canister Purge Solenoid; Exhaust
Gas Recirculation; Low Coolant
Relay; Reverse Lockout Solenoid
(10 Amp.)
Amp.)
Amp.)
7 - Air
Injection Pump Assembly;
8 - Not Used
9 - Fuel Injectors (7.5 Amp.)
10 - Fuel Injectors (7.5 Amp.)
11 - VIN Engine Code S: Camshaft
Air
Pump Relay
(20 Amp.)
Position Sensor; Crankshaft Position Sensor; Electronic
Ignition Module
(10 Amp.)
VIN Engine Code P: Ignition
Coil; Ignition Coil Driver
(10 Amp.)
12 - Air Conditioning Compressor
Relay; Cruise Control Switches
and Module
(20 Amp.)
Relays
B - Air Conditioning Compressor
C - Anti-Lock Brake System
D - Primary Coolant Fan (Driver Side)
E - Air Pump
F - Secondary Coolant Fan
(Passenger Side)
G - Traction Control System
H - Fog Lamps
J - Not Used
231 . ..
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I At Least Once a Year I
CHECK
OR SERVICE
Key Lock Cylinders
Body Lubrication
~ ~
Starter Switch
WHAT TO DO
Lubricate the key lock cylinders with the lubricant specified in Section D.
Lubricate all body door hinges. Also lubricate all hinges and latches, including those for the hood,
headlight door assemblies, rear compartment, console doors and any folding seat hardware.
Section
D tells you what to use.
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the parking brake (see ‘‘Pariung Brake” in the Index if necessary) and the
NOTE:
Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the engine in each gear. The starter should
work only in
“P” (Park) or “N” (Neutral). If the starter works in any other position, your
vehicle needs service.
On manual transmission vehicles, put the shift lever in
“N” (Neutral), push the clutch down
halfway and try to start the engine. The starter should work only when the clutch is pushed
down all the way to the floor. If the starter works when the clutch isn’t pushed all the way
down, your vehicle needs service.
regular
brake.
249. . .
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Maintenance Schedule
Section B: Owner Checks and Services (Cont.)
At least Once a Year (CONK)
CHECK
OR SERVICE
Steering Column Lock
Parking Brake and
Automatic Transmission “P” (Park) Mechanism
Check
Underbody Flushing
WHAT TO DO
While parked, and with the parking brake set, try to turn the key to “LOCK” in each shift lever
position.
With an automatic transmission, the key should turn to “LOCK” only when the shift lever is
0 With a manual transmission, the key should turn to “LOCK” only when the shift lever is in
On vehicles with a key release button, try to turn the key to “LOCK” without pressing the
button. The key should turn to “LOCK” only with the key button depressed. On all vehicles,
the kev should come out only in “LOCK.”
in
“P” (Park).
“R” (Reverse).
brake, set the parking brake.
0 To check the parhng brake: With the engine running and transmission in “N” (Neutral),
slowly remove foot pressure from the regular brake pedal.
Do this until the vehicle is held by
the parking brake only.
brakes.
0 To check the “P” (Park) mechanism’s holding ability: Shift to “P” (Park). Then release all
~~ ~
At least every spring, use plain water to flush any corrosive materials from the underbody. Take
care to clean thoroughly any areas where mud and other debris can collect.
. . .250
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Maintenance Schedule
Section C: Periodic Maintenance Inspections (Cont.)
I INSPECTION
F Manual Transmission
I
Rear Axle Service
Brake System
Inspection
WHAT SHOULD BE DONE
Check the transmission fluid level; add if needed. See “Manual Transmission” in the Index.
A fluid
loss may indicate a problem. Check the system and repair if needed.
Check the gear lubricant level in the rear axle and add if needed. See “Rear Axle” in the Index.
A fluid loss may indicate a problem. Check the axle and repai\
r it if needed.
If your vehicle
is used to pull a trailer, have the rear axle gear lubricant changed every
7,500 miles
(12 500 km).
Inspect the complete system. Inspect brake lines and hoses for \
proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also
inspect drum brake linings for wear and cracks. Inspect other \
brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. The parking brake\
is self-adjusting and no manual
adjustment is required. You may need to have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serv-
iced. Also, if the brake system warning light stays on or comes on, something may be wrong
with the brake system.
See “Brake System Warning Light” in the Index. If your anti-lock brake \
system warning light stays on, comes on or flashes, something may be wrong with the anti-lock
brake system. See “Anti-Lock Brake System Warning Light’’ in the Index.
~~
. . .252
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Section D: Recommended Fluids & Lubricants
JOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM Dealer.
USAGE
Engine Oil
Engine Coolant
Hydraulic Brake System
FLUID/LUBRICANT
API service SH or SG Energy Conserving I1 oils of the proper viscosity. The “SH” designation
may be shown alone or in combination with others, such as “SH/CD,”
“SH, SG, CD,”
“SG/CD,” etc. To determine the preferred viscosity for your vehicle’s engine, see “Engine
Oil”
in the Index.
50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze
(GM Part No. 1052753 or equivalent) conforming to GM Specification 1825M or approved
recycled coolant conforming to
GM Specification 1825M.
Delco-Supreme
ll@ Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 Brake Fluid).
Hydraulic Clutch Hydraulic Clutch Fluid (GM Part.
No. 12345347 or equivalent).
System
Power Steering System
~~
GM Hydraulic Power Steering Fluid (GM Part No. 1052884 or equivalent).
Manual Transmission DEXRON@-IIE Automatic Transmission Fluid.
Automatic DEXR0N’-III or DEXRON@-IIE Automatic Transmission Fluid.
Transmission
I
Key Lock Cylinders I Lubricate with Multi-Purpose Lubricant (GM Part No. 12345120) or synthetic SAE 5W-30
253. . .
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1994 PONTIAC SERVICE PUBLtCATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out the Service Publications Order Form
in this book and mailing it with your check, money order or credit card information to Helm, Incorporated (address listed below).
CURRENT PUBLICATIONS FOR 1994 PONTIAC FIREBIRD
PRODUCT SERVICE PUBLICATIONS SERVICE MANUALS
Product Service Publications(PSP’s), are bulletins, letters and articles Service Manuals have the diagnosis, repair and overhaul information
published for trained dealer service personnel. See Service Publica- on engines, transmission, axle, suspension, brakes, electrical, steer-
tions listed previously in this section.
ing, body, etc.
A cumulative index is published quarterly during the current model Model
year. The indexes list all PSP’s published by Pontiac in the model year.
1994 Pontiac Firebird .........
Form Number Price
S-9410-F
TBA*
PSP Index NOTE:
Please specify special body or engine types on order form.
Year Form Number Price Write information in the Form Number column. For example: Turbo,
1994 PSPI-94-P
................ Free Convertible.
1993 PSPI-93-P
..... Free ‘Price to be announced at a later date. Call 1-800-782-4356 for further info\
rmation.
1992 PSPI-92-P .......
1991 PSPI-91-P .......
... ...
............
............
. Free OWNER’S INFORMATION
. Free Owner publications are written directly for owners and intended to pro:
vide basic operational information about the vehicle. The Ownerk
PSP Bound Bulletin Book (Complete Year Bulletins) Manual includes the Maintenance Schedule for all models.
Year Description Form Number Price
1992 All PSP’S .................... S-92-PSP-4 15.00 1994 Pontiac Firebird Owner’s Manual I,
15.00 In Portfolio: Includes Portfolio, Owner’s Manualand Warranty Booklet
1991 All PSP’S .................... S-91-PSP-4
For subscription information call Helm, Incorporated. 1994 Pontiac Firebird ln-Portfolio .lo260930 $15.00
Without Portfolio: Includes Owner’s Manual.
1994 Pontiac Firebird Without Portfolio
..... .lo260939 $10.00
,; .
..........
CURRENT 81 PAST MODEL ORDER FORMS
Service Publications are available for current and past model Pontiac Detroit, MI 48207
vehicles.
To request an order form, please specify year and model
name of vehicle.
Address all inquiries to: HELM, INCORPORATED
PO. Box 07130
For information and inquiries call: 1-800-782-4356
267. ..
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ABS ........................ 129
Accessory Power. Retained
....... 52
Add-on Electrical Equipment
..... 228
Adding Coolant
................ 202
Additives. Engine Oil
............ 194
AirBags
...................... 23
How the System Works
........ 24
Servicing Your Air Bag-Equipped
Pontiac
................... 27
Readiness Light
.............. 24
Air Cleaner
.................... 195
Air Conditioner Controls
......... 106
Air Control
Knob ............... 104
Air Filter Replacement
........... 196
Alignment and Tire Balance.
Wheel
...................... 220
Aluminum Wheels
.............. 225
A"M Stereo
With Cassette Tape Player
...... 109
With Cassette Tape Player and
Graphic Equalizer
.......... 1 12
With Compact Disc Player
...... 115
With Compact Disc Player and
Graphic Equalizer
.......... 1 18
Antenna. Fixed Mast
............ 123
Anti-Lock Brakes
.............. 129
To Use ..................... 130
System Warning Light ......... 91
Appearance Care
............... 221
Appearance Care and Materials
.... 227 Appearance Care.
Service and
..... 183
Ashtray and Lighter
............. 85
Ashtray. Front
................. 85
Audio Systems ................. 108
Audio Systems. Comfort
Controls and
................. 103
Automatic Transmission
................ 56
Transmission Fluid
............ 198
Axle. Limited-Slip Rear
.......... 62
Axle. Rear
.................... 201
Babies. Smaller Children
and (Safety Belts)
............. 30
Balance. Wheel Alignment
and Tire
.................... 220
Battery
....................... 208
Battery Replacement. Remote Lock
Control
..................... 45
BBB Auto Line
- Alternative Dispute
Resolution Program.
GM Participation in
......... 261
Before Leaving on a Long Trip
.... 140
Belt Routing
................... 237
Belt. Lap-Shoulder
.............. 19
Bi-Level Heating
............... 105
Blizzard. If You're Caught in a
... 143
Box. Glove
.................... 83
Brakes Adjustment
.................. 208
Anti-Lock
(ABS) ............. 129 Brakes
Fluid
....................... 207
Master Cylinder
.............. 206
Parking
..................... 63
Pedal Travel ................. 207
System Parts. Replacing
........ 208
System Warning Light
......... 90
Trailer ...................... 147
Wear
...................... 207
Braking (Control of a Vehicle)
..... 128
Braking
in Emergencies ........... 132
"Break.In,
.. New Vehicle ........ 50
Brightness Control .............. 76
Bulb Replacement .............. 209
Center High-Mounted
Stoplight
.................. 210
Front Turn Signal
............. 211
Headlights
............. .' .... 209
Rear Lights
.................. 211
Rear Sidemarker
.............. 212
Bulbs, Halogen
................. 209
Bulbs. Replacement
............. 232
Canadian Roadside Assistance
... 263
Capacities and Specifications
...... 233
Carbon Monoxide
.............. 48
Care
Appearance
................. 221
Cassette Tape Player
.......... 122
Compact Discs
............... 122
Safety Belts
................. 224
269 ...
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Cruise Control Using on Hills
............... 75
Curves. Driving on
.............. 132
Customer Assistance for the Hearing or Speech Impaired (TDD)
..... 260
Customer Assistance Information
. . 259
Customer Satisfaction Procedure
... 260
Daytime Running Lights
....... 77
Deep Standing Water.
Driving through
.............. 54
Defects. Safety Reporting to General Motors
.... 262
Reporting to the Canadian Government
............... 262
Reporting to the United States
Government
............... 26 1
Defensive Driving .............. 126
Defogger. Rear Window
......... 107
Defogging and Defrosting Windows
................... 105
Dimensions. Vehicle
............ 236
Doing Your Own Service Work
.... 184
Door Locks
.................... 43
Door Locks. Power
............. 44
Doors. Headlight
............... 76
Driver Position (Safety Belts)
..... 19
Driving AtNight
.................... 136
City
........................ 138
Defensive
................... 126 .
Driving
Drunken
.................... 126
Freeway
.................... 139
In the Rain .................. 137
On Curves
.................. 132
On Snow or Ice
.............. 142
Through Deep Standing Water
... 54
Winter
...................... 142
With a Trailer
................ 147
Drunken Driving
............... 126
Electrical Center. Underhood
.... 231
Electrical Equipment. Add-on
..... 228
Electric Mirror Control
.......... 80
Emergencies. Braking in
......... 132
Emergencies. Steering in
......... 133
Engine
Coolant
..................... 20 1
Coolant (Block) Heater
........ 55
Coolant Temperature Gage
..... 93
Exhaust
..................... 66
Identification
................ 228
Oil
........................ 191
Oil Pressure Gage
............. 95
Overheating
................. 1 6 1
Specifications ................ 233
Starting Your
................ 52
Environment, Your Vehicle
andthe
..................... 240
Exhaust, Engine
................ 66
Extender, Safety Belt
............ 39
Fan Control Knob ............. 104
Features and Controls
........... 41
Filling Your Tank
............... 187
Filter. Air. Replacement
.......... 196
Finish Care (Paint)
.............. 225
Finish Damage (Paint)
........... 226
Fixed Mast Antenna
............. 123
Flashers. Hazard Warning
........ 152
Flat Tire. Changing a
............ 171
Flat.
If a Tire Goes .............. 170
Floormats
..................... 79
Flow-Through Ventilation System
. . 107
Fluid Automatic Transmission
....... 198
Brake
....................... 207
Manual Transmission
.......... 200
Power Steering
............ .I .. 204
Recommended ................ 253
Windshield Washer
............. 205
Fog Lights
..................... 78
Folding Rear Seatback
........... 13
Foreign Countries. Fuels in
....... 186
Foreign Material Paint Damage
.... 226
Four-Way Manual Seat
.......... 8
Freeway Driving ............... 139
Front Ashtray
..................... 85
Console
.................... 84
Map Lights
.................. 79
Seat. Manual
................ 8
271 . .
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Front Fuel
......................... 185
Towing Hook-ups
............. 158
Fuel Gage
..................... 90
Fuels
in Foreign Countries ........ 186
Fully Articulating Sport Seat
...... 9
Fuse Block. Main
............... 230
Fuse Block. Underhood
.......... 231
Fuses and Circuit Breakers
....... 229
Gages Engine Coolant Temperature
.... 93
Engine Oil Pressure ........... 95
Fuel
....................... 90
Warning Lights and Indicators
... 89
Gasolines for Cleaner
Air ........ 186
Glass
......................... 224
GloveBox
.................... 83
GM Participation in BBB Auto Line
-
Alternative Dispute Resolution
Program
.................. 261
Halogen Bulbs
............... 209
Hatch Release
.................. 47
Hatch Release. Remote
.......... 47
Hazard Warning Flashers
......... 152
Head Restraints
................ 12
Headlight Doors
................ 76
Headlight High/Low Beam
....... 70
Heater Controls
................ 104
... 272
Headlights .................... 209 Heater.
Engine Coolant (Block)
.... 56
Heating
....................... 104
Highway Hypnosis
.............. 140
Hill and Mountain Roads
......... 141
Hitches
....................... 147
Hood Release
.................. 188
Hood. Checking Things under the
. . 188
Kook.Ups. Front Towing
......... 158
Kook.Ups. Rear Towing
......... 160
Horn ......................... 68
How to Add Coolant to the
Coolant Recovery Tank
. . . . 164
How to Add Coolant to the
Radiator
................ .165. 167
Hydraulic Clutch
............... 201
Hydroplaning
.................. 138
Hypnosis. Highway
............. 140
Identification Number. Vehicle
.... 228
Identification. Engine
............ 228
If a Tire Goes Flat
.............. 170
If You’re Stuck: In Sand. Mud. Ice
or Snow
.................... 180
Ignition Switch
................. 51
Inflatable Restraint System.
Supplemental
................ 23
Inflation
- Tire Pressure .......... 216
Inside Daymight Rearview
Mirror
...................... 79
Instrument Cluster
.............. 88
Instrument Panel
............. 87 Instrument Panel. Cleaning the
Topof
..................... 223
[nterior Lights
................. 78
Jump Starting
............... 153
Key Release Button
. .
Keys .............
Label. Service Parts
Lane Change Indicator.
Lap-Shoulder Belt (Safety Belts)
. e . 19
Larger Children (Safety Belts)
. . . e 38
Leaving Your Vehicle with the
Identification
...........
Turn Signal and .............. 69
Leaving Your Vehicle
............ 44
Engine Running
.............. 64
Lighter. Ashtray and ............. 85
Lighter. Cigarette
............... 85
Lights Air Bag Readiness
.... ..... 24
Anti-Lock Brake System Warning
.................. 91
Brake System Warning ......... 90
Bulb Replacement
.......... 232
Daytime Running
............. 77
Front Map
................... 79
Check Gages
........ 96
Courtesy
............ 78
Fog ........................ 78
... 51
42
... 228
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Lights Gages and Indicators. Warning
. . 90
Interior
..................... 78
Low Coolant
................. 98
Low Oil .................... 97
Low Traction
................ 94
Main Control
................ 76
Malfunction Indicator Lamp
.... 95
Operation of
................. 76
Safety Belt Reminder
.......... 18
Service Engine
Soon .......... 95
Skip Shift
................... 61
Traction Control System
Warning
.................. 93
Lights On Reminder
............. 76
Limited-Slip Rear Axle
.......... 62
Loading Your Vehicle
........... 2 13
Lock Control. Remote
........... 44
Locks. Door
................... 43
Locks. Power Door
............. 44
Loss of Control ................ 135
Low Coolant Light
.............. 98
Low Oil Light
................. 97
Low Traction Light
............. 94
Lubricant. Rear Axle
............ 201
Lubricants. Recommended
....... 253
Main Fuse Block
............. 230
Main Light Control
............. 76
Maintenance Inspections. Periodic
.......... 25 1 Maintenance
Record
..................... 255
Schedule .................... 239 .
Services, Scheduled ........... 242
Underbody
.................. 226
When Trailer Towing
.......... 149
Malfunction Indicator tamp
...... 95
Manual
Adjust Mirrors
............... 79
Front Seat
................... 8
Remote Control Mirror
........ 79
Seat. Four-Way
............... 8
Transmission (Five-Speed) ..... 59
Transmission (Six-Speed)
...... 60
Transmission Fluid
............ 200
Windows
................... 67
Map Lights. Front
.............. 79
Map Pocket
................... 84
Master Cylinder. Brake
.......... 206
Mirrors Control. Electric
.............. 80
Convex Outside .............. 79
Inside Daymight Rearview
..... 79
Manual Adjust
............... 79
Manual Remote Control
........ 79
Visor Vanity. Covered
......... 85
Mode Switch. Performance ....... 54
Mountain Roads. Hill and ... ; .... 14
New Vehicle “Break-In”
....... 50
Night Driving .................. 136 Night Vision
................... 136
Nuts.
Wheel ................... 234
Odometer. Speedometer and
..... 89
Odometer. Trip
................. 90
Off-Road Recovery
............. 133
Oil. Engine .................... 191
Operation
of Lights ............. 76
Overheating. Engine
............ 161
Owner Checks and Services ....... 248
P (Park) Shifting into .......... 64
P (Park). Shifting out
of .......... 65
Paint
Chemical Spotting
............ 226
Finish Care
.................... 225
Finish Damage
................ 226
Foreign Material
............... 226
Brake
...................... 63
On Hills (Trailer Towing) ....... 148
Over Things That Burn ........ 66
Your Vehicle ................. 65
Parts. Replacement
.............. 234
PASS-Key I1
................... 49
Passenger Positions (Safety Belts) . . 27
Rear Seat
................... 28
Right Front .................. 27
Passengers. Rear Seat
(Safety Belts)
................ 28
Passing
....................... 134
Parking
..
273 ...
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