PORSCHE BOXSTER 2006 2.G Owners Manual

Practical Tips, Emergency Service
241
Wheel Bolts
Warning!
Risk of wheel bolt breakage and wheel sepa-
ration, resulting in severe personal injury or
death.
fFollow all instructions concerning wheel bolts. fAlways clean the wheel bolts before fitting.
fApply a thin coat of Optimoly TA (aluminium
paste) on the thread and between the bolt head
and movable spherical cap ring (arrows).
The bearing surface of the spherical cap
facing the wheel must not be greased.
fReplace damaged wheel bolts.
Only use the Original Porsche wheel bolts
specially designed for this vehicle type.
Tightening torque Tightening torque of wheel bolts:
130 Nm/96 ftlb. Wheel Securing Bolts The wrench socket for the wheel securing bolts is
in the tool box.
To loosen or tighten the wheel bolt with anti-theft
protection, a wrench socket with the appropriate
coding must be used between the wheel bolt and
the wheel-bolt spanner.
fWhen positioning the wrench socket, ensure
that it engages fully in the teeth of the wheel
bolt.
If the wheels have to be removed at the workshop,
please do not forget to hand over the wrench
socket for the wheel securing bolts along with the
car key.
Checking tire pressure with a
pressure gaugefPlease observe the chapter “TPC TIRE PRES-
SURE MONITORING” on Page 103.
1. Remove the valve stem cap from the tire.
2. Press the pressure gauge onto the valve stem.
Note on operation
fDo not press too hard or force the valve stem
sideways, or air will escape.
If the sound of air escaping from the tire is
heard, reposition the pressure gauge.
3. Read the tire pressure on the gauge stem and
compare it to the permissble tire pressure.
This information can be found on the tire pres-
sure plate or in the chapter Technical Data.
Please observe the chapter “TIRE PRESSURE
FOR COLD TIRES” on Page 284.
4. Remove the pressure gauge.

242
Practical Tips, Emergency Service
Changing a wheel
Warning!
Risk of injury. The car may slip off the jack.
fMake sure that no one is in the vehicle when
jacking up and changing a wheel.
fAlways place the car on stable supports if work
has to be carried out under the car.
Risk of damage to the brake discs of the
Porsche Ceramic Composite Brake (PCCB).
fAlways screw in both assembly aids when changing a wheel.
Note
The tools required for changing a wheel (e.g. jack,
wheel bolt wrench, assembly aids) are not sup-
plied with the car. They are available at your
authorized Porsche dealer.
1. Fully apply the handbrake, engage 1st gear or
select position P and withdraw the ignition key.
2. Secure the car against rolling away, e.g. by
means of wedges under the wheels on the op-
posite side.
This is particularly important on slopes.
Screw in assembly aid for vehicles without
Porsche Ceramic Composite Brake3. Slightly slacken the wheel bolts of the wheel to
be changed.
4. Raise the car until the wheel lifts off the
ground.
Please observe the chapter “LIFTING THE VE-
HICLE WITH A LIFTING PLATFORM OR GARAGE
LIFT” on Page 237.
Screw in two assembly aids for vehicles with
Porsche Ceramic Composite BrakeNote on operation
fTo remove or mount the spacers:
Please observe the chapter “SPACERS” on
Page 244.
5. Remove 1 or 2 wheel bolts (see respective
illustration). Screw in assembly aids instead of
the wheel bolts.
Remove the remaining wheel bolts.

Practical Tips, Emergency Service
243
6. Take the wheel off and put a new wheel on.
7. Please observe the chapter “WHEEL BOLTS”
on Page 241.
Screw in wheel bolts; remove assembly aids
and screw in the remaining wheel bolts. Initially
tighten bolts in diagonally opposite sequence
so that the wheel is centered.
8. Lower the car completely.
9. Tighten wheel bolts in diagonally opposite
sequence.
Immediately after changing a wheel, use a
torque wrench to check the prescribed
tightening torque (130 Nm/96 ftlb.).

244
Practical Tips, Emergency Service
SpacersfUse the spacers only together with wheels and
fastening parts approved by Porsche.
Before having spacers fitted, find out about the
current authorisation status.
Mounting an emergency spare wheel
If 5 mm spacers are fitted, these must not be
removed to mount an emergency spare wheel.
Fitting snow chains
The use of snow chains is not permitted when
5 mm spacers are mounted.
Caution!
Risk of damage to wheel housings if the
5 mm spacers are not removed before fitting
snow chains.
fIn order to enable the fitting of snow chains,
have the 5 mm spacers removed on all 4wheels.Note on operation
fTo fit/remove the spacers:
Please consult an authorized Porsche dealer.
Removing the spacersfPlease observe the chapter “CHANGING A
WHEEL” on Page 242.
1. Unscrew both countersunk screws (M6x16) on
the wheel hub.
2. Remove the spacer.
3. Fasten the brake disc with the short M6x12
countersunk screws, part No.
900.269.047.09.
Tightening torque 10 Nm (7.5 ftlb.).
4. For wheel mounting without a spacer, 5 mm
shorter wheel bolts (part No:
996.361.203.02) must be used.
Tightening torque 130 Nm (96 ftlb.).Required scope of parts if the spacers are
removed
Short countersunk screws (M6x12)
Part No: 900.269.047.09
1 set of short wheel bolts
Part No: 996.361.203.02
Short anti-theft protection devices
Part No: 996.361.057.01

Practical Tips, Emergency Service
245
Long wheel bolt
X - bolt length approx. 50 mm
Arrows - marksWheel bolt identifying features
The long wheel bolts are identified on the face
surface of the bolt head with GT or in red, or the
moveable spherical cap ring is galvanised in red.
The long wheel bolts must only be used together
with 5 mm spacers fitted.The short wheel bolts are not marked in colour.
The short wheel bolts must only be used without
5 mm spacers fitted.
Tightening torque for both wheel bolts:
130 Nm (96 ftlb.).

246
Practical Tips, Emergency Service
Electrical System In order to avoid damage and faults in electrical or
electronic systems, electrical accessories should
be installed at your authorized Porsche dealer.
fOnly use accessories authorized by Porsche.
Warning!
Risk of short circuit and fire.
Replacing fuses or relays with the engine
running or the ignition on could cause elec-
trical shock.
fDisconnected the battery during all work on
the electrical system.
Please observe the chapter “BATTERY” on Page 249.
Relays Defective relays should be changed only by an
authorized workshop.
Alarm system, central locking The status of the central locking and alarm system
is not changed by disconnecting the battery.
When the battery is disconnected, the alarm sys-
tem ceases to function. Overload protection If the central locking system is operated more
than ten times within a minute, further operation is
blocked for 30 seconds.
Load switch-off after 2 hours or 7 daysIf the ignition key is removed, loads which are
switched on or are in standby mode (such as the
luggage compartment light, interior light and
radio) are automatically switched off after approx.
2hours.
If the vehicle is not started or unlocked with the
remote control within 7days, the remote control
standby function is switched off (to save the
vehicle battery).
1. In this case, unlock the driver's door with the
key at the door lock.
Leave the door closed in order to prevent the
alarm system from being triggered.
2. Press button 1 on the remote control.
The remote control is now activated again.

Practical Tips, Emergency Service
247
A - Diagnostic socket Replacing fuses In order to prevent damage to the electrical sys-
tem due to short circuits and overloads, the indi-
vidual circuits are protected by fuses.
The fuse box is located in the driver’s footwell.
A - Plastic gripper
B - Spare fuses
1. Switch off the load with the defective fuse.
2. Pull off plastic cover at the finger hole (arrow).
The fuse plan and instructions for
emergency unlocking of the luggage
compartment lid can be found on the inner
side of the cover.
3. Remove the corresponding fuse from its slot
using the plastic gripper A in order to check it.
A blown fuse can be identified by the melted
metal strip.
4. Replace only with fuses of the same rating.
Note
fIf a fuse blows repeatedly consult an author-
ized Porsche dealer.
fNever try to “repair” fuses: you may cause se-
rious damage to other parts of the electrical
system.

248
Practical Tips, Emergency Service
Emergency unlocking of the front luggage
compartment lidIf the battery is discharged, the lid can be opened
only with the aid of a donor battery.
Unlocking lid
1. Use the key to unlock the vehicle at the door
lock.
2. Remove plastic cover over the fuse box.
3. Pull out positive terminal A in the fuse box.
4. Use a jumper cable to connect the positive
terminal of the donor battery with positive
terminal A in the fuse box.
Note
If the vehicle was locked, the alarm horn will sound
when the negative cable is connected.
5. Use the second jumper cable to connect the
negative terminal of the donor battery with
latch striker B.
6. Unlock the front luggage compartment lid with
the remote control.
The alarm system is switched off.7. Disconnect the negative cable first, then the
positive cable.
8. Push the positive terminal A into the fuse box
and push on the plastic fuse box cover.
Note
The engine cannot be started with this method.
fPlease observe the chapter “JUMP LEAD
STARTING” on Page 256.

Practical Tips, Emergency Service
249
Battery
Warning!
Risk of short circuit and fire.
fObserve all warning notes on the battery.
fDisconnect the battery during all work on the
electrical system.
fDo not lay tools or other metal objects on the
battery as they could cause a short circuit
across the battery terminal.
Hydrogen gas generated by the battery
could cause an explosion, resulting in severe
personal injuries.
fDo not expose the battery to an open flame,
electrical spark or a lit cigarette.
fDo not wipe battery with a dry cloth.
Risk of severe personal injury and damage to
the fabric, metal or paint.
fWear eye protection.
fDo not allow battery acid to come in contact
with your skin, eyes, fabric or painted surfac-
es. fIf you get electrolyte, which is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-
tor.
fSpilled electrolyte must be rinsed off at once
with a solution of baking soda and water to
neutralize the acid.
Battery posts, terminals and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and reproductive harm.
fAlways protect your skin by washing thorough-
ly with soap and water.
Risk of explosion as a result of static charge.
fDo not wipe the battery with a dry cloth.
fEliminate potential electrostatic charge by
touching the vehicle before touching the bat-
tery.

250
Practical Tips, Emergency Service
Charge stateA well-charged battery prevents starting problems
and has a longer useful life.
Traffic density, speed limits, requirements
regarding noise, exhaust gas and fuel consump-
tion reduce the engine speed and, hence, the
generator output.
However, the large number of electrical loads has
markedly increased the demand for electrical
power.
In order to avoid unintended battery
discharge
fSwitch off unnecessary electrical loads in city
traffic, on short trips and in queues.
fAlways withdraw the ignition key when leaving
the vehicle.
fAvoid frequent operation of the convertible top
and operation of the Porsche Communication
Management system when the engine is not
running.
Battery carefKeep battery surface clean and dry.
fEnsure that cell plugs and terminal clamps are
firmly secured.
Checking acid level
The acid level should be more frequently checked
by a qualified specialist workshop during the
summer months and in predominantly warm
countries.
Charging the battery
Your Porsche partner will be pleased to advise you
about a suitable charger.
1. Always observe the instructions of the charger
manufacturer.
Depending on the type of charger, the battery
may have to be disconnected. Extremely
important: disconnect the negative cable first,
and then the positive cable – danger of short
circuit!
Reconnection must be carried out in reverse
order.
2. Before charging, cold batteries must be
warmed up indoors.
3. Frozen batteries must not be charged. They
must be replaced with a new battery.
4. When charging, ensure adequate ventilation. 5. Connect charger to the battery.
Only plug into the mains and switch the
charger on when it has been correctly
connected up.
Warning!
Hydrogen gas generated by the battery
could cause an explosion, resulting in severe
personal injuries.
fCharge battery in a well ventilated area.
fNever charge a frozen battery. It may explode
because of gas trapped in the ice. Allow a fro-
zen battery to thaw out first.
fIf you get electrolyte, which is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-tor.