PORSCHE BOXSTER 2009 2.G Owners Manual
Manufacturer: PORSCHE, Model Year: 2009, Model line: BOXSTER, Model: PORSCHE BOXSTER 2009 2.GPages: 294, PDF Size: 6.89 MB
Page 211 of 294

Maintenance, Car Care
209
How Emission Control Works When an automobile engine is running, it uses en-
ergy generated through the combustion of a mix-
ture of air and fuel. Depending on whether a car is
driven fast or slowly or whether the engine is cold
or hot, some of the fuel (hydrocarbons) may not
be burned completely, but may be discharged into
the engine crankcase or exhaust system. Additon-
al hydrocarbons may enter the atmosphere
through evaporation of fuel from the fuel tank.
These hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of
nitrogen (NOx) contribute to engine emissions.
They, too, are formed during the combustion proc-
ess and discharged into the exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel injection
system to assure a finely balanced air/fuel mixture
under all operating conditions.
Oxygen sensor The oxygen sensor, installed in the exhaust pipe
continuously senses the oxygen content of the
exhaust and signals the information to an electron-
ic control unit. The control unit corrects the air/
fuel ratio, so the engine always receives an accu-
rately metered air/fuel mixture. Crankcase ventilation Through crankcase ventilation, undesirable emis-
sions from the engine crankcase are not permit-
ted to reach the outside atmosphere. These emis-
sions are recirculated from the crankcase to the
air intake system. From here the emissions mix
with the intake air and are later burned in the en-
gine. Catalytic converters The catalytic converters are efficient “clean-up”
devices built into the exhaust system of the vehi-
cle. The catalytic converte rs burn the undesirable
pollutants in the exhaust gas before it is released
into the atmosphere.
The exclusive use of unleaded fuel is critical-
ly important for the life of the catalytic con-
verters. Therefore, only unleaded fuel must
be used. The catalytic converters will be damaged by:
– push or tow starting the vehicle
– misfiring of the engine
– turning off the ignition while the vehicle is mov-
ing or
– driving until the fuel ta nk is completely empty
– by other unusual operating conditions.
f Do not continue to operate your vehicle under
these conditions, since raw fuel might reach
the catalytic converters. This could result in
overheating of the converters. Federal law pro-
hibits use of leaded fuel in this car.
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210
Maintenance, Car Care
Washer FluidCapacity – Without headlight cleaning system:approximately 2.6 quarts (2.5 liters).
– With headlight cleaning system: approximately 6.3 quarts (6 liters). Washer fluidThe reservoir, with a blue screw cap, is in the front
luggage compartment, to the rear left. Clean water is generally
not enough to clean the
windshield and headlights. Depending on the
season, mix the water with the appropriate
additives. Follow the instructions for the mixture
ratio.
Only use window cleaner concentrate which meets
the following requirements.
– Dilutability 1:100
– Phosphate-free
– Suitable for plastic headlight lenses.
We recommend window cleaner concentrates
approved by Porsche. Your authorized Porsche
dealer will be pleased to advise you.
Summer filling
Water + window cleaner concentrate at the mixing
ratio indicated on the container.
Winter filling
Water + antifreeze protection + window cleaner
concentrate at the mixing ratio indicated on the
container.
f Please note all the info rmation on the contain-
ers of the window cleaner concentrate or the
antifreeze protection. Topping off washer fluid
1. Please note all the info
rmation on the refill con-
tainer of the cleaning agent.
2. Open cap of the washer-fluid reservoir (arrow).
3. Top up washer fluid and close cap properly.
f Do not use engine coolant anti-freeze or any
other solution that can damage the car’s paint,
in the washer reservoir.
If less than 0.53 quarts (0.5 liter) remains, a
warning message appears on the on-board
computer.
f Add washer fluid.
Warning light
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Maintenance, Car Care
211
Power Steering
Warning!
Risk of accident resulti ng in serious personal
injury or death.
When the engine is stopped (e.g. when being
towed) or the hydraulic system fails, there is
no assistance for steering.
Therefore, substantially more force will have
to be exerted in order to steer.
f Exercise great care when being towed.
f Have the fault remedied at your nearest autho-rized Porsche dealer.
Note
The flow noise heard at full steering lock is system
related and does not indi cate a defect in the
steering system.
Checking hydraulic fluid f Please see the chapter “EXERCISE EXTREME
CAUTION WHEN WORKING ON YOUR VEHICLE”
on Page 196.
The hydraulic fluid reservoir is located in the engi-
ne compartment.
Regular checking of hydraulic fluid is part of
servicing.
Air Filter A dirty air filter not only reduces engine perform-
ance, but can lead to premature engine wear.
Regular filter replacement is part of the routine
maintenance service.
f In dusty conditions, check the filter element
more frequently and replace if necessary.Combination Filter The fresh air passing through the combination fil-
ter into the passenger co mpartment is virtually
free of dust, pollen, and unpleasant odors.
f If the outside air is polluted by exhaust fumes,
press the circulating-air button.
A dirty filter can be the cause of reduced air flow:
f Have filter replaced by your authorized
Porsche dealer.
Regular filter replacement is part of the routine
maintenance service.
Fluids/Oils for Manual
Transmission and Porsche
Doppelkupplung (PDK)The transmission fluids/oils have to be checked
and changed at the intervals listed in your Mainte-
nance Schedule.
f Please see the chapter “CAPACITIES” on
Page 281.
Do not tow the car or run the engine without fluid/
oil in the transmission. The transmission may be
damaged by even a tiny speck of dirt, only a clean
funnel or spout must be used when adding fluid/
oil.
We recommend that you have the fluids/oils
changed at your Porsche dealer, who has the re-
quired lubricants and the necessary filling equip-
ment.
f If you suspect an oil leak in the transmission,
have your authorized Porsche dealer check it
out immediately.
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Maintenance, Car Care
Wiper Blades Wiper blades that are in perfect condition are vital
for a clear view.
fReplace the wiper blades twice per year (be-
fore and after the cold season) or whenever
wiper performance deteriorates.
Caution!
Risk of damage if the wiper arm accidentally
falls back on to the window.
f Always hold the wiper arm securely when re-
placing the wiper blade.
Risk of damage if wiper blades that are fro-
zen in place are loosened improperly.
f Thaw the wiper blades before loosening them.
Maintenance note
f Periodically clean the wiper blades with win-
dow cleaner, especially after the vehicle has
been washed in a car wash.
We recommend the Porsche window cleaner. If
they are very dirty (e.g. with insect remains),
they can be cleaned with a sponge or cloth. If the wiper blades rub or squeak, this can be as a
result of the following:
– If the vehicle is washed in an automatic car
wash, wax residues may adhere to the wind-
shield. These wax residues can be removed
only by using window cleaner concentrate.
– The wiper blades may be damaged or worn.
f Replace damaged or worn wiper blades as
soon as possible.
f Please see the chapter “WASHER FLUID” on
Page 210.
f Please contact your authorized Porsche dealer
for further information. Changing windshield wiper blades
f
Please read the separate instructions for fitting
wiper blades as supplied by the manufacturer.
f We recommend that you get your authorized
Porsche dealer to replace the wiper blades.
Caution!
Risk of damage.
If the wiper blades are not changed properly, they
can come loose when the car is moving.
f Check that the wiper blades are seated
securely. The wiper blades must engage properly in the wiper arm.
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Maintenance, Car Care
213
Car Care Instructions fPlease see the chapter “EXERCISE EXTREME
CAUTION WHEN WORKING ON YOUR VEHICLE”
on Page 196.
Regular and correct care helps to maintain
the value of your car and is also a
precondition for the New Vehicle Warranty
and the Anti Corrosion Warranty.
Your authorized Porsche dealer has specially
developed car-care products from the
Porsche program available either singly or
as complete car-care sets. They will be
pleased to help you select suitable products.
Whether you use Porsche products or other
commercially available cleaning agents first
make sure of their correct application.
A Porsche that is well-cared for can look like new
for years. It all depends on the amount of care the
owner is willing to give the car.
Warning!
Risk of serious personal injury or damage to
the vehicle or property.
Cleaning agents may be hazardous to your
health.
Most chemical cleaners are concentrates
which require dilution. High concentrations
might cause problems ranging from irritation
to serious injury as we ll as damage to your
vehicle. f
Keep cleaning agents out of reach from chil-
dren.
f Observe all caution labels.
f Always read directions on the container before
using any product. These directions may con-
tain information necessary to avoid personal
injury.
f Do not use fuel, kerosene, naphtha, nail polish
remover or other volatile cleaning fluids. They
may be toxic, flammable or hazardous in other
ways. Only use spot removing fluids in a well
vented area.
f Do not clean the underside of chassis, fend-
ers, wheel covers, etc., without protecting
your hands and arms as you may cut yourself
on sharp-edged metal parts.
Moisture and road salt on brakes may affect brak-
ing efficiency.
f Test the brakes after each vehicle washing.
Decorative film Caution!
Risk of damage due to separation of the
decorative film when cleaning your vehicle with
high-pressure cleaning equipment or steam
cleaners.
f Do not use high-pressure cleaning equipment or steam cleaners for cl eaning decorative film.
High-pressure cleaning units,
steam
cleaners
Warning!
High-pressure cleaning units or steam clea-
ners can damage the following components:
–tires,
– logos, emblems,
– painted surfaces,
– alternator,
– ParkAssist sensors,
– convertible top.
f Please observe the operating instructions from
the unit manufacturer.
f When cleaning with a flat-jet nozzle or the like,
maintain a minimum distance of 20 inches (50
cm).
f Never use high-pressure cleaning units or
steam cleaners with a ro und-jet nozzle. A high-
pressure cleaning unit or steam cleaners with
round nozzle will damage your vehicle.
f The tires are particularly susceptible to dam-
age.
f Do not point the cleaning jet directly at any of the aforementioned components.
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214
Maintenance, Car Care
Washing The best method of protecting your car from the
damaging effects of the environment is frequent
washing and the application of a preservative. The
underside of your vehicle should also be thorough-
ly washed for cinders, salt or sanding at winter’s
end.
The longer salt, road du st and industrial dust,
dead insects, bird droppi ngs or substances from
trees (resin, pollen) are allowed to remain on the
bodywork, the more serious is their harmful ef-
fect.
New cars should be washed carefully with plenty
of clear water to protect the new paint work. Dark
paint finishes show up the smallest of surface
damage (e.g., scratches) more readily than lighter
colors.
Dark colors are also more susceptible to scratch-
ing because of the compos ition of their pigments
and require particularly careful paint care.
f Do not wash your car in bright sunlight or while
the bodywork is still hot.
f When washing by hand, use abundant water, a
soft sponge or wash brush, and Porsche car
shampoo.
f Begin by spraying the body thoroughly with wa-
ter to rinse away loose dirt. f
After washing, rinse the car with plenty of wa-
ter and then dry with a chamois leather.
Do not use the same chamois leather for dry-
ing as you use for cleaning the windshield and
windows.
Warning!
Moisture which gets on to the brakes during
a car wash can reduce braking efficiency or
make the brakes pull unevenly which could
increase the danger of an accident, causing
serious personal injuries or death.
f After washing the car, test the brakes and
steering and briefly brake the discs dry.
When doing this, take care not to hamper other
road users behind you (traffic conditions permitting).
Automatic car washes
f Please see the chapter “WIPER BLADES” on
Page 212.
Optional add-on parts or parts which project
beyond the contours of the vehicle may be
damaged by design features (e.g. brushes) of au-
tomatic car washes. The following parts are particularly
susceptible to damage:
– Convertible top (hot wax treatment cannot be
used, as the wax attacks the convertible top
material)
– Windshield wipers (alw ays switch them off to
prevent them wiping unintentionally in intermit-
tent or sensor operation)
– External antennas (always unscrew)
– Rear spoiler
– Wheels (the wider the rim and the lower the tire height, the greater the risk of damage)
– High-gloss wheels (to prevent these from get- ting scratched, do not clean with the wheel-
cleaning brushes of the car wash).
f Please consult the operator before using auto-
matic car washes.
f Wash and dry by hand all points not reached by
a car wash, such as door and lid seams or
door sills.
Note
Automatic car washes spray water at odd angles
and high pressures, which are not seen in normal
driving. Therefore, water can sometimes find its
way into the passengers compartment during or
shortly after the car wash.
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Maintenance, Car Care
215
Convertible top
fNever remove snow and ice using a sharp
edged object.
Incorrect care and treatment can damage the con-
vertible top and cause leaks. Any repair work can
be done by your authorized Porsche dealer.
Important note
No folding top is 100% leak proof.
Due to the constant changi ng of loads and strains
to which a car is subject to when driving on roads,
minor wind noise and seepage at joints between
the top, body and doors on convertible tops can-
not be completely sealed in certain areas. There-
fore small leaks are considered normal for these
models. In addition, your convertible top should
not be washed in a car wash. The top may experi-
ence damage by the brushes or may experience
leaks due to the high pressure water streams di-
rected in areas which wo uld not encounter water
in normal driving conditions.
Cleaning
Caution!
Risk of damage due to the cleaning jet of the
high-pressure cleaning equipment or hot wax
treatment.
f Do not clean the convertible top with high-
pressure cleaning equipment.
fDo not use the hot wax treatment. Do not wash the convertibl
e top each time the car
is washed.
It is usually sufficient to spray or wash it with clean
water.
f Brush dust off the convertible top in the direc-
tion of the weave using a soft brush.
f Only if there is heavy dirt, wet the convertible
top with lukewarm water and the Porsche
Wash-Shampoo & convertible-top cleaner, us-
ing a sponge or soft brush, and rub gently.
Rinse Wash-Shampoo & convertible-top clean-
er thoroughly off the convertible top with clean
water.
f After washing it, treat the convertible-top cover
at least once a year with the special Porsche
convertible-top care product.
Do not allow the convertible-top care product
to come into contact with paint or windows. If
it does, remove immediately.
f If there is leakage in the convertible-top cover
or at its seams or folds, the special Porsche
convertible-top care product can be used.
f Please note the information on the container.
f Remove bird droppings immediately since the
acid in them will make the rubber swell and the
convertible top will become leaky.
f Open convertible top only when it is completely
dry, otherwise damp stains and scrub marks
may occur which cannot be removed. f
Try to remove spots from the convertible-top
cover by rubbing carefu lly with a soft rubber
sponge.
Door lock f To prevent the door lock from freezing during
the cold season, the lock cylinder should be
covered during a wash.
f Should the lock freeze, use an ordinary de-icer.
In many cases, a well warmed key can help.
Never use excessive force.PaintTo protect the paint on yo ur vehicle in the best
possible way against mechanical and chemical
damage, you should
– preserve it regularly,
– polish it if necessary,
– remove spots and stains, and
– repair damaged paintwork.
f Do not apply care products containing silicone
to the convertible top and windows.
General information
f Never rub a dusty vehicle with a dry cloth,
because the grains of dirt will damage the
paintwork.
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Maintenance, Car Care
f
Do not treat matt-painted components with
preservatives or polishes, otherwise the matt
effect will be lost.
Preservation
The paint surface becomes dull over time due
to weathering.
f Preserve paint regularly.
f Apply paint preservative after washing the
vehicle and polish it smooth to preserve the
paintwork.
This keeps the paint shiny and elastic. Dirt is
prevented from adhering to the paint surface and
industrial dust is prevented from penetrating
the paint.
Polishing
Do not resort to using Porsche polish until it be-
comes evident that the normal preservatives no
longer produce the desired finish.
Spots and stains
f Remove tar stains, grease, oil spots and dead
insects as soon as possible with Insect Remov-
er. They can cause discoloration if allowed to
remain on the paintwork.
f Wash the affected area immediately after treat-
ing it. Minor paint damage
f
Have minor paint damage, such as scratches,
scores or chips caused by flying stones, re-
paired immediately by your authorized
Porsche dealer before corrosion sets in.
However, if there are already traces of corrosion,
they must first be removed carefully and thorough-
ly. Coat the area with a rust-proofing primer and
finish off with a top coa t. The paint code and color
number are found on the da ta bank in the Mainte-
nance booklet.
f Please see the chapter “VEHICLE DATA BANK”
on Page 274.
Engine compartment The engine compartment and the surface of the
engine are treated with a corrosion-inhibitor at the
factory.
If degreasing solvents are used to clean the en-
gine compartment or the engine is washed down,
the process almost invariably removes the corro-
sion-inhibiting coating. It is then absolutely neces-
sary to have a durable pr eservative applied to all
surfaces, body seams, joints and assemblies in
the engine compartment. This also applies when
corrosion-inhibitor parts are replaced.
Caution!
Risk of damage to the alternator.
f Do not point the cleaning jet directly at the al-ternator, or cover the alternator.
Effective rust-proofing is particularly important
during the cold weather se ason. If the vehicle is
driven frequently in areas where salt has been
spread on the roads, the engine compartment
should be cleaned thoroughly and subsequently
sealed after the cold weather season to prevent
salt from causing any lasting damage.
Windows The road dust which settles on the windshield and
windows contains particles of tire rubber and oil
residue. The interior trim and upholstery release
particles, particularly in strong sunlight, which col-
lect on the insides of the windows. These deposits
are augmented by impurities in the air which en-
ters the car through the fresh air vents.
f Clean all windows regularly, inside and outside,
with Porsche window cleaner.
f If you use a chamois le ather for the windows,
do not use it for paintwork as it will otherwise
pick up a certain amount of preservative or
polish and could smear the windows and thus
impair vision.
f Remove dead insects with Porsche insect re-
mover.
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Maintenance, Car Care
217
Note
Door windows feature a water-repellent (hydro-
phobic) coating which prevents soiling of the
windows.
This coating is subject to natural wear and can be
renewed.
fConsult an authorized Porsche dealer.Wiper blades Wiper blades that are in perfect condition are vital
for a clear view.
fPlease see the chapter “WIPER BLADES” on
Page 212.
f Replace the wiper blades twice per year (be-
fore and after the cold season) or whenever
wiper performance deteriorates or the blades
are damaged.
f Periodically clean the wiper blades with
Porsche window cleaner, especially after the
vehicle has been washed in a car wash.
If they are very dirty (e.g. with insect remains),
they can be cleaned with a sponge or cloth.
If the wiper blades rub or squeak, this can be as a
result of the following:
– If the vehicle is washed in an automatic car wash, residues may adhere to the windshield.
These wax residues can be removed only by
using window cleaner concentrate.
– The wiper blades may be damaged or worn. – Replace damaged or worn wiper blades imme-
diately.
f Please see the chapter “WASHER FLUID” on
Page 210.
f Please contact your authorized Porsche dealer
for further information.
Undercoating As it is not possible to ex clude the risk of damage
to this protective coating in day to day driving, it
is advisable to have the underside of the car in-
spected at certain interv als – preferably before
the start of winter and again in spring – and the un-
dercoating restored as necessary.
Your authorized Porsche dealer is familiar with the
bodyseal treatment procedures and has the nec-
essary equipment for applying factory approved
materials. We recommend that you entrust them
with such work and inspections.
Unlike conventional spray oils, undercoating and
rust-proofing compounds based on bitumen or
wax do not attack the so und-proofing materials ap-
plied at the factory.
Warning!
Danger of fire resulting in serious personal
injury or death.
f Do not apply additional undercoating or rust-
proofing on or near the exhaust manifold, ex-
haust pipes, catalytic converters or heat shields. During driving the substance used for
undercoating could overheat and ignite.
f Before applying fresh underseal, carefully
remove any deposits of dirt and grease. Once
it has dried, the new undercoating compound
forms a tough protective coating which
provides efficient rust-proofing of the floor
panels and components.
f Always apply a fresh coating of suitable pre-
servative to unprotected areas after cleaning
the underside of the body, the transmission,
the engine or carrying out repairs to under-
body, engine or transmission components.
Effective rust-proofing is particularly important
during the cold weather seas on. If your car is driv-
en frequently in areas where salt has been spread
on the roads, the whole engine compartment
should be cleaned thoroughly after the winter to
prevent salt from causing any lasting damage. A
full under-body wash should also be performed at
the same time.
Stainless steel exhaust tailpipesStainless steel exhaust tailpipes can discolor due
to soiling, strong heat, and combustion residues.
The original polish can be achieved again using
commercially available metal polishing paste or
metal polish.
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218
Maintenance, Car Care
Light alloy wheels fPlease see the chapter “WASHING” on
Page 214.
Warning!
Danger of accident re sulting in serious per-
sonal injury or death if cleaning agents (e.g.
wheel cleaning agents) come into contact
with the brake discs.
The resulting film on the brake discs can im-
pair braking performance.
f Make sure that no cleaning agent comes into
contact with the brake discs.
f If cleaning agent has come into contact with
the brake discs, thoroughly clean the brake
discs with a strong jet of water.
f Paying attention to any road users behind you,
dry the brake discs by applying the brakes at short intervals.
Metal particles (such as brass or copper in brake
dust) must not remain too long on alloy wheels.
Contact corrosion can cause pitting.
Cleaners with an oxide-removing effect or the
wrong pH value, as are commonly used for other
metals, as well as mechanical tools and products,
will damage the oxide layer and are therefore
unsuitable.
f Use only cleaners for alloy wheels (pH value
9.5). Products with the wrong pH value can destroy the protective layer on the wheels.
We recommend Porsche cleaner for alloy rims.
f If possible, wash the wheels every two weeks
with a sponge or washing brush. If the wheels
are exposed to road salt, grit or industrial dust,
weekly cleaning is necessary.
Door, roof, lid and window seals
Caution!
The lubricant coating on the inner door seals,
convertible top and hardtop seals may be
damaged by unsuitable cleaning and care agents.
f Do not use any chemic al cleaning agents
or solvents.
f Do not use any preservative agents.
f Wash dirt (e.g. abrasion, dust, road salt and
grit) from all seals regularly using warm
soapy water.
f If there is a risk of frost, protect the outer door
seals and lid seals against freezing into place
with a suitable care product.
Headlights, lights, interior and exterior
plastic parts, adhesive filmsfUse only clean water and a little dishwashing
detergent to clean light lenses, plastic head-
light lenses, plastic parts, adhesive films and
surfaces.
Do not clean when dry.
Use a soft sponge or a so ft, lint-free cloth. Gen-
tly wipe the surface without applying too much
pressure.
An interior window cleaner can also be used to
clean plastic surfaces (always read the cleaning
instructions on the container). We recommend
Porsche interior window cleaner.
f Gently wipe the surfac e without applying too
much pressure.
f Do not clean when dry.
f Never use other chemical cleaners or
solvents.
f Rinse cleaned surfaces with clear water.Leather Characteristics and special features
The natural surface markings of leather, e.g.
creases, healed scars, in sect sting marks, struc-
tural differences and slight variations in shade and
grain add to the attractiveness of the natural leath-
er product.