cooling PONTIAC GRAND PRIX 2004 User Guide

{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap -- even a little -- when the engine and
radiator are hot.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
see
Cooling System on page 5-32.
Radiator Pressure Cap
Notice:Your radiator cap is a pressure-type cap
and must be tightly installed to prevent coolant loss
and possible engine damage from overheating.
Be sure the arrows on the cap line up with the
over¯ow tube on the radiator ®ller neck.
The radiator pressure cap is located in the front of the
engine compartment on the passenger's side, near
the diagonal cross brace. See
Engine Compartment
Overview on page 5-12for more information on location.
Engine Overheating
You will ®nd a coolant temperature gage and a warning
light concerning an overheated engine condition on
the instrument panel cluster. See
Engine Coolant
Temperature Gage on page 3-39andEngine Coolant
Temperature Warning Light on page 3-39.
5-29

If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can drive
normally.
If the warning continues, and you have not stopped,
pull over, stop, and park your vehicle right away.
If there's still no sign of steam, you can idle the engine
for three minutes while you're parked. If you still
have the warning, turn off the engine and get everyone
out of the vehicle until it cools down. Also, see
ªOverheated Engine Protection Operating Modeº listed
previously in this section.
You may decide not to lift the hood but to get service
help right away.Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
3800 V6 Engine
5-32

A. Coolant Recovery Tank
B. Electric Engine Cooling Fan
C. Radiator Pressure Cap
{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
3800 V6 Supercharged
5-33

When the engine is cold,
the coolant level should be
at or above the COLD
mark on the coolant
recovery tank.
If it isn't, you may have a leak at the pressure cap or
in the radiator hoses, heater hoses, radiator, water pump
or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them.
If you do, you can be burned.
CAUTION: (Continued)
CAUTION: (Continued)
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine ®re, and you could be burned.
Get any leak ®xed before you drive the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren't, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant isn't covered by your warranty.
See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving to
a safe place in an emergency.
Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to the
system, premature engine, heater core or radiator
corrosion may result. In addition, the engine coolant
will require change sooner Ð at 30,000 miles
(50 000 km) or 24 months, whichever occurs ®rst.
Damage caused by the use of coolant other than
DEX-COOL
žis not covered by your new vehicle
warranty.
5-34

How to Add Coolant to the Coolant
Recovery Tank
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle's coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you wouldn't get the overheat warning.
Your engine could catch ®re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
žcoolant.
If you haven't found a problem yet, but the coolant level
isn't at the COLD mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL
žengine coolant at
the coolant recovery tank. SeeEngine Coolant on
page 5-26for more information.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
5-35

When the coolant in the coolant recovery tank is at the
COLD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap -- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-36

How to Add Coolant to the Radiator
Notice:Your engine has a speci®c radiator ®ll
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
The radiator pressure cap is located on the passenger's
side of the vehicle in the front of the engine
compartment, near the battery and the diagonal cross
brace. See
Engine Compartment Overview on page 5-12for more information on location.You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap and
upper radiator hose, is no longer hot.
1. Turn the pressure cap slowly counterclockwise until
it ®rst stops. Don't press down while turning the
pressure cap.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
5-37

10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
11. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
žcoolant mixture
through the ®ller neck until the level reaches
the base of the ®ller neck.12. Then replace the radiator pressure cap. At any time
during this procedure if coolant begins to ¯ow out of
the ®ller neck, reinstall the pressure cap. Be sure
the arrow on the pressure cap lines up like this.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine is hot or at the COLD mark
when the engine is cold.
5-41

Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts or
wheel nuts, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
See
Changing a Flat Tire on page 5-78for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can't know how it's been
used or how far it's been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new GM original
equipment wheel.
5-76

Capacities and Speci®cations
Please refer toPart D: Recommended Fluids and Lubricants on page 6-16for more information.
Capacities and Speci®cations
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 2.4 lbs 1.1 kg
Automatic Transaxle
Pan Removal and Replacement
After Complete Overhaul7.4 quarts
10.0 quarts7.0 L
9.5 L
When draining/replacing converter or auxiliary cooler, more ¯uid may be needed.
Cooling System Including Reservoir
3800 V6 (Code K)
3800 V6 Supercharged (Code 1)11.2 quarts
11.2 quarts10.6 L
10.6 L
Engine Oil with Filter
3800 V6 (Code K)
3800 V6 Supercharged (Code 1)4.3 quarts
4.3 quarts4.1 L
4.1 L
Fuel Tank 17.0 gallons 64.0 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding ¯uid, be sure to ®ll to the appropriate level, as recommended in this
manual. Recheck ¯uid level after ®lling. See
Part D: Recommended Fluids and Lubricants on page 6-16for more
information.
5-104