maintenance RAM 1500 2023 Service Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2023, Model line: 1500, Model: RAM 1500 2023Pages: 416, PDF Size: 20.59 MB
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SERVICING AND MAINTENANCE353
AUTOMATIC TRANSMISSION
Special Additives
The manufacturer strongly recommends against using any
special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered product and its
performance may be impaired by supplemental additives.
Therefore, do not add any fluid additives to the
transmission. Avoid using transmission sealers as they
may adversely affect seals.
Fluid Level Check
The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine
fluid level checks are not required, therefore the
transmission has no dipstick. An authorized dealer can
check your transmission fluid level using special
service tools.
If you notice fluid leakage or transmission malfunction,
visit an authorized dealer immediately to have the
transmission fluid level checked. Operating the vehicle
with an improper fluid level can cause severe
transmission damage.
Fluid And Filter Changes
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the life
of the vehicle.
Routine fluid and filter changes are not required. However,
change the fluid and filter if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer recommended transmission fluid
Úpage 397. It is important to maintain the transmission
fluid at the correct level using the recommended fluid. No
chemical flushes should be used in any transmission; only
the approved lubricant should be used.
REAR AXLE AND 4X4 FRONT DRIVING
A
XLE FLUID LEVEL
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the axle assembly should be
inspected. If gear oil leakage is suspected inspect the fluid
level
Úpage 397. This inspection should be made with
the vehicle in a level position.
The fluid level should be even with the bottom of the fill
hole (within 1/4 in (6.4 mm) of edge of hole) for the front
axle and rear axle.
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.CAUTION!
Do not use chemical flushes in your transmission as the
chemicals can damage your transmission components.
Such damage is not covered by the New Vehicle Limited
Warranty.
WARNING!
CAUTION!
If a transmission fluid leak occurs, visit an authorized
dealer immediately. Severe transmission damage may
occur. An authorized dealer has the proper tools to
adjust the fluid level accurately.
CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may cause
deterioration in transmission shift quality and/or torque
converter shudder
Úpage 397.
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354SERVICING AND MAINTENANCE
Drain And Refill
For the proper maintenance intervals Úpage 334.
Lubricant Selection
For further information Úpage 397.
NOTE:The presence of water in the gear lubricant will result in
corrosion and possible failure of differential components.
Operation of the vehicle in water, as may be encountered
in some off-highway types of service, will require draining
and refilling the axle to avoid damage.
Limited-Slip Differentials
Rear axles equipped with a Limited Slip Differential
require that 5 oz. (148 ml) Mopar® Limited Slip Additive
be added to the gear lubricant
Úpage 397. The Mopar®
Limited Slip Additive should be added to the gear lubricant
whenever a fluid change is made to an axle equipped with
a Limited Slip Differential.
NOTE:When refilling a limited slip differential axle which requires
a friction modification additive, the additive should be
added before the gear lubricant to ensure proper
additive fill.
TRANSFER CASE
Fluid Level Check
This fluid level can be checked by removing the filler plug.
The fluid level should be to the bottom edge of the filler
plug hole (or within 1/8 inch of the bottom) with the
vehicle in a level position.
Drain And Refill
For the proper maintenance intervals Úpage 334.
Selection Of Lubricant
Use only the manufacturer recommended fluid Úpage 397.
FUSES
General Information
WARNING!
When replacing a blown fuse, always use an appro -
priate replacement fuse with the same amp rating as
the original fuse. Never replace a fuse with another
fuse of higher amp rating. The use of a fuse with a
rating other than indicated may result in a dangerous
electrical system overload. If a properly rated fuse
continues to blow, it indicates a problem in the circuit
that must be corrected. Never replace a blown fuse
with metal wires or any other material. Do not place
a fuse inside a circuit breaker cavity or vice versa.
Failure to use proper fuses may result in serious
personal injury, fire and/or property damage.
Before replacing a fuse, make sure that the ignition
is off and that all the other services are switched off
and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, transmission system) or steering
system blows, contact an authorized dealer.
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SERVICING AND MAINTENANCE355
The fuses protect electrical systems against excessive
current.
When a device does not work, you must check the fuse
element inside the blade fuse for a break/melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may result in
vehicle battery discharge.
Blade Fuses
Underhood Power Distribution Center
The Power Distribution Center is located in the engine
compartment near the battery. This center contains
cartridge fuses, micro fuses, relays, and circuit breakers.
A description of each fuse and component may be
stamped on the inside cover, otherwise the cavity number
of each fuse is stamped on the inside cover that
corresponds to the following chart.CAUTION!
If it is necessary to wash the engine compartment, take
care not to directly hit the fuse box, and the windshield
wiper motors with water.
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse element
3 — Blade Fuse with a bad/not functional fuse element
(blown fuse)
CAUTION!
When installing the power distribution center cover, it is
important to ensure the cover is properly positioned
and fully latched. Failure to do so may allow water to get
into the power distribution center and possibly result in
an electrical system failure.
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356SERVICING AND MAINTENANCE
Underhood Power Distribution Center
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SERVICING AND MAINTENANCE357
CavityCartridge Fuse Micro Fuse Description
* If Equipped
F01 –25 Amp ClearFuel Pump Motor / Assy Fuel Tank
F02 ––Spare *
F03 –5 Amp TanMGU *
F04 ––Spare *
F05 ––Spare *
F06 –10 Amp RedOUTPUT TO UPFITTER PDC *
F07 ––Spare *
F08 20 Amp Blue –Trailer Tow Backup
F09 –20 Amp Yellow Trailer Stop / Turn Lamp Left
F10 –20 Amp Yellow Trailer Stop / Turn Lamp Right
F11 –15 Amp BlueID/CLEARANCE LIGHTS *
F12 20 Amp Blue –Trailer Tow Park Lamp
F13 ––Spare *
F14 –10 Amp RedAC Clutch
F15 –5 Amp TanIntelligent Battery Sensor (IBS)
F16 ––Spare *
F17 –20 Amp Yellow Air Suspension
F18 –15 Amp BlueAGS / Rear Axle Cooling Valve / Active Air Dam
F19 ––Spare *
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358SERVICING AND MAINTENANCE
F20 –20 Amp Yellow Adjustable Pedals *
F21 30 Amp Pink –Power Side Step *
F22 50 Amp Red –Air Module *
F23 ––Spare *
F24 –20 Amp Yellow TCM SBW
F25 40 Amp Green –MOD CBC 4 Exterior Lights 2
F26 50 Amp Red –ESP Module
F27 30 Amp Pink –Front Wiper
F28 –10 Amp RedPCM / ECM
F29 40 Amp Green –ESP Module
F30 ––Spare *
F31 ––Spare *
F32 20 Amp Blue –ECM / PCM
F33 30 Amp Pink –Brake Vacuum Pump
F34 ––Spare *
F35 –10 Amp RedPCM / ECM / Power Pack Unit (PPU) Motor Generator Unit (MGU)
Wake Up * / EPS / ATMM / ESP
F36 ––Spare *
F37 –5 Amp TanR / S Output to iPDC
F38 –10 Amp RedDTCM / Active CL TEMP VLV
F39 –15 Amp BlueMOD ATMM *
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
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SERVICING AND MAINTENANCE359
F4040 Amp Green –Starter
F41 –10 Amp RedIRCAM Heaters
F42 20 Amp Blue –AUX SWITCH #5 *
F43 –20 Amp Yellow MGU Coolant Pump / ADCM *
F44 –10 Amp RedTrailer Camera *
F45 –10 Amp RedADCM *
F46 30 Amp Pink –Fuel Heater *
F47 30 Amp Pink –Rear Defroster
F48 ––Spare *
F49 30 Amp Pink –Htr Ctrl *
F50 20 Amp Blue –AUX SWITCH #6 *
F51 25 Amp White –FUEL PUMP MOTOR #1 *
F52 ––Spare *
F53 –10 Amp RedSupply / Purging Pump *
F54 –15 Amp Blue
PCM *
10 Amp Red Vapor Blocking Valve *
F55 –15 Amp BlueRT HID Headlamp
F56 ––Spare *
F57 –20 Amp Yellow Horn
F58 25 Amp White –FUEL PUMP MOTOR #2 *
F59 –25 Amp ClearInjectors / IGN Coil / Glow Plug Module *
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
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360SERVICING AND MAINTENANCE
Internal Power Distribution Center
The Power Distribution Center is located under the driver’s
side instrument panel. This center contains cartridge
fuses, micro fuses, relays, and circuit breakers.
Fuse Cover Panel
See the following steps for accessing the interior fuses:
1. Locate and remove the two screws from the lower
portion of the fuse panel cover.
Fuse Panel Screw Locations
2. After removing the screws, gently pull both the left and right side of the fuse panel cover to release the
fastener clips.
Interior Fuse Box Location
3. Reverse the procedure to reinstall the fuse panel cover.
F60
–20 Amp Yellow ECM / PCM / ACT Short Running Valve / LTR Coolant Pump *
F61 –15 Amp BlueLT HID Headlamp
F62 60 Amp Blue
–Glow Plug *
40 Amp Green LTR Coolant Pump *
F63 20 Amp Blue –NOx Sensor *
F64 –10 Amp RedPM Sensor *
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
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SERVICING AND MAINTENANCE361
Internal Fuse Chart
CavityCartridge Fuse Micro Fuse Description
* If Equipped
F01 30 Amp Pink –Trailer Tow Receptacle
F02 ––Spare
F03 –20 Amp Yellow Module Seat Heater Front (Pass)
F04 ––Spare
F05 –20 Amp Yellow Module PPU Cooling Fan *
F06 ––Spare
F07 40 Amp Green –Mod CBC 3 PWR Locks
F08 ––Spare
F09 ––Spare
F10 40 Amp Green –HVAC Blower Motor
F11 –5 Amp TanOutput to Under-hood Power Distribution Center (UPDC) Run Coil
F12 –25 Amp ClearMod Audio Amplifier / Active Noise Cancellation
F13 –20 Amp Yellow Mod Seat Heater Front (Driver)
F14 –15 Amp BlueMod Seat Heater Front (Steering Wheel)
F15 A&B ––Spare
F16 ––Spare
F17 –20 Amp Yellow LT Spot Lamp *
F18 30 Amp Pink –Motor Sunshade Sunroof
F19 ––Spare
F20 –20 Amp Yellow Comfort Rear Seat Module (CRSM) (Heat Rear RT)
F21 ––Spare
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362SERVICING AND MAINTENANCE
F22 ––Spare
F23 ––Spare
F24 –15 Amp BlueMod RF Hub / Mod Ignition / Mod Cluster CNN
F25 40 Amp Green –Mod Integrated Trailer Brake
F26 –15 Amp BlueMod Cluster CCN / Mod Cyber Security / Trailer Gateway Module
(360 Camera)
F27 –5 Amp TanMod Cluster CCN / Mod SGW
F28 –10 Amp RedMod ORC
F29 –20 Amp Yellow Mod CRSM (Heat Rear LT)
F30 30 Amp Pink –Mod DTCM / Mod Tailgate
F31 30 Amp Pink –Mod CBC 1 Interior Light
F32 –20 Amp Yellow RT Spot Lamp *
F33 –10 Amp RedAssy Overhead Console / Switch 911 / Switch Assist / Sunshade /
HUD
F34 –15 Amp BlueFrt & RR Ventilated Seat Motor
F35 –10 Amp RedMod Inverter / Mtr Sunshade Sunroof / Mtr Dual Sunroof / USB Charge
Only
F36 40 Amp Green –Mod CBC 2 Exterior Light 1
F37 ––Spare
F38 ––Spare
F39 ––Spare
F40 20 Amp Blue –Dome Pursuit Vehicle *
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped
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