axle PONTIAC VIBE 2004 Workshop Manual

Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
·To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-23

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-33.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
6-24

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certi®ed for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle's
engine, see
Engine Oil on
page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and good
quality Ethylene Glycol Base
Coolant (GM Part No. U.S.
12378560, in Canada 993089,
or equivalent) conforming to GM
Speci®cation 1825M or approved
recycled coolant conforming to GM
Speci®cation 1825M. See
Engine
Coolant on page 5-27.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Hydraulic
Clutch SystemSee ªHydraulic Brake System.º
Windshield
Washer SolventGM Optikleen
žWasher Solvent.
Power Steering
SystemDEXRON
ž-III Automatic
Transmission Fluid.
Manual
TransaxleGM Goodwrench Synthetic Manual
Transmission Fluid (GM Part No.
U.S. 12346190, in Canada
10953477 Ð 1 quart) or SAE
75W-90 GL-5 gear oil.
Automatic
TransaxleUse only T-IV Automatic
Transmission Fluid (GM Part No.
U.S. 88900925, in Canada
22689186). See
Automatic
Transaxle Fluid on page 5-23.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
6-26

Usage Fluid/Lubricant
Manual
Transaxle Shift
LinkageChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Clutch Linkage
Pivot PointsChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Floor Shift
LinkageLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2
Category LB or GC-LB.
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Rear Axle
(All-Wheel
Drive)Axle Lubricant (GM Part No. U.S.
12345977, in Canada 10953482) or
SAE 80W-90 GL-5 gear lubricant.Usage Fluid/Lubricant
Transfer Case
(All-Wheel
Drive)Axle Lubricant (GM Part No. U.S.
12345977, in Canada 10953482) or
SAE 80W-90 GL-5 gear lubricant.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-27

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-762-2737, or write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

A
Accessory Power Outlets.................................3-17
Adding Washer Fluid.......................................5-39
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-97
Adjusting the Speakers (Balance/Fade)......3-45, 3-54
Air Bag .........................................................3-30
Readiness Light..........................................3-30
Air Bag System, Supplemental Restraint
System (SRS).............................................1-47
Air Cleaner/Filter, Engine.................................5-21
All-Wheel Drive...............................................5-51
All-Wheel-Drive (AWD) System........................... 4-9
Aluminum Wheels...........................................5-94
AM ...............................................................3-63
Antenna, Fixed Mast.......................................3-64
Antenna, XMŸ Satellite Radio Antenna
System......................................................3-64
Anti-Lock Brake, System Warning Light..............3-32
Anti-lock Brake System..................................... 4-7
Appearance Care............................................5-89
Care of Safety Belts....................................5-92
Chemical Paint Spotting...............................5-95
Cleaning the Inside of Your Vehicle................5-89Appearance Care (cont.)
Cleaning the Outside of Your Vehicle..............5-92
Finish Damage............................................5-94
Sheet Metal Damage...................................5-94
Underbody Maintenance...............................5-95
Vehicle Care/Appearance Materials................5-95
Weatherstrips..............................................5-92
Arming the System.........................................2-14
Ashtrays........................................................3-19
Audio System(s).............................................3-41
Care of Your CD Player...............................3-64
Care of Your CDs........................................3-64
Fixed Mast Antenna.....................................3-64
Navigation/Radio System..............................3-63
Radio with CD............................................3-42
Radio with Six-Disc CD................................3-52
Setting the Time..........................................3-41
Understanding Radio Reception.....................3-63
XMŸ Satellite Radio Antenna System............3-64
Automatic Headlamp System............................3-13
Automatic Transaxle........................................2-18
Fluid..........................................................5-23
Operation...................................................2-20
Automatic Transaxle Shift Lock Control
System Check.............................................6-22
1

Engine (cont.)
Exhaust.....................................................2-33
Oil .............................................................5-16
Overheating................................................5-30
Starting......................................................2-18
Engine Compartment Fuse Block.....................5-100
Engine Coolant Level Check.............................6-19
Engine Cooling When Trailer Towing..................4-40
Engine Oil Additives........................................5-19
Engine Oil Level Check...................................6-19
Entry Lighting.................................................3-15
Extender, Safety Belt.......................................1-26
Exterior Lamps...............................................3-12
F
Filter.............................................................5-21
Engine Air Cleaner......................................5-21
Finding a PTY Station.....................................3-55
Finding a PTY Station (RDS and XMŸ).............3-45
Finding a Station....................................3-43, 3-53
Finish Care....................................................5-93
Finish Damage...............................................5-94
Five-Speed....................................................2-23Fixed Mast Antenna........................................3-64
Flash-to-Pass................................................... 3-6
Flat Tire........................................................5-76
Flat Tire, Changing.........................................5-77
Floor Mats.....................................................2-37
Fluid.............................................................5-23
Automatic Transaxle.....................................5-23
Manual Transaxle........................................5-25
Power Steering...........................................5-38
Windshield Washer......................................5-39
Fluid Level Check...........................................6-20
FM Stereo.....................................................3-63
Folding Seatback, Passenger............................. 1-5
Following Distance..........................................4-38
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-40
Gasoline Octane........................................... 5-4
Gasoline Speci®cations.................................. 5-5
System Inspection.......................................6-24
Fuses...........................................................5-98
Fuses and Circuit Breakers...........................5-98
Windshield Wiper.........................................5-98
5

Ignition Transaxle Lock Check..........................6-22
Infants and Young Children, Restraints...............1-29
In¯ation Ð Tire Pressure.................................5-67
Inspection......................................................6-25
Brake System.............................................6-25
Engine Cooling System................................6-25
Exhaust System..........................................6-24
Fuel System...............................................6-24
Part C - Periodic Maintenance.......................6-24
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-24
Throttle System...........................................6-25
Instrument Panel.............................................3-26
Cluster.......................................................3-26
Overview..................................................... 3-2
Storage Area..............................................2-37
Instrument Panel Brightness.............................3-14
Instrument Panel Fuse Block............................5-99
Interior Lamps................................................3-14
J
Jump Starting.................................................5-45
K
Key Lock Cylinders Service..............................6-21
Keyless Entry System....................................... 2-4Keys............................................................... 2-2
L
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-14
Lap-Shoulder Belt...................................1-14, 1-23
LATCH System...............................................1-39
Child Restraints...........................................1-39
Securing a Child Restraint Designed for the
LATCH System........................................1-41
Leaving Your Vehicle......................................... 2-9
Leaving Your Vehicle With the Engine
Running.....................................................2-29
Liftgate/Liftglass................................................ 2-9
Liftgate/Liftglass Release..................................2-10
Liftglass/Liftgate................................................ 2-9
Light.............................................................3-30
Air Bag Readiness.......................................3-30
Anti-Lock Brake System Warning...................3-32
Brake System Warning.................................3-31
Charging System.........................................3-31
Cruise Control.............................................3-39
Door Ajar...................................................3-39
Low Washer Fluid Warning...........................3-39
Malfunction Indicator....................................3-34
Oil Pressure...............................................3-38
Overdrive Off..............................................3-39
7

Light (cont.)
Safety Belt Reminder...................................3-28
Loading Your Vehicle.......................................4-32
Locks............................................................. 2-7
Door........................................................... 2-7
Leaving Your Vehicle..................................... 2-9
Power Door.................................................. 2-8
Rear Door Security Locks............................... 2-8
Long Trip/Highway De®nition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-14
Loss of Control...............................................4-14
Low Washer Fluid Warning Light.......................3-39
Luggage Carrier..............................................2-38
M
Maintenance, Normal Replacement Parts..........5-103
Maintenance Schedule.....................................6-19
At Each Fuel Fill.........................................6-19
At Least Once a Month................................6-19
At Least Once a Year..................................6-21
At Least Twice a Year..................................6-20
Brake System Inspection..............................6-25
Engine Cooling System Inspection.................6-25
Exhaust System Inspection...........................6-24
Fuel System Inspection................................6-24
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-14Maintenance Schedule (cont.)
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-19
Part C - Periodic MaintenanceInspections......6-24
Part D - Recommended Fluids and
Lubricants...............................................6-26
Part E - Maintenance Record........................6-28
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-24
Throttle System Inspection............................6-25
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-40
Making Turns.................................................4-38
Malfunction Indicator Light................................3-34
Manual Seats................................................... 1-2
Manual Transaxle............................................2-18
Fluid..........................................................5-25
Operation...................................................2-23
Manual Windows............................................2-11
Matching Transmitter(s) to Your Vehicle............... 2-6
Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico and
U.S. Virgin Islands) ± Customer Assistance....... 7-5
Mirrors..........................................................2-35
Manual Rearview Mirror................................2-35
Outside Convex Mirror.................................2-36
8

Mirrors (cont.)
Outside Remote Control Mirrors.....................2-36
MyGMLink.com................................................ 7-4
N
Navigation/Radio System..................................3-63
New Vehicle Break-In......................................2-16
Normal Maintenance Replacement Parts...........5-103
O
Odometer......................................................3-27
Off-Road Recovery..........................................4-12
Oil ................................................................5-16
Engine.......................................................5-16
Pressure Light.............................................3-38
Older Children, Restraints................................1-27
Online Owner Center........................................ 7-4
Operation......................................................3-19
Operation Tips................................................3-22
Other Warning Devices...................................... 3-4
Outlet Adjustment............................................3-22
Outside.........................................................2-36
Convex Mirror.............................................2-36
Remote Controls Mirrors...............................2-36
Overdrive Off.................................................2-22
Overdrive Off Light..........................................3-39
Overseas ± Customer Assistance........................ 7-5Owners, Canadian............................................... ii
Owner's Information........................................7-12
P
Park (P)........................................................2-30
Shifting Into................................................2-28
Shifting Out of............................................2-30
Parking.........................................................2-27
Brake........................................................2-27
Over Things That Burn.................................2-32
Parking Brake and Automatic Transaxle Park (P)
Mechanism Check.......................................6-23
Parking on Hills..............................................4-39
Parking Your Vehicle.......................................2-31
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-19
Part C - Periodic MaintenanceInspections..........6-24
Part D - Recommended Fluids and Lubricants....6-26
Part E - Maintenance Record...........................6-28
Passenger Compartment Air Filter.....................3-23
Passing.................................................4-12, 4-38
Plan Ahead When Possible................................ 7-8
Playing a Compact Disc..........................3-50, 3-57
Playing a Speci®c Loaded
Compact Disc.............................................3-59
Playing the Radio...................................3-43, 3-52
Power Steering................................................ 4-9
9