5-14 PONTIAC G6 2009 Owners Manual

To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord. On
the 2.4L L4 ECOTEC
®engine, the engine coolant
heater cord is located near the air cleaner box on the
passenger’ side of the engine compartment. On the
3.5L, 3.6L and 3.9L V6 engines, the engine coolant
heater cord is located on the driver side around the
battery box. SeeEngine Compartment Overview on
page 5-14for more information on location.
3. Plug the cord into a normal, grounded 110-volt AC
outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet could
cause an electrical shock. Also, the wrong kind of
extension cord could overheat and cause a re.
You could be seriously injured. Plug the cord into a
properly grounded three-prong 110-volt AC outlet.
If the cord will not reach, use a heavy-duty
three-prong extension cord rated for at least
15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts and prevent damage.
The length of time the heater should remain plugged
in depends on several factors. Ask a dealer/retailer
in the area where you will be parking your vehicle
for the best advice in this.
2-25

Service............................................................5-4
Accessories and Modications..........................5-4
California Proposition 65 Warning.....................5-5
California Perchlorate Materials Requirements.....5-5
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of the
Vehicle......................................................5-6
Fuel................................................................5-6
Gasoline Octane............................................5-7
Gasoline Specications....................................5-7
California Fuel...............................................5-7
Additives.......................................................5-8
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-21
Engine Oil Life System..................................5-24
Engine Air Cleaner/Filter
(3.5 L V6 Engine)......................................5-26Engine Air Cleaner/Filter (All Other Engines).....5-27
Automatic Transmission Fluid
(2.4L L4, 3.5L and 3.6L V6 Engines)............5-29
Automatic Transmission Fluid
(3.9L Engine)............................................5-29
Cooling System............................................5-32
Engine Coolant.............................................5-33
Pressure Cap...............................................5-37
Engine Overheating.......................................5-37
Overheated Engine Protection
Operating Mode........................................5-39
Power Steering Fluid.....................................5-39
Windshield Washer Fluid................................5-40
Brakes........................................................5-42
Battery........................................................5-45
Jump Starting...............................................5-46
Headlamp Aiming...........................................5-51
Bulb Replacement..........................................5-51
Halogen Bulbs..............................................5-51
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-52
Center High-Mounted Stoplamp (CHMSL)
(Sedan)...................................................5-53
Section 5 Service and Appearance Care
5-1

Engine Compartment Overview
When you open the hood on the 2.4L L4 engine, this is what you see:
5-14

A.Engine Air Cleaner/Filter (3.5 L V6 Engine) on
page 5-26orEngine Air Cleaner/Filter (All Other
Engines) on page 5-27.
B. Engine Coolant Bleed Valve.
C.Power Steering Fluid on page 5-39.
D. Automatic Transmission Fluid Dipstick (Out of View).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (2.4L L4, 3.5L and 3.6L V6
Engines) on page 5-29orAutomatic Transmission
Fluid (3.9L Engine) on page 5-29.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-21.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-21.
G. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-33.
H. Pressure Cap. SeeCooling System on page 5-32.
I. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 5-42.
J.Battery on page 5-45.
K. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-40.
L.Engine Compartment Fuse Block on page 5-112.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-14for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it
again, keeping the tip down and check the level.
5-21

When to Add Engine Oil
If the oil is below the MIN mark for the L4 engine or
below the cross-hatched area at the tip of the dipstick
for the V6 engine, add at least one quart/liter of the
recommended oil. This section explains what kind of oil to
use. For engine oil crankcase capacity, seeCapacities
and Specifications on page 5-118.Notice:Do not add too much oil. If the engine has so
much oil that the oil level gets above the upper mark
that shows the proper operating range, the engine
could be damaged.
SeeEngine Compartment
Overview on page 5-14for
the location of the
engine oil ll cap.
Add enough oil to put the level somewhere in the proper
operating range. Push the dipstick all the way back in
when you are through. L4 Engine
V6 Engine
5-22

Engine Air Cleaner/Filter
(3.5 L V6 Engine)
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/lter at the MaintenanceII
intervals and replace it at the rst oil change after each
50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you
are driving in dusty/dirty conditions, inspect the lter
at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
SeeEngine Compartment Overview on page 5-14for
the location of the engine air cleaner/lter.
1. Lift the two latches straight up.
2. Disconnect the electrical connector.3.5 L V6 Engine
5-26

3. Lift off the cover.
4. Inspect or replace the engine air cleaner/lter.
5. Reverse Steps 1 through 3 to reinstall the cover and
reconnect the electrical connector.
{CAUTION:
Operating the engine with the air cleaner/lter off
can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
ames if the engine backres. If it is not there and
the engine backres, you could be burned. Do not
drive with it off, and be careful working on the
engine with the air cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can easily get
into the engine, which will damage it. Always have
the air cleaner/lter in place when you are driving.
Engine Air Cleaner/Filter (All Other
Engines)
SeeEngine Compartment Overview on page 5-14for
the location of the engine air cleaner/lter.
5-27

Checking the Fluid Level
Prepare the vehicle as follows:
1. Park the vehicle on a level place. Keep the engine
running.
2. With the parking brake applied, place the shift lever
in P (Park).
3. With your foot on the brake pedal, move the shift
lever through each gear, pausing for about three
seconds in each one. Then, position the shift lever
in P (Park).
4. Let the engine run at idle for three to ve minutes.
Then, without shutting off the engine, follow these steps:
1. The transmission uid
dipstick handle has
this symbol on it, and
is located near the
rear of the engine
compartment.
SeeEngine Compartment Overview on page 5-14for
more information on location.2. Remove the dipstick and wipe it with a clean rag or
paper towel.
3. Reinstall it back in all the way, wait three seconds,
and then pull it back out again.
4. Check both sides of the dipstick and read the lower
level. The uid level must be within the
crosshatched area.
5. If the uid level is in the acceptable range, reinstall
the dipstick back in all the way.
5-31

4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fans.
By this time, the coolant level inside the coolant
surge tank might be lower. If the level is lower than
the FULL COLD mark, add more of the proper
mixture to the coolant surge tank until the level
reaches the FULL COLD mark.
5. Replace the pressure cap. Be sure the pressure
cap is hand-tight and fully seated.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may occur.
Be sure the cap is properly and tightly secured.
If coolant is needed, add the proper DEX-COOL
®
coolant mixture at the coolant recovery tank.
Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may occur.
Be sure the cap is properly and tightly secured.
SeeEngine Compartment Overview on page 5-14for
more information on location.
Engine Overheating
The vehicle has an indicator to warn of engine
overheating.
There is an engine coolant temperature gage on the
instrument panel cluster. SeeEngine Coolant
Temperature Gage on page 3-37.
You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 7-7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run
the engine and have the vehicle serviced.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:If the engine catches re while driving with
no coolant, the vehicle can be badly damaged. The
costly repairs would not be covered by the vehicle
warranty. SeeOverheated Engine Protection
Operating Mode on page 5-39for information on
driving to a safe place in an emergency.
5-37

If the warning continues, pull over, stop, and park the
vehicle right away.
If there is no sign of steam, idle the engine for three
minutes while parked. If the warning is still displayed,
turn off the engine until it cools down. Also, see
″Overheated Engine Protection Operating Mode″
next in this section.
Overheated Engine Protection
Operating Mode
This emergency operating mode lets the vehicle be
driven to a safe place in an emergency situation. If an
overheated engine condition exists, an overheat
protection mode which alternates ring groups of
cylinders helps prevent engine damage. In this mode,
there is a signicant loss in power and engine
performance. The temperature gage indicates an
overheat condition exists. Driving extended distances
and/or towing a trailer in the overheat protection
mode should be avoided.Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil and
reset the oil life system. SeeEngine Oil on
page 5-21.
Power Steering Fluid
SeeEngine Compartment
Overview on page 5-14for
reservoir location.
5-39